TOYOTA LAND CRUISER 1998 Factory Repair Manual

BO4J0-01
H21009
Side Step Front Cover
Rear Cover
No. 1 Side
Step Bracket
No. 2 Side Step Bracket
: Specified torqueN´m (kgf´cm, ft´lbf)
18 (184, 13)
No. 3 Side Step Bracket
Except Full Cover Type:
No.1 LH Step
Bracket GussetNo.2 LH Step
Bracket Gusset
Side Door Step Plate No.1 Moulding
18 (184, 13)
12 (120, 9)
12 (120, 9)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
18 (184, 13)
18 (184, 13)
BO-102
- BODYSIDE STEP
2676 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SIDE STEP
COMPONENTS

H21008
18 (184, 13)
18 (184, 13)No. 3 Side
Step Bracket
No. 2 Side
Step Bracket
No. 1 Side
Step BracketNo. 2 Side
Step BracketLH Step Panel
LH Side Door Step Plate Cover
LH Step Plate
x5
LH Step Cover Reinforcement
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
Full Cover Type:
: Specified torque
N´m (kgf´cm, ft´lbf)
12 (120, 9)
18 (184, 13)
18 (184, 13)
12 (120, 9)
- BODYSIDE STEP
BO-103
2677 Author
: Date
:
2004 LAND CRUISER (RM1071U)

BO1KH-02
H05288
H05706
H05708
BO3396
H05296
BO-78
- BODYSLIDING ROOF
2652 Author
: Date
:
2004 LAND CRUISER (RM1071U)
ADJUSTMENT
1. REMOVE SIