TOYOTA CAMRY 2000 Service Repair Manual

INSTALLATION
Body Sealer
Braze
(Both sides)
[Foamed Material
Application Areas]
1. Before temporarily installing the new parts,
apply body sealer to the windshield header
panel, roof paneI reinforcement and back
window frame.
HINT: Apply just enough sealer for the new parts
to make contact.
2. Braze the quarter panel connection.
HINT: Before performing these operations, place
a wet rag on the roof panel to protect it from dam-
age.
BODY PANEL REPLACEMENTRE-69

mm in.
3.8
4.1
4.5
5.0
6.0
6.2
8.0
8.8
19.80.150
0.161
0.177
0.197
0.236
0.244
0.315
0.346
0.780
FIT STANDARDS
After doors and the engine hood are installed, be sure to perform fit adjustment to prevent abnormal wind
noise and ensure a good appearance.
19.8 mm
8.8 mm
4.1 mm
6.2 mm
6.2 mm
5.0 mm
4.5 mm
4.5 mm
4.5 mm
6.0 mm
6.0 mm
3.8 mm
8.0 mm
APPENDIXAP-2

For anti±corrosion measures, always apply the
weld±through primer (spot sealer) to welding sur-
faces where the paint film has been removed.
HINT: Apply the weld±through primer (spot sealer)
so that it does not ooze out from the joining sur-
faces.
GENERAL INFORMATION
Anti±rust treatment is necessary before welding and before and after the painting process.
ANTI±RUST TREATMENT BEFORE WELDING
Weld±Through Primer
Spot Sealer
1. WELD±THROUGH PRIMER (SPOT SEALER) APPLICATION
WELD±THROUGH PRIMER (SPOT SEALER)
APPLICATION
ANTI±RUST TREATMENT BEFORE PAINTING PROCESS
1. BODY SEALER APPLICATION
For water±proofing and anti±corrosion measures,
always apply the body sealer to the body panel
seams and hems of the doors, hoods etc.Sealer Gun
BODY SEALER APPLICATION
2. UNDERCOAT APPLICATION
To prevent corrosion and protect the body from
damage by flying stones, always apply sufficient
undercoat to the bottom surface of the under body
and inside of the wheel housings.
UNDERCOAT APPLICATION ANTI±RUST TREATMENT
AR-2

Steel MetalUndercoat (ED Primer) Anti±Chipping PaintSecond Coat
Steel Metal Undercoat (ED Primer) Second Coat Top Coat
ANTI±RUST TREATMENT AFTER PAINTING PROCESS
1. ANTI±RUST AGENT (WAX) APPLICATION
To preserve impossible to paint areas from corro-
sion, always apply sufficient anti±rust agent (wax)
to the inside of the hemming areas of the doors and
hoods, and around the hinges, or the welded sur-
faces inside the boxed cross±section structure of
the side member, body pillar, etc.
ANTI±RUST AGENT (WAX) APPLICATION
REFERENCE: ANTI±RUST TREATMENT BY PAINTING
Painting prevents corrosion and protects the sheet metal from damage. In this section, anti±chipping paint
only for anti±corrosion purpose is described.
1. ANTI±CHIPPING PAINT
To prevent corrosion and protect the body from damage by flying stones, etc., apply anti±chipping paint
to the rocker panel, wheel arch areas, valance panel, etc.
HINT:
Depending on the model or the application area, there are cases where the application of anti±chipping
paint is necessary before the second coat or after the top coat.

Apply the anti±chipping paint
before the second coat.
Apply the anti±chipping paint
after the top coat.
Anti±Chipping Paint
Top Coat
ANTI±RUST TREATMENTAR-3

BODY PANEL UNDERCOATING AREAS
HINT:
1. First wipe off any dirt, grease or oil with a rag soaked in a grease, wax and silicone remover.
2. Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas
are accidently coated, wipe off the coating immediately.
3. Apply the first coating of undercoat to all welded areas and panel joints, then apply a second coat
over the entire area.
4. Do not coat parts which become hot, such as the tailpipe, or moving parts, such as the propeller
shaft.
5. Besides the locations described below, apply undercoating to all weld points under the body to insure
corrosion prevention.
6. Be sure to seal the edge of the flange of the member and bracket with undercoating.
7. If undercoat is damaged by peeling, cracks, etc., be sure to repair as necessary.
8. Before the undercoat apply sealer allowing rust prevention to be attained.
REFERENCE: Referring to the notes above, undercoating should be applied according to the specifications
for your country.
ANTI±RUST TREATMENTAR-8

BODY PANEL SEALING AREAS
HINT:
1. Prior to applying body sealer, clean the area with a rag soaked in a grease, wax and silicone remover.
2. If weld±through primer was used, first wipe off any excess and coat with anti±corrosion primer before
applying body sealer.
3. Wipe off excess body sealer with a rag soaked in a grease, wax and silicone remover.
4. If body sealer is damaged by peeling, cracks, etc., be sure to repair as necessary.
Flat Surfacing
Flat Surfacing
Flat Surfacing
Flat Surfacing
ANTI±RUST TREATMENTAR-4

Flat Surfacing
Flat Surfacing
Flat Surfacing
Flat Surfacing
ANTI±RUST TREATMENTAR-5

Flat Surfacing
Flat SurfacingFlat Surfacing
Flat Surfacing
Flat Surfacing
ANTI±RUST TREATMENTAR-6

Flat Surfacing
Flat Surfacing
Flat Surfacing
Flat Surfacing
Flat Surfacing
Flat Surfacing
Flat Surfacing
Flat Surfacing
ANTI±RUST TREATMENTAR-7

BODY PANEL ANTI±RUST AGENT (WAX) APPLICATION AREAS
HINT:
1. Whenever adjusting the doors and hoods, apply anti±rust agent (wax) around the hinges.
2. Even if partially repairing a part, apply anti±rust agent (wax) over the entire application area of the part.
3. Wipe off the anti±rust agent immediately with a rag soaked in a grease, wax and silicone remover, if
accidently applied to other areas.
Luggage Compartment Door
Hood Hinge
Fuel Filler Opening
Rid Hinge
Hood
Door
Front Door Hinge
Floor Door Hinge
ANTI±RUST TREATMENTAR-9