SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual

BODY SERVICE 9-27
FRONT BUMPER AND REAR BUMPER
[A] : Front bumper 1. Front bumper 4. Rear bumper
[B] : Rear bumper 2. Screws 5. Damper
3. Clip 6. Bolt
“A”
“A”
“A”
“A”
“A”“A”“A” “A” “B”
2
22 5
1
46“A”
“B”
3
3 [A]
[B]

9-28 BODY SERVICE
ROOF RAIL (IF EQUIPPED)
REMOVAL
1) Remove roof rail front and rear caps as shown in figure.
2) Remove nuts.
3) Remove roof rail assembly.
INSTALLATION
Reverse removal procedure for installation.
Confirm that each roof rail fixing nut is tightened securely.
1. Roof rail assembly
2. Front cap
3. Rear cap
4. Base seal
5. Nut

BODY SERVICE 9-29
BODY DIMENSIONS
ENGINE ROOM
Hole to hole distance
a. Garnish installation center hole (φ5)
e. Hood cushion installation hole i (i’). Head light installation hole
b (b’). Front fender installation hole f (f’). Engine mounting installation front hole j (j’). Front fender installation hole
c (c’). Strut installation front hole g (g’). Jig hole (φ15
mm)
d (d’). Front fender installation hole h. Bumper member upper side installation hole
a-b : 673 mm (26.50 in.) a-i’ : 760 mm (29.92 in.) f-f’ : 954 mm (37.56 in.)
a-c’ : 584 mm (22.99 in.) b-b’ : 1340 mm (52.76 in.) g-g’ : 1315 mm (51.77 in.)
a-d : 793 mm (31.22 in.) b-d’ : 1410 mm (55.51 in.) g-h : 231 mm (9.09 in.)
a-e : 584 mm (22.99 in.) b-j : 638 mm (25.12 in.) g’-h : 1139 mm (44.84 in.)
a-f : 774 mm (30.47 in.) b’-d’ : 470 mm (18.50 in.) i-i’ : 866 mm (34.09 in.)
a-f’ : 836 mm (32.91 in.) c-c’ : 1098 mm (43.23 in.) j-j’ : 1496 mm (58.90 in.)
a-g : 889 mm (35.00 in.) d-d’ : 1320 mm (51.97 in.)
ba
b’
e
f
h
gj
i
d
c
i’
f’ c’
d’
j’
g’

9-30 BODY SERVICE
BACK DOOR
Hole to hole distance
a (a’). Back door hinge installation hole d (d’). Tail end member trim installation hole
b (b’). Rear combination lamp installation hole e. Center jig hole (φ7
mm)
c (c’). Rear bumper installation hole
a-a’ : 725 mm (28.54 in.) a’-c’ : 794 mm (31.26 in.) b’-c: 1333mm (52.48 in.)
a-c’ : 1229 mm (48.39 in.) a’-d : 1128 mm (44.41 in.) c-c’ : 1215 mm (47.83 in.)
a-d : 799 mm (31.46 in.) a’-e : 1096 mm (43.15 in.) d-d’ : 875 mm (34.45 in.)
a-e : 1096 mm (43.15 in. ) b-b’ : 1305 mm (51.38 in.)
a
b
c
d
ea’
d’
b’
c’

BODY SERVICE 9-31
SIDE BODY
Hole to hole distance
[A] : 3 door model f. Front shoulder adjuster installation upper hole
a. Door upper hinge installation hole g. Door switch installation hole
b. Door lower hinge installation hole h. Side sill scuff installation hole
c. Front pillar inner trim installation lower hole i. Parking brake cable bracket installation rear hole
d. Front pillar inner trim installation upper hole
e. Assistant grip installation front hole
a-g : 1168 mm (45.98 in.) d-h : 1015 mm (39.96 in.) d-o : 1252 mm (49.29 in.)
a-h : 852 mm (33.54 in.) e-h : 1087 mm (42.80 in.) e-o : 1244 mm (48.98 in.)
b-g : 1188 mm (46.77 in.) f-h : 1091 mm (42.95 in.) f-o : 1173 mm (46.18 in.)
c-h : 924 mm (36.38 in.) a-o : 1317 mm (51.85 in.) g-o : 799 mm (31.46 in.)
d-f : 720 mm (28.35 in.) b-o : 1222 mm (48.11 in.) h-o : 816 mm (32.13 in.)
d-g : 933 mm (36.73 in.) c-o : 1283 mm (50.51 in.)
f
ge
d
c
a
b
h
f
ge
d
c
a
b
h o
o [A]

