TOYOTA HILUX 2020 Owners Manual (in English)

5817-3. Do-it-yourself maintenance
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Maintenance and care
WARNING
■Chemicals in the battery
Batteries contain poisonous and corrosive sulfuric acid and may produce
hydrogen gas which is flammable and explosive. To reduce the risk of death
or serious injury, take the following precautions while working on or near the
battery:
● Do not cause sparks by touching the battery terminals with tools.
● Do not smoke or light a match near the battery.
● Avoid contact with eyes, skin and clothes.
● Never inhale or swallow electrolyte.
● Wear protective safety glasses when working near the battery.
● Keep children away from the battery.
■ Where to safely charge the battery
Always charge the battery in an open area. Do not charge the battery in a
garage or closed room w here there is insufficient ventilation.
■ How to recharge the battery (vehicles with maintenance-free type bat-
tery)
Only perform a slow charge (5 A or less). The battery may explode if
charged at a quicker rate.
■ Emergency measures regarding electrolyte
● If electrolyte gets in your eyes
Flush your eyes with clean water for at least 15 minutes and get immedi-
ate medical attention. If possible, continue to apply water with a sponge or
cloth while traveling to the nearest medical facility.
● If electrolyte gets on your skin
Wash the affected area thoroughly. If you feel pain or burning, get medical
attention immediately.
● If electrolyte gets on your clothes
It can soak through clothing on to your skin. Immediately take off the cloth-
ing and follow the procedure above if necessary.
● If you accidentally swallow electrolyte
Drink a large quantity of water or milk. Get emergency medical attention
immediately.
● When there is insufficient battery fluid
Do not use if there is insufficient fluid in the battery. There is a possible
danger that the battery may explode.
■ When disconnecting the battery
Do not disconnect the negative (-) terminal on the body. The disconnected
negative (-) terminal may touch the positive (+) terminal, which may cause a
short and result in death or serious injury.

5827-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
Add washer fluid in the following
situations:
● A washer does not work.
● The warning message appears
on the multi-information display
(if equipped).
NOTICE
■ When recharging the battery
Never recharge the battery while the engine is running. Also, be sure all
accessories are turned off.
■ When adding distilled water (vehicles with maintenance type battery)
Avoid overfilling. Water spilled duri ng battery recharging may cause corro-
sion.
Washer fluid
WARNING
■ When adding washer fluid
Do not add washer fluid when the engine is hot or running as washer fluid
contains alcohol and may catch fi re if spilled on the engine etc.
NOTICE
■Do not use any fluid other than washer fluid
Do not use soapy water or engine antifreeze instead of washer fluid.
Doing so may cause streaking on the vehicle’s painted surfaces as well as
damaging the pump leading to problems of the washer fluid not spraying.
■ Diluting washer fluid
Dilute washer fluid with water as necessary.
Refer to the freezing temperatures list ed on the label of the washer fluid bot-
tle.

