TOYOTA HILUX 2020 Owners Manual (in English)

5717-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
7
Maintenance and care
Diesel engine (vehicles without water-cooled intercooler)
Battery (if equipped)
( P. 578)
Engine coolant reservoir
( P. 576)
Engine oil filler cap ( P. 574)
Engine oil level dipstick
( P. 573)
AdBlue™ tank cap
(if equipped) ( P. 585)
Fuel filter ( P. 583, 682)
Fuse box ( P. 602)
Battery ( P. 578)
Washer fluid tank ( P. 582)
Intercooler ( P. 577)
Radiator ( P. 577)
Condenser (if equipped)
( P. 577)
1
2
3
4
5
6
7
8
9
10
11
12

5727-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
Diesel engine (vehicles with water-cooled intercooler)
Engine coolant reservoir
( P. 576)
Engine oil filler cap ( P. 574)
Engine oil level dipstick
( P. 573)
AdBlue™ tank cap ( P. 585)
Fuel filter ( P. 583, 682)
Fuse box ( P. 602)
Battery ( P. 578)
Washer fluid tank ( P. 582)
Intercooler coolant reservoir
( P. 576)
Intercooler cooling radiator
( P. 577)
Radiator ( P. 577)
Condenser (if equipped)
( P. 577)
1
2
3
4
5
6
7
8
9
10
11
12

5737-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
7
Maintenance and care
With the engine at operating temperature and turned off, check the oil
level on the dipstick.
■Checking the engine oil
Park the vehicle on level ground. After warming up the engine
and turning it off, wait more than 5 minutes for the oil to drain
back into the bottom of the engine.
Remove the sand and dust from around the dipstick.
Holding a rag under the end,
pull the dipstick out.
Wipe the dipstick clean.
Make sure that the inlet of the oil level gauge guide and O-ring of the
dipstick are free from sand and dust.
If the O-ring is damaged, replace it with a new one.
Reinsert the dipstick fully.
Holding a rag under the end,
pull the dipstick out and
check the oil level.
Low
Normal
Excessive
The shape of the dipstick may
differ depending on the type
of vehicle or engine.
Wipe the dipstick and reinsert it fully.
Engine oil
1
2
3
4
5
6
1
2
3
7

5747-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
■Adding engine oil
If the oil level is below or near
the low level mark, add engine
oil of the same type as that
already in the engine.
Make sure to check the oil type and prepare the items needed
before adding oil.
Remove the sand and dust from around the oil filler cap.
Remove the oil filler cap by turning it counterclockwise.
Add engine oil slowly, checking the dipstick.
Install the oil filler cap by turning it clockwise.
■ Engine oil consumption
A certain amount of engine oil will be consumed while driving. In the following
situations, oil consumption may increase, and engine oil may need to be
refilled in between oil maintenance intervals.
● When the engine is new, for example directly after purchasing the vehicle or
after replacing the engine
● If low quality oil or oil of an inappropriate viscosity is used
● When driving at high engine speeds or with a heavy load, when towing
(models for model code destination W*), or when driving while accelerating
or decelerating frequently
● When leaving the engine idling for a long time, or when driving frequently
through heavy traffic
*: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 12)
Engine oil selectionP. 696
Oil quantity (Low  Full) 1.5 L (1.6 qt., 1.3 Imp.qt.)
Items Clean funnel
1
2
3
4

5757-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
7
Maintenance and care
■After changing the engine oil (models for model code destination W*)
The engine oil maintenance data should be reset. Perform the following pro-
cedures:
Switch the display to the trip meter A ( P. 144) when the engine switch is
in the “ON” position (vehicles without smart entry & start system) or IGNI-
TION ON mode (vehicles with smart entry & start system).
Turn the engine switch to the “LOCK” position (vehicles without smart entry
& start system) or off (vehicles with smart entry & start system).
While pressing the odometer/trip meter display change button ( P. 144),
turn the engine switch to the “ON” position (vehicles without smart entry &
start system) or IGNITION ON mode (vehicles with smart entry & start sys-
tem). (Do not start the engine because reset mode will be canceled.) Con-
tinue to press and hold the button for more than one second after the trip
meter displays “000000”.
*: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 1 2 )
WARNING
■Used engine oil
● Used engine oil contains potentially harmful contaminants which may
cause skin disorders such as inflammation and skin cancer, so care
should be taken to avoid prolonged and repeated contact. To remove used
engine oil from your skin, wash thoroughly with soap and water.
● Dispose of used oil and filters only in a safe and acceptable manner. Do
not dispose of used oil and filters in household trash, in sewers or onto the
ground. Call any authorized Toyota reta iler or Toyota authorized repairer,
or any reliable repairer, service station or auto parts store for information
concerning recycling or disposal.
● Do not leave used engine oil within the reach of children.
NOTICE
■To prevent serious engine damage
Check the oil level on a regular basis.
■ When replacing the engine oil
● Be careful not to spill engine oil on the vehicle components.
● Avoid overfilling, or the engine could be damaged.
● Check the oil level on the dipstick every time you refill the vehicle.
● Be sure the engine oil filler cap is properly tightened.
1
2
3