9-32 BODY SERVICE
Hole to hole distance
[B] : 5 door model f. Side sill scuff installation rear hole l. Rear door rear notch
a. Front door upper hinge installation hole g. Front shoulder adjuster installation upper
holem. Rear door switch installation hole
b. Front door lower hinge installation hole h. Rear door upper hinge installation hole n. Side soil scuff installation rear hole
c. Front pillar inner trim installation lower hole i. Front door switch installation hole o. Parking brake cable bracket installation rear
hole
d. Front pillar inner trim installation upper hole j. Rear door lower hinge installation hole p. Steering support member installation hole
e. Assistant grip installation front hole k. Assistant grip installation hole
a-g : 1166 mm (45.90 in.) d-i : 820 mm (32.28 in.) i-o : 742 mm (29.21 in.)
a-h : 942 mm (37.09 in.) d-o : 1252 mm (49.29 in.) j-m : 895 mm (35.24 in.)
a-i : 901 mm (35.47 in.) e- f : 1077 mm (42.40 in.) k-n : 1089 mm (42.87 in.)
b-i : 891 mm (35.08 in.) e-o : 1244 mm (48.98 in.) k-o : 1321 mm (52.01 in.)
b-j : 902 mm (35.51 in.) f-g: 1048 mm (41.26 in.) l-n : 948 mm (37.32 in.)
b-o : 1222 mm (48.11 in.) f-o 785 mm (30.91 in.) l-o : 1323 mm (52.09 in.)
c-f : 884 mm (34.80 in.) g-l : 621 mm (24.45 in.) m-o : 1111 mm (43.74 in.)
c-o: 1282 mm (50.47 in.) g-o : 1147 mm (45.16 in.) n-o : 813 mm (32.00 in.)
d-f : 993 mm (39.09 in.) h-l : 846 mm (33.31 in.) o-p : 1229 mm (48.39 in.)
d-g : 580 mm (22.83 in.) h-m : 813 mm (32.01 in.)
a
c
gd
ek
l
m
n
i
h
bf
j
a
c
dl
k
g
e
n
m
i
f
b o
o [B]

BODY SERVICE 9-33
Hole to hole distance
[A] : 3 door model f. Quarter window lower side rear mounting hole (5.1 x 8.6 mm)
[B] : 5 door model g. Quarter window lower side front mounting hole (5.1 x 8.6 mm)
a (a’). Front end of front windshield upper installation section h. Quarter window upper notch
b (b). Front end of front windshield lower installation section i. Quarter window rear notch
c. Garnish installation center hole (φ5
mm) j. Quarter window lower mounting hole (5.1 x 8.6 mm)
d. Quarter window upper side front notch k. Parking brake cable bracket installation rear hole
e. Quarter window rear notch
a-a’ : 1047 mm (41.22 in.) b-k : 1411 mm (55.55 in.) f-k : 1373 mm (54.06 in.)
a-b : 688 mm (27.01 in.) d-e : 577 mm (22.72 in.) g-k : 1092 mm (42.99 in.)
a-b’ : 1356 mm (53.39 in.) d-f : 623 mm (24.53 in.) h-i : 237 mm (9.33 in.)
a-c : 1032 mm (40.63 in.) d-g : 363 mm (14.29 in.) h-k : 1430 mm (56.30 in.)
a-k : 1282 mm (50.47 in.) d-k : 1271 mm (50.04 in.) i-j : 242 mm (9.53 in.)
b-b’ : 1305 mm (51.38 in.) e-k : 1474 mm (58.03 in.) j-k : 1413 mm (55.63 in.)
[A]
[B]e
f
gd
a
a
a’
a’
b
b
k
hi
j
k
b’
b’
c
c
k