5837-3. Do-it-yourself maintenance
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7
Maintenance and care
You may drain the fuel filter yourself. However, as the operation is dif-
ficult, we recommend having it drained by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer. Even if
you decide to drain it yourself, contact any authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer.
The water in the fuel filter needs to be drained if one of the following
symptoms occurs:
Vehicles without multi-information display
When the fuel system warning light flashes and a buzzer sounds.
( P. 637)
Vehicles with multi-information display
When “WATER ACCUMULATION IN FUEL FILTER SEE
OWNER’S MANUAL”/“Water accumulation in fuel filter See owner’s
manual” is shown on the multi-information display and a buzzer
sounds*1.
Vehicles without smart entry & start system: Turn the engine switch
to the “LOCK” position.
Vehicles with smart entry & start system: Turn the engine switch off.
For EURO VI models*3:
Remove the fuel filter from the
bracket as shown in the illustra-
tion.
Place a small tray under the drain plug or drain hose to catch the
water and any fuel that comes out.
Fuel filter (diesel engine only)
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5847-3. Do-it-yourself maintenance
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Turn the drain plug counter-
clockwise about 2 to 2 1/2
turns.
Loosening more than this will
cause water oozing from around
the drain plug.
For EURO VI models*3: Align
tabs of the bracket and the
installing groove, and install the
fuel filter to the bracket as
shown in the illustration.
Operate the priming pump until
fuel begins to run out.
For EURO VI models*3: Remove the fuel filter from the bracket
again.
After draining, tighten the drain plug by hand.
For EURO VI models*3: Install the fuel filter to the bracket again.
*1: Models for model code destination Blank*2
*2: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 1 2 )
*3: EURO VI is an emission standard. If it is not clear that your vehicle meets
relevant standards, contact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
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5857-3. Do-it-yourself maintenance
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7
Maintenance and care
AdBlue™ is used to reduce the amount of nitrogen oxides in exhaust
gas. AdBlue™ is consumed in the process of driving. Therefore,
observe the following precautions.
● Vehicles without water-cooled intercooler:
1.0 L (1.1 qt., 0.9 Imp.qt.) of AdBlue™ is consumed every 1500 km
(932 miles). Normally, after a full refill, the vehicle can be driven for
approximately 15000 km (9321 miles) before all AdBlue™ is
depleted. However, AdBlue™ may become completely depleted
sooner depending on driving conditions.
● Vehicles with water-cooled intercooler:
1.0 L (1.1 qt., 0.9 Imp.qt.) of AdBlue™ is consumed every 600 km
(373 miles). Normally, after a full refill, the vehicle can be driven for
approximately 8000 km (4971 miles) before all AdBlue™ is
depleted. However, AdBlue™ may become completely depleted
sooner depending on driving conditions.
● When the possible driving range based on the remaining amount of
AdBlue™ reaches approximately 2400 km (1492 miles), the low
AdBlue™ level warning light turns on and a warning message is
displayed.
● When AdBlue™ is depleted, the engine cannot be restarted.
● If AdBlue™ is accidentally spilled while refilling, vehicle parts, paint,
etc. may be damaged.
When AdBlue™ needs to be refilled, have it refilled at any authorized
Toyota retailer or Toyota authorized repairer, or any reliable repairer.
It may be a criminal offence to use a vehicle that does not consume
any reagent if it is required for the reduction of emissions.
■AdBlue™ warning light and warning message
When the AdBlue™ level is low,
the low AdBlue™ level warning
light turns on and a warning
message appears on the multi-
information display. ( P. 586)
When refilling AdBlue™ by
yourself in an emergency, be
sure to follow the correct refill-
ing procedures. ( P. 587)
AdBlue™ (if equipped)

5867-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
■Refilling AdBlue™
● Use AdBlue™ (compliant with ISO 22241-1).
AdBlue™ is a trademark of the German Association of the Automotive
Industry (VDA).
● Before driving for a long period of time in an area where AdBlue™ cannot
be refilled, consult any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer.
■ Warning message
If the following warning message is displayed on the multi-information dis-
play, follow the appropriate troubleshooting procedure.
Warning messageDetails/Actions
“AdBlue LEVEL LOW FILL UP
AdBlue IN 2400 km SEE
OWNER’S MANUAL”/“AdBlue
Level Low Fill up AdBlue in
2400 km See Owner’s
Manual”
When AdBlue™ needs to be refilled
 Have AdBlue™ refilled at any autho-
rized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
“AdBlue LEVEL LOW NO
START IN 800 km TOP UP
AdBlue SEE OWNER’S
MANUAL”/“AdBlue level Low
No start in 800 km Top up
AdBlue See Owner’s Manual”
When AdBlue™ needs to be refilled
If the displayed driving distance is
exceeded, the engine cannot be
restarted.
 Have AdBlue™ refilled at any autho-
rized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer
immediately.
“AdBlue EMPTY UNABLE TO
RESTART ENGINE FILL UP
AdBlue SEE OWNER’S
MANUAL”/“AdBlue empty
Unable to Restart Engine Fill
up AdBlue See Owner’s
Manual”
When AdBlue™ needs to be refilled
 If the engine is stopped, it cannot be
restarted.
Without stopping the engine, contact
any authorized Toyota retailer or
Toyota authorized repairer, or any
reliable repairer immediately.
NOTICE
■ When the AdBlue™ level is low
When AdBlue™ is depleted, the engine cannot be restarted.
Be sure to have AdBlue™ refilled at any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer before it is completely depleted.