5767-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
The coolant level is satisfactory if it is between the “F” and “L” lines on
the reservoir when the engine is cold.
■Engine coolant reservoir
If the level is on or below the “L” line, add coolant up to the “F” line.
( P. 678)
■Intercooler coolant reservoir (if equipped)
Reservoir cap
“F” line
“L” line
If the level is on or below the “L”
line, add coolant up to the “F”
line. ( P. 678)
■Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene
glycol based non-silicate, non-amine, non- nitrite, and non-borate coolant with
long-life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deion-
ized water. (Minimum temperature: -35 C [-31F])
For more details about engine coolant, contact any authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer.
Coolant
Gasoline engineDiesel engine
Reservoir cap
“F” line
“L” line1
2
3
1
2
3

5777-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
7
Maintenance and care
■If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine coolant reservoir cap, intercooler
coolant reservoir cap (if equipped), drain cock and water pump. If you cannot
find a leak, have any authorized Toyota retailer or Toyota authorized repairer,
or any reliable repairer test the cap and check for leaks in the cooling system.
Check the radiator, condenser and Intercooler coolant radiator/inter-
cooler and clear away any foreign objects. If any of the above parts is
extremely dirty or you are not sure of their condition, have your vehi-
cle inspected by any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer.
WARNING
■ When the engine is hot
Do not remove the radiator cap (if equipped), the engine coolant reservoir
cap or intercooler coolant reservoir cap (if equipped).
The cooling system may be under pressure and may spray hot coolant if the
cap is removed, causing serious injuries, such as burns.
NOTICE
■ When adding coolant
Coolant is neither plain water nor straight antifreeze. The correct mixture of
water and antifreeze must be used to provide proper lubrication, corrosion
protection and cooling. Be sure to read the antifreeze or coolant label.
■ If you spill coolant
Be sure to wash it off with water to prevent it from damaging parts or paint.
■ Notice on coolant quality
Do not use improper coolant. If improper coolant is used, the engine cooling
system may be damaged.
Radiator, condenser and Intercooler coolant radiator/intercooler
(if equipped)
WARNING
■ When the engine is hot
Do not touch the radiator, condenser or Intercooler coolant radiator/inter-
cooler as they may be hot and cause serious injuries, such as burns.

5787-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
Check the battery as follows.
■Battery exterior
Make sure that the battery terminals are not corroded and that
there are no loose connections, cracks, or loose clamps.
Te r m i n a l s
Hold-down clamp
■Checking battery fluid (vehicles with maintenance type bat-
tery)
If there are lines on the side of the battery:
Check that the level is between the upper and lower lines.
Upper line
Lower line
If the fluid level is at or below the
lower line, add distilled water.
Battery
1
2
1
2

5797-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
7
Maintenance and care
If there are not lines on the side of the battery:
Check the fluid level as follows.
Remove the vent plug.
Check the fluid level by look-
ing directly at the cell.
If the fluid level is low, add dis-
tilled water.
Put the vent plug back on and close it securely.
■Adding distilled water (vehicles with maintenance type bat-
tery)
Remove the vent plug.
Add distilled water.
Put the vent plug back on and close it securely.
1
Low O.K.2
3
1
2
3

5807-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
■Before recharging
When recharging, the battery produces hydrogen gas which is flammable and
explosive. Therefore, observe the following before recharging:
● If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
● Make sure the power switch on the charger is off when connecting and dis-
connecting the charger cables to the battery.
■ After recharging/reconnecting the battery (vehicles with smart entry &
start system)
The engine may not start. Follow the procedure below to initialize the system.
Shift the shift lever to P (automat ic transmission) or depress the brake
pedal with the shift lever in N (manual transmission).
Open and close any of the doors.
Restart the engine.
● Unlocking the doors using the smart entry & start system may not be possi-
ble immediately after reconnecting the battery. If this happens, use the wire-
less remote control or the mechanical key to lock/unlock the doors.
● Start the engine with the engine switch in ACCESSORY mode. The engine
may not start with the engine switch turned off. However, the engine will
operate normally from the second attempt.
● The engine switch mode is recorded by the vehicle. If the battery is recon-
nected, the vehicle will return the engine switch mode to the status it was in
before the battery was disconnected. Make sure to turn off the engine
before disconnect the battery. Take extra care when connecting the battery
if the engine switch mode prior to discharge is unknown.
If the system will not start even after multiple attempts, contact any authorized
Toyota retailer or Toyota authorized repairer, or any reliable repairer.
■ If a symbol of a battery is shown on the multi-information display (if
equipped)
There is a malfunction in the vehicle’s charging system.
Immediately stop the vehicle in a safe place and contact any authorized
Toyota retailer or Toyota authorized repai rer, or any reliable repairer. Continu-
ing to drive the vehicle may be dangerous.
1
2
3