TOYOTA CAMRY 2000 Service Repair Manual

mm in.
20
50
70
85
260
3800.79
1.97
2.76
3.35
11.42
14.96
CENTER BODY PILLAR (CUT)
REMOVAL
Cut and Join Location
(Cut Location for
Supply Parts)
Cut and Join
Location
260 mm
380 mm
Cut and Join location
Cut and Join
Location
[Cut and Join Location]
50 mm
[Cut and Join Location]
[Cut and Join Location]
20 mm
70
mm85 mm
Center Body Pillar Lower Reinforcement
Center Body Pillar Lower Reinforcement
1. Cut and join the parts at the locations shown
above.
HINT:
1) Sift the each cut and join locations of the cen-
ter outer pillar, reinforcement and inner pillar.
2) Sift the each cut and join locations of the rock-
er outer and center body pillar lower reinforce-
ment.
BODY PANEL REPLACEMENTRE-29

mm in.
60
702.36
2.76
INSTALLATION
Center Body Pillar Reinforcement
Center Pillar
Reinforcement
60 mm
70 mm
Cut Location
Butt Weld
Center Body Pillar
Reinforcement
Butt Weld
Butt Weld
Inner Pillar
1. Cut the new parts for the center body pillar re-
inforcement at the locations shown above.
2. Before temporarily installing the new parts,
weld the inner pillar, center pillar reinforcement
and center body pillar reinforcement with stan-
dard points.3. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
4. Before welding the new parts, check the fit of
the front door and rear door.
BODY PANEL REPLACEMENTRE-30

Butt Weld
[Foamed Material
Application Areas]
[Foamed Material
Application Areas]
Butt Weld
Butt Weld
Butt Weld
5. After welding the inner pillar, reinforcement
and center body pillar reinforcement to the
vehicle install the outer pillar.6. Apply framed material to the pillar section.
BODY PANEL REPLACEMENTRE-31

FRONT DOOR OUTER PANEL (CUT)
REMOVAL
Cut and Join
Location
Cut and Join
Location
Hemming Location
Disc Sander
2. After grinding off the hemming location, re-
move the outer panel. 1. Cut and join the parts at the location shown
above.
BODY PANEL REPLACEMENTRE-32

mm in.
100.39
INSTALLATION
Body Sealer
Butt
Weld
Body Sealer
about 10 mm
Butt
WeldDo not close the
drain hole.
Body Sealer
Cloth Tape
30°
Hemming Tool
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply just enough sealer for the reinforce-
ment and side impact beam to touch the new
panel. Apply sealer evenly around the flange
area, about 10 mm (0.39 in.) from the edge,
as shown.
2) For other sealing points, refer to section AR.
2. Bend the flange hem about 30° with a ham-
mer and dolly, then fasten tightly with a hem-
ming tool.
HINT:
1) Perform hemming in three steps, being care-
ful not to warp the panel.
2) If a hemming tool cannot be used hem with a
hammer and dolly.
BODY PANEL REPLACEMENTRE-33

REAR DOOR OUTER PANEL (CUT)
REMOVAL
Cut and Join
Location
Cut and Join
Location
Hemming Location
Disc Sander
2. After grinding off the hemming location, re-
move the outer panel. 1. Cut and join the parts at the location shown
above.
BODY PANEL REPLACEMENTRE-34

mm in.
10
0.39
INSTALLATION
Butt Weld
Body Sealer
Butt Weld
about 10 mm
Body SealerDo not close the
drain hole.
Body Sealer
Cloth Tape
30°
Hemming Tool
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply just enough sealer for the reinforce-
ment and side impact beam to touch the new
panel. Apply sealer evenly around the flange
area, about 10 mm (0.39 in.) from the edge,
as shown.
2) For other sealing points, refer to section AR.
2. Bend the flange hem about 30° with a ham-
mer and dolly, then fasten tightly with a hem-
ming tool.
HINT:
1) Perform hemming in three steps, being careful
not to warp the panel.
2) If a hemming tool cannot be used, hem with a
hammer and dolly.
BODY PANEL REPLACEMENTRE-35

mm in.
75
1502.95
5.91
ROCKER OUTER PANEL (CUT)
REMOVAL
Cut and Join Location
75 mm
150 mm
Cut and Join Location Cut and Join Location
[Cut Location for Supply Parts]
[Cut and Join Location]
[Cut and Join Location]
[Cut and Join Location]
1. Cut and join the new parts at the location
shown above.
HINT: Take care not to damage the internal rein-
forcement of the center body pillar and rocker panel.
BODY PANEL REPLACEMENTRE-36

INSTALLATION
Butt Weld
Butt Weld
Butt Weld
1. Temporarily install the new parts and check the
fit of the front door and rear door.
BODY PANEL REPLACEMENTRE-37

QUARTER PANEL (CUT)
REMOVAL
[Cut and Join Location]
Make Incision
Cut and Join Location
200 mm
Fuel Filler Opening Lid
2. Replace the fuel filler opening lid at the same
time as the quarter panel. 1. Cut and join the parts at the location shown
above.
HINT: Bend the roof drip channel at the upper
part of tho cut and join location.
BODY PANEL REPLACEMENTRE-38