SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual

BODY SERVICE 9-37
Panel to panel distance
a : 4.8-6.8 mm (0.189-0.268 in.) f : 3.5-5.5 mm (0.138-0.217 in.)
b : 6.6-8.6 mm (0.260-0.339 in.) g : 4.3-6.3 mm (0.169-0.248 in.)
c : 3.7-5.7 mm (0.146-0.244 in.) h : 3.5-5.5 mm (0.138-0.217 in.)
d : 1.5-2.5 mm (0.059-0.098 in.) i : 5.3-7.3 mm (0.209-0.287 in.)
e : 7.1-8.6 mm (0.280-0.339 in.) j : 1.0-3.0 mm (0.039-0.118 in.)

9-38 BODY SERVICE
INSTRUMENTATION AND DRIVER INFORMATION
INSTRUMENT PANEL
REMOVAL
1) Disconnect negative cable at battery.
2) Disable air bag system, if equipped. Refer to “DISABLE AIR
BAG SYSTEM” in Section 10B.
3) Remove steering column hole cover (1).
4) Remove glove box (1) and food latch release lever (2).
5) Disconnect instrument panel harness connectors, antenna
and heater control cables which need to be disconnected for
removal for instrument panel.
6) Remove instrument panel ground wire.
7) Remove steering column assembly referring to “STEERING
COLUMN ASSEMBLY” in Section 3C.
8) Remove front pillar trims (1) and dash side trims (2).
9) Remove speaker covers (3).WARNING:
See WARNING at the beginning of this section.
“A”
“A”“A”
“A”
“A”
1
2“A” 1
3
“A”

BODY SERVICE 9-39
10) Remove instrument panel mounting bolts (2).
11) Remove instrument panel (1) with steering support member
and instrument panel harness.
INSTALLATION
Reverse removal procedure to install instrument panel noting the
following instructions.
When installing each part, be careful not to catch any cable
or wiring harness.
Tighten instrument panel mounting bolts (1) to specified
torque
Tightening torque
Instrument panel mounting bolts (a) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
When installing steering column assembly, refer to “STEER-
ING COLUMN ASSEMBLY” in Section 3C.
Adjust control cables. Refer to “HEATER CONTROL
ASSEMBLY” in Section 1A.
Enable air bag system if equipped. Refer to “ENABLING AIR
BAG SYSTEM” in Section 10B.
2
2
22 2
1
1, (a)1, (a)

9-40 BODY SERVICE
SEATS
FRONT SEAT
REMOVAL
1) Remove console box.
2) Remove 4 mounting bolts to remove seat assembly.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install front seat.
Torque to specifications as shown.
1. Seat cushion 4. Cover 7. Reclining bolt
2. Seat back 5. Seat adjuster 8. Seat cushion bolt
3. Head rest 6. Seat adjuster bolt Tightening torque
3
2
7 35 N·m (3.5 kg-m)
6 35 N·m (3.5 kg-m)
8 23 N·m (2.3 kg-m)
4
5
5
4
1

BODY SERVICE 9-41
REAR SEAT
REMOVAL
1) Remove 2 seat cushion bolts to remove seat cushion.
2) Remove 3 seat back bolts to remove seat back.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install rear seat.
Torque to specifications as shown.
1. Seat cushion 4. Seat cushion bolt
2. Seat back Tightening torquer
3. Seat back bolt
22
1
3 35 N·m (3.5 kg-m)
4 35 N·m (3.5 kg-m)

9-42 BODY SERVICE
SECURITY AND LOCKS
FRONT DOOR LOCK ASSEMBLY
REMOVAL
1) Remove door trim and door sealing cover, refer to steps 1) to
6) of “REMOVAL” under “FRONT DOOR GLASS” in this sec-
tion.
2) Raise window all the way up.
3) Remove door sash.
4) Disconnect door opening control rod (1) from outside handle.
5) Disconnect door latch control rod (2).
6) Disconnect door lock motor lead wire (if equipped).
7) Remove door lock knob (3).
8) Loosen door latch screw (4), door latch actuator screw (5) (if
equipped power door lock) and remove door lock assembly
(6).
9) Remove key cylinder retainer (7).
10) Remove key cylinder (8).
[A] : Without power door lock model 3. Inside handle bezel 7. Key cylinder retainer
[B] : With power door lock model 4. Latch striker 8. Door latch screw
1. Front door latch assembly
: Apply lithium grease 99000-25010 to sliding part5. Shim 9. Door latch striker screw
2. Outside handle 6. Key cylinder 10. Door latch actuator screw
1
1
8
85
4
9
10 2
7
6
3[A]
[B]
3
17
8
2
4
6 5

