TOYOTA LAND CRUISER 1996 J80 Workshop Manual

SS1ER−01
SS−10
−
SERVICE SPECIFICATIONS EMISSION CONTROL
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Charcoal canister x Charcoal canister bracket1414510
Charcoal canister bracket x Body1818513
TVV x Cylinder head2930022
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
EGR valve x Air intake chamber for stud bolt
for nut9
1890
18078 in.·lbf 13
EGR valve x EGR pipe6465047
EGR valve x EGR vacuum modulator1818513
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SS1ES−01
−
SERVICE SPECIFICATIONS SFI
SS−11
134
Author: Date:
1996 LAND CRUISER (RM451U)
SFI
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum265 − 304 kPa (2.7 − 3.1 kgf/cm2, 38 − 44 psi)
Fuel pumpResistance at 20°C (68° F)0.2 − 3.0 Ω
InjectorResistance at 20°C (68° F)
Injection volume
Difference between each cylinder
Fuel leakage13.4 − 14.2 Ω
69 − 88 cm3 (4.2 − 5.4 cu in.) per 15 sec.
5 cm3 (0.3 cu in.) or less
1 drop or less per 12 min.
MAF meterResistance (THA − E2) at −20° C (− 4°F)
at 0° C (32° F)
at 20° C (68° F)
at 40° C (104° F)
at 60° C (140° F)
at 80° C (176° F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
Throttle bodyThrottle body fully closed angle
Dashpot setting speed
Throttle opener setting speed6°
2,200 ± 300 rpm
700 − 1,000 rpm
Throttle position
sensorClearance between stop screw and lever
0 mm (0 in.) VTA − E2
0.50 mm (0.020 in.) IDL − E2
0.75 mm (0.030 in.) IDL − E2
Throttle valve fully open VTA − E2
− VC − E2
0.2 − 5.7 kΩ
2.3 kΩ or less
Infinity
2.0 − 10.2 kΩ
2.5 − 5.9 kΩ
IAC valveResistance (B1 − S1 and S3, B2 − S2 and S4)
at cold (− 10 − 50 ° C (−50 − 122° F))
at hot (50 − 100°C (122 − 212°F))
15 − 25 Ω
20 − 30 Ω
Fuel pump resistorResistance at 20°C (68° F)0.70 − 0.76 Ω
VSV for fuel pres-
sure controlResistance at 20°C (68° F)37 − 44 Ω
ECT sensorResistance at −20° C (− 4°F)
0 °C (32° F)
20 °C (68° F)
40 °C (104° F)
60 °C (140° F)
80 °C (176° F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
EGR gas temp
sensorResistance at 50°C (122° F)
at 100° C (212° F)
150 °C (302° F)64 − 97 kΩ
11 − 16 kΩ
2 − 4 kΩ
Heated oxygen
sensorHeater coil resistance at 20°C (68° F)11 − 16 Ω
Fuel cut rpmFuel return rpm1,200 rpm
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SS1ET−01
SS−12
−
SERVICE SPECIFICATIONS SFI
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Fuel line for union bolt
for flare nut29
30300
31022
22
Second seat x Body3940029
Fuel pump bracket assembly x Fuel tank3.94035 in.·lbf
Fuel inlet hose x Fuel filter2930022
Fuel inlet pipe x Fuel filter2930022
Fuel filter x Intake manifold2121015
Fuel pressure regulator x Delivery pipe2525018
Delivery pipe x Intake manifold2121015
Fuel inlet pipe x Delivery pipe Union bolt
Bolt29
20300
20022
14
Fuel inlet pipe x Fuel filter2930022
Fuel return pipe x Intake manifold2020014
Air intake chamber x Intake manifold2121015
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
PS reservoir tank x Air intake chamber1818513
Heater inlet pipe x Air intake chamber2020014
Drain plug x Fuel tank6.56557 in.·lbf
Fuel tank breather tube x Fuel tank1.51513 in.·lbf
Fuel tank filler pipe x Fuel tank3.53531 in.·lbf
Fuel tank band x Body3940029
MAF meter x Bracket6.97061 in.·lbf
MAF meter x Air cleaner cap6.97061 in.·lbf
Throttle body x Air intake chamber2121015
Fuel pump resistor x Body1818513
ECT sensor x Cylinder head24.525017.5
EGR gas temperature sensor x Air intake chamber2020014
Knock sensor x Cylinder block4445033
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SS1EU−01
−
SERVICE SPECIFICATIONS COOLING
SS−13
136
Author: Date:
1996 LAND CRUISER (RM451U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95° C (203°F)80 − 84°C (176 − 183°F)
10 mm (0.39 in.) or more
Radiator capRelief valve opening pressure STD
Minimum74 − 103 kPa (0.75 − 1.05 kgf/cm2, 10.7 − 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)
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SS1EU−01
−
SERVICE SPECIFICATIONS COOLING
SS−13
136
Author: Date:
1996 LAND CRUISER (RM451U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95° C (203°F)80 − 84°C (176 − 183°F)
10 mm (0.39 in.) or more
Radiator capRelief valve opening pressure STD
Minimum74 − 103 kPa (0.75 − 1.05 kgf/cm2, 10.7 − 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)
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SS1EW−01
−
SERVICE SPECIFICATIONS LUBRICATION
SS−15
138
Author: Date:
1996 LAND CRUISER (RM451U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 − 490 kPa (2.5 − 5.0 kgf/cm2, 36 − 71 psi)
Oil pumpBody clearance STD
Maximum
Side clearance STD
Maximum
Tip clearance STD
Maximum0.100 − 0.170 mm (0.0039 − 0.0067 in.)