9-34 BODY SERVICE
UNDER BODY
Hole to hole distance
a. Jack bracket installation hole g (g’). Jig hole (φ
10 mm)
b (b’). Front stabilizer bracket front installation hole h (h’). Jig hole (φ
10 mm)
c (c’). Front stabilizer bracket rear installation hole i (i’). Trailing arm installation hole
d (d’). Suspension control arm installation front hole j (j’). Bump stopper installation hole
e. Rear engine mounting front installation hole k. Lateral rod installation hole
f (f’). Jig hole (φ
15 mm) l (l’). Jig hole (φ
16 mm)
a-f : 909 mm (35.79 in.) d’-g’ : 708 mm (27.87 in.) h-k : 1724 mm (67.87 in.)
a-f’ : 862 mm (33.94 in.) e-g : 702 mm (27.64 in.) h-l : 1718 mm (67.64 in.)
b-b’ : 740 mm (29.13 in.) e-g’ : 647 mm (25.47 in.) h’-i : 1204 mm (47.40 in.)
b’-g : 1464 mm (57.64 in.) f-f’ : 754 mm (29.68 in.) h’-j’ : 1384 mm (54.45 in.)
b’-g’ : 1259 mm (49.57 in.) f-g : 471 mm (18.54 in.) h’-k : 1497 mm (58.94 in.)
c-c’ : 968 mm (38.11 in.) f-g’ : 889 mm (35.00 in.) h’-l : 1940 mm (76.38 in.)
c-g : 1148 mm (45.20 in.) g-g’ : 754 mm (29.68 in.) i-i’ : 1017 mm (40.04 in.)
c-g’ : 1431 mm (56.34 in.) g’-h : 791 mm (31.14 in.) i-l’ : 1392 mm (54.80 in.)
c’-d : 970 mm (38.19 in.) g’-h’ : 240 mm (9.45 in.) i’-l’ : 918 mm (36.14 in.)
c’-d’ : 452 mm (17.80 in.) h-h’ : 754 mm (29.68 in.) j-j’ : 1028 mm (40.47 in.)
d-d’ : 761 mm (29.96 in.) h-i : 826 mm (32.52 in.) l-l’ : 1076 mm (42.36 in.)
d’-g : 1037 mm (40.83 in.) h-j’ : 1640 mm (64.57 in.)
c
a
a
b’
b
b
c
bfg
c’
d’f’
e
g’h’
i’j’l’
lji
h
b’
c’
d’
e
dfgh
g’h’f’
i’j’kl’
lji

BODY SERVICE 9-35
Point to point distance
1. Virtual baseline g. Jig hole (φ
10 mm)
a. Jack bracket installation hole h. Jig hole (φ
10 mm)
b. Front stabilizer bracket front installation hole i. Trailing arm installation hole
c. Front stabilizer bracket rear installation hole j. Bump stopper installation hole
d. Strut installation front hole k. Lateral rod installation hole
e. Suspension control arm installation front hole l. Jig hole (φ
16 mm)
f. Jig hole (φ
15 mm)
a-a’ : 133 mm (5.24 in.) e-e’ : 77 mm (3.03 in.) i-i’ : 85 mm (3.35 in.)
a-e’ : 558 mm (21.97 in.) e’-f’ : 238 mm (9.37 in.) i’-j’ : 546 mm (21.50 in.)
b-b’ : 133 mm (5.24 in.) f-f’ : 55 mm (2.17 in.) j-j’ : 292 mm (11.50 in.)
b’-e’ : 550 mm (21.65 in.) f’-g’ : 470 mm (18.50 in.) j’-l’ : 324 mm (12.76 in.)
c-c’ : 162 mm (6.38 in.) g-g’ : 80 mm (3.15 in.) k-k’ : 139 mm (5.47 in.)
c’-d’ : 391 mm (15.39 in.) g’-h’ : 240 mm (9.45 in.) k’-l’ : 193 mm (7.60 in.)
c’-e’ : 432 mm (17.01 in.) h-h’ : 80 mm (3.15 in. ) l-l’ 375 mm (14.76 in.)
d-d’ : 648 mm (25.51 in.) h’-i’815 mm (32.09 in.)
d’-g’ : 749 mm (29.49 in.)
d
abcefgh
h’j’
jk
k’l’
l
i’
i
g’f’e’d’c’b’a’
1

9-36 BODY SERVICE
PANEL CLEARANCE
Panel to panel distance
[A] : 3 door model [B] : 5 door model
a : 2.4-4.4 mm (0.094-0.173 in.) h : 3.6-5.6 mm (0.142-0.220 in.)
b : 1.7-3.7 mm (0.067-0.146 in.) i : 3.6-5.6 mm (0.142-0.220 in.)
c : 4.2-6.2 mm (0.165-0.244 in.) j : 4.2-6.2 mm (0.165-0.244 in.)
d : 1.7-3.7 mm (0.067-0.146 in.) k : 5.0-7.0 mm (0.197-0.276 in.)
e : 5.0-7.0 mm (0.197-0.276 in.) l : 4.3-6.3 mm (0.169-0.248 in.)
f : 4.7-6.7 mm (0.185-0.264 in.) m : 3.6-5.6 mm (0.142-0.220 in.)
g : 4.3-6.3 mm (0.169-0.248 in.) n : 4.7-6.7 mm (0.185-0.264 in.)