BODY SERVICE 9-43
INSTALLATION
Reverse removal procedure to install front door lock assembly
noting the following instructions.
Apply grease to sliding parts of door latch assembly.
Grease 99000-25010
Move door latch striker (2) up or down so its center aligns
with the center of groove “A” on the door lock assembly (1)
as shown.
Striker should be moved vertically and placed level. Do not
adjust door lock.
Move door latch striker (1) sideways to adjust door outer
panel surface (2) flush with rear door outer panel or body
outer panel surface (3) as shown.
In order to correctly obtain door lock operates, increase or
decrease number of shims inserted between body and
striker (1) to adjust it.
INSPECTION
Check that door open and closes smoothly and properly.
Also check that door latch half look operates properly (check that
door latch half lock keeps door from opening all the way) and door
latch full locks securely when closed.
Adjust door latch striker position if necessary.
3. Shaft
[A] : Front door
[B] : Rear door

9-44 BODY SERVICE
REAR DOOR LOCK ASSEMBLY (IF EQUIPPED)
REMOVAL
1) Remove door trim and door sealing cover, refer to steps 1) to
7) of “REMOVAL” under “REAR DOOR GLASS (IF
EQUIPPED)” in this section.
2) Disconnect door opening control rod (1) and door latch con-
trol rod (2).
3) Loosen door latch mounting screw (3), door latch actuator
screw (5) (if equipped power door lock) and remove door
lock assembly (4).
INSTALLATION
Reverse removal procedure to install rear door lock assembly
referring to “FRONT DOOR LOCK ASSEMBLY” in this section.
1. Outside handle 4. Latch striker 7. Shim
2. Inside handle bezel 5. Door latch screw 8. Door latch actuator screw
3. Rear door latch assembly
: Apply lithium grease 99000-25010 to sliding part6. Door latch striker screw 9. Door lock control rod
4
7
6 5
5 3
3
8 1
9
2
2
1
3
4 5

BODY SERVICE 9-45
BACK DOOR LOCK ASSEMBLY
REMOVAL
1) Remove door trim (1).
2) Disconnect door lock control rod (1).
Disconnect control rod (2).
3) Disconnect door lock motor lead wire (if equipped).
4) Loosen door latch screw (3) and remove door latch assembly
(4).
1. Back door latch assembly 3. Latch striker 5. Latch striker screw
2. Back door lock cylinder 4. Door latch screw Tightening torque
“A”
“A”“A”
1
2
1
4
3

9-46 BODY SERVICE
5) Remove back door licence garnish (1).
6) Remove back door lock cylinder (2).
INSTALLATION
Reverse removal procedure to install back door lock assembly
noting the following instruction.
Adjust door latch striker so that its center aligns with the cen-
ter of groove in door latch base.
INSPECTION
Check that door open and closes smoothly and properly.
Also check that door latch half lock operates properly (Check that
door latch half lock keeps door from opening all the way) and door
latch full locks securely closed.
Adjust door latch striker position if necessary.
KEY CODING
KEY USAGE AND IDENTIFICATION
Key is used for ignition and door lock cylinder. Keys are cut on
both edges to make them reversible.
Key identification is obtained from five character key code
stamped on key code tag. Using this key code, key code cutting
combination can be determined from a code list (available to own-
ers of key cutting equipment from suppliers).
If key codes are not available from records or tags, key code can
be obtained from the right hand door lock cylinder (if lock has not
been replaced). Lock cylinders supplied by the factory as service
parts are unmarked.
If original key is available, key code cutting combination can be
determined by laying key.
2
1