5877-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
7
Maintenance and care
■Refilling AdBlue™ by yourself in an emergency
When the engine cannot be restarted due to the depletion of
AdBlue™, adding approximately 5.0 L (5.3 qt., 4.4 Imp.qt.) or more
(vehicles without water-cooled intercooler), or approximately 9.0 L
(9.5 qt., 7.9 Imp.qt.) or more (vehicles with water-cooled inter-
cooler) of AdBlue™ will allow the engine to be started again. Per-
form the following procedures to refill AdBlue™. (The AdBlue™
tank has a capacity of 13.8 L [14.6 qt., 12.1 Imp.qt.].)
Refilling with the refilling equipment
Park the vehicle on a level surface, turn the engine switch off,
and then open the hood. ( P. 568)
Open the AdBlue™ tank cap.
Insert the nozzle and refill
AdBlue™.
Close the AdBlue™ tank cap.
Turn the cap until you hear a
click.
Check that the engine starts.
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5887-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
Refilling with the bottle
Park the vehicle on a level surface, turn the engine switch off,
and then open the hood. ( P. 568)
Open the AdBlue™ tank cap.
Insert a bottle of AdBlue™
and fully tighten it.
Push down on the bottle.
AdBlue™ will begin to be
refilled. Refill AdBlue™ slowly
so that it does not spill. Do not
remove the bottle until it is
empty.
Check that no AdBlue™
remains in the bottle, and
then remove it.
Repeat steps 3 to 5 until approx-
imately 5.0 L (5.3 qt., 4.4
Imp.qt.) or more (vehicles with-
out water-cooled intercooler), or
approximately 9.0 L (9.5 qt., 7.9
Imp.qt.) or more (vehicles with
water-cooled intercooler) of
AdBlue™ have been refilled.
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5897-3. Do-it-yourself maintenance
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Maintenance and care
Close the AdBlue™ tank cap.
Turn the cap until you hear a
click.
Check that the engine starts.
The way of refilling may differ from those shown in the illustration.
■ When refilling AdBlue™
After refilling AdBlue™, the engine may take a few seconds longer than nor-
mal to start.
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NOTICE
■ When refilling AdBlue™
Observe the following precautions.
Failure to do so may result in damage to the vehicle parts, paint, etc.
● Do not use urea solution other than AdBlue™.
● If AdBlue™ comes into contact with any painted surfaces on the vehicle,
immediately wash the affected areas with water.
● If AdBlue™ is spilled inside the engine compartment, immediately wipe it
with a wet cloth.
■ When refilling AdBlue™ with the refilling equipment
Observe the following precautions to prevent AdBlue™ overflowing from the
AdBlue™ tank:
● Securely insert the nozzle into the AdBlue™ filler neck.
● Stop filling the tank after the nozzle automatically clicks off.
● Do not top off the AdBlue™ tank.
■ When storing AdBlue™ containers
Observe the following precautions.
Failure to do so may result in damage to vehicle parts, paint, etc., and
changes in the chemical compounds of AdBlue™ may cause unpleasant
odors.
● Do not leave AdBlue™ containers inside the vehicle.
● Tightly seal AdBlue™ containers and store them in a cool, dry location
with good ventilation and no exposure to direct sunlight.
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5907-3. Do-it-yourself maintenance
HILUX_OM_OM0K321E_(EE)
Tires
Check if the treadwear indicators are showing on the tires. Also check
the tires for uneven wear, such as excessive wear on one side of the
tread.
Check the spare tire condition and pressure if not rotated.
New tread
Worn tread
Treadwear indicator
The location of treadwear indicators is shown by a “TWI” or “ ” mark, etc.,
molded into the sidewall of each tire.
Replace the tires if the treadwear indicators are showing on a tire.
Replace or rotate tires in accordance with maintenance sched-
ules and treadwear.
Checking tires
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