0.30 mm (0.0118 in.)
0.030 − 0.090 mm (0.0012 − 0.0035 in.)
0.15 mm (0.0059 in.)
0.030 − 0.160 mm (0.0012 − 0.0063 in.)
0.25 mm (0.0098 in.)
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SS1EX−04
SS−16
−
SERVICE SPECIFICATIONS LUBRICATION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018
Oil pump x Relief valve plug4950036
Drive belt idler pulley x Oil pump4344032
Oil strainer x No. 1 oil pan2020014
Baffle plate x No. 1 oil pan9.09078 in.·lbf
No. 1 oil pan x Cylinder block 14 mm head bolt
12 mm head bolt44
20440
20032
14
No. 1 oil pan x Oil pump (Timing chain cover)2020014
No. 2 oil pan x No. 1 oil pan Bolt
Nut7.8
8.880
9069 in.·lbf
78 in.·lbf
No. 1 oil pan x Transmission housing7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
A/C compressor bracket x No. 1 oil pan3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil cooler cover x Relief valve plug3737527
Oil cooler x Oil cooler cover1717012
Oil cooler cover x Cylinder block2121015
No. 1 exhaust manifold x Cylinder head3940029
No. 1 exhaust manifold x Heat insulator1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission housing2424017
Front exhaust pipe x No. 1 support bracket Clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
Oil check valve x Cylinder block2525018
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SS1EY−03
−
SERVICE SPECIFICATIONS IGNITION
SS−17
140
Author: Date:
1996 LAND CRUISER (RM451U)
IGNITION
SERVICE DATA
Firing order−1 − 5 − 3 − 6 − 2 − 4
High −tension cordResistance Maximum25 kΩ per cord
Spark plugRecommended spark plug ND
NGK
Correct electrode gapK16R−U
BKR5EYA
0.8 mm (0.031 in.)
Ignition coilPrimary coil resistance at cold
at hot
Secondary coil resistance at cold
at hot0.36 − 0.55 Ω
0.45 − 0.65 Ω
9.0 − 15.4 kΩ
11.4 − 18.1 kΩ
DistributorAir gap
Pickup coil resistance at cold (G1 − G)
(G2 − G)
(NE − G)
at hot (G1 − G )
(G2 − G)
(NE − G)0.2 − 0.4 mm (0.008 − 0.016 in.)
185 − 275 Ω
185 − 275 Ω
185 − 275 Ω
240 − 325 Ω
240 − 325 Ω
240 − 325 Ω
Crankshaft
position sensorResistance at cold (NE − NE )
at hot (NE − NE )1,630 − 2,740 Ω
2,065 − 3,225 Ω
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SS1EZ−01
SS−18
−
SERVICE SPECIFICATIONS IGNITION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head2020014
Distributor x Cylinder head1818013
Crankshaft position sensor protector x No. 1 oil pan2020014
Crankshaft position sensor x No. 1 oil pan99078 in.·lbf
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SS1F0−04
−
SERVICE SPECIFICATIONS STARTING
SS−19
142
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING
SERVICE DATA
Starter (1.4 kW)Rated voltage and output power
No−load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or less
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
17.6 − 23.5 N (1.79 − 2.41 kgf, 4.0 − 5.3 lbf)
11.8 N (1.20 kgf, 2.7 lbf)
30.0 mm (1.18 in.)
29.0 mm (1.14 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
Starter (2.0 kW)Rated voltage and output power
No− load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 2.0 kW
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 − 27.5 N (2.19 − 2.80 kgf, 4.8 − 6.2 lbf)
12.7 N (1.29 kgf, 2.9 lbf)
35.0 mm (1.38 in.)
34.0 mm (1.34 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
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