TOYOTA LAND CRUISER 1996 J80 Workshop Manual

SS1EJ−02
SS−40
−
SERVICE SPECIFICATIONS BODY ELECTRICAL
163
Author: Date:
1996 LAND CRUISER (RM451U)
BODY ELECTRICAL
SERVICE DATA
TURN SIGNAL FLASHER
Flashes/Minute60 − 120
SPEEDOMETER (USING A SPEEDOMETER)
Standard indication (mph)Allowable range (mph)
2018 − 24
4038 − 44
6058 − 66
8078 − 88
10098 − 11 0
12011 8 − 132
TACHOMETER (ON− VEHICLE) DC 13.5 V 25°C (77° F)
Standard indication (RPM)Allowable range (RPM)
700630 − 770
1,000900 − 1,100
2,0001,875 − 2,125
3,0002,850 − 3,150
4,0003,850 − 4,150
5,0004,850 − 5,150
FUEL RECEIVER GAUGE
A − B85.5 − 105.5 Ω
A − C126 − 150 Ω
B − C90 − 110 Ω
FUEL SENDER GAUGE
Float position F: Approx. 15 mm ((0.59 in.)Approx. 3 Ω
Float position E: Approx. 200 (7.87 in.)Approx. 110 Ω
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE
A − B71 − 79 Ω
A − C117 − 141 Ω
B − C185 − 215 Ω
OIL PRESSURE RECEIVER GAUGE
Resistance40 − 48 Ω
CRUISE CONTROL SWITCH
Switch position OFFNo continuity
Switch position RESUME/ACCELApprox. 68 Ω
Switch position SET/COASTApprox. 198 Ω
Switch position CANCELApprox. 418 Ω
CRUISE CONTROL ACTUATOR
1 − 3Approx. 2 kΩ
2 − 3Approx. 0.5 − 1.7 kΩ
Actuator control arm free play0 mm (0 in.)
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SS1EK−02
−
SERVICE SPECIFICATIONS BODY
SS−41
164
Author: Date:
1996 LAND CRUISER (RM451U)
BODY
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
FRONT BUMPER
Front bumper arm x Front bumper bracket3940029
Front bumper arm x Body3940029
Front bumper extension x Front bumper5.45548 in.·lbf
REAR BUMPER
Rear bumper extension x Rear bumper reinforcement131309
Rear bumper extension reinforcement x Body5.45548 in.·lbf
HOOD
Hood hinge x Body1818513
Hood lock x Body88069 in.·lbf
FRONT DOOR
Door hinge x Body2424017
Door hinge x Door panel2424017
Door lock x Door panel55043 in.·lbf
Window regulator x Door panel55043 in.·lbf
REAR DOOR
Door hinge x Body2424017
Door hinge x Door panel2424017
Door lock x Door panel55043 in.·lbf
Window regulator x Door panel55043 in.·lbf
WIPER AND WASHER
Front wiper arm x Wiper link2021015
Wiper link x Body5.45548 in.·lbf
Wiper motor x Body5.45548 in.·lbf
Rear wiper arm x Wiper motor5.45548 in.·lbf
WHEEL OPENING EXTENSION
Front wheel opening extension x Body5.45548 in.·lbf
Rear wheel opening extension x Body5.45548 in.·lbf
INSTRUMENT P ANEL
Front passenger airbag assembly x Instrument panel reinforcement2021015
FRONT MANUAL SEAT
Seat truck x Body3940029
Seat reclining assembly x Seatback frame5253038
Lumber support x Seatback frame1818513
FRONT POWER SEAT
Seat truck x Body3940029
Power seat adjuster x Seatback frame3737527
Power seat adjuster x Seatback cushion frame1818513
Lumber support x Seatback frame1818513
NO. 1 REAR SEAT
Seat cushion hinge x Body3940029
Seat cushion hinge x Seat cushion frame3940029
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SS−42
−
SERVICE SPECIFICATIONS BODY
165
Author: Date:
1996 LAND CRUISER (RM451U)
Seat lock x Seat cushion frame
4142030
NO. 2 REAR SEAT
Reclining adjuster x Seatback frame5253038
Seat leg x Body1818513
POWER SEAT ADJUSTER
No. 2 vertical seat link x Rear vertical motor
Bolt
Nut10 2100207
17 in.·lbf
No. 1 vertical seat link x Front vertical motor101007
Seat truck x Seat truck inner reinforcement2021015
Front seat horizontal seat screw x Front seat motor slide housing1920014
Slide motor x Front seat horizontal jack screw Bolt
Nut10 2100207
17 in.·lbf
Front seat horizontal jack screw x Front seat truck1920014
SEAT BELT
Adjustable anchor x Body4344032
ELR x Body55043 in.·lbf
Outer belt anchor x Body4344032
Inner belt x Seat4344032
SIDE STEP
Side step bracket x Body131309
Side step bracket x Side panel5.45548 in.·lbf
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SS1EL−01
−
SERVICE SPECIFICATIONS AIR CONDITIONING
SS−43
166
Author: Date:
1996 LAND CRUISER (RM451U)
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume850 ± 50 g (59.98 ± 1.76 oz.)
Drive belt tension New belt
Used belt100 150 lbf
60 100 lbf
Idle− up speed800 rpm
Magnetic clutch clearance0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
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SS1EM−02
SS−44
−
SERVICE SPECIFICATIONS AIR CONDITIONING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Compressor x Suction hose101007
Compressor x Discharge hose101007
Condensser x Compressor bracket2525018
Compressor bracket x Engine3737527
Receiver x Liquid tube5.45548 in.·lbf
Condenser x Discharge hose101007
Cooling unit x Liqied tube101007
Cooling unit x Suction tube101007
Pressure switch x Liquid tube101007
Expansion valve x Evaporetor5.45548 in.·lbf
Liquid line (Union nut)1414010
Suction line (bolt)101407
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ST08A−02
−
STARTING STARTING SYSTEM
ST−1
749
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING SYSTEM
ON−VEHICLE INSPECTION
NOTICE:
Before changing the starter, check these items again:
Connector connection
Accessory installation, e.g.: theft deterrent system
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ST0KO−01
ST−2
−
STARTING STARTER
750
Author: Date:
1996 LAND CRUISER (RM451U)
STARTER
COMPONENTS
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−
STARTING STARTER
ST−3
751
Author: Date:
1996 LAND CRUISER (RM451U)
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ST0KP−01
ST−4
−
STARTING STARTER
1996 LAND CRUISER (RM451U)
REMOVAL
REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the nut, and disconnect the starter wire. Torque: 8.8 N·m (90 kgf·cm, 70 in.·lbf)
(c) Remove the 2 bolts and starter. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
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ST0KQ−01
P23005
P23006
P08385
P23007
−
STARTING STARTER
ST−5
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
At the time of reassembly, use high−temperature grease to lu-
bricate the bearings, gears, return spring and steel ball when
assembling the starter.
1. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
(b) Remove the 2 through bolts. Torque:
1.4 kW type: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
2.0 kW type: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
(c) Pull out the field frame with the armature from the magnet-
ic switch assembly.
(d) Remove the O−ring.
HINT:
At the time of reassembly, use a new O−ring.
HINT:
At the time of reassembly, align the protrusion of the field frame
with cutout of the magnetic switch.
2. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY AND GEAR
(a) Remove the 2 screws.
Torque:
1.4 kW type: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
2.0 kW type: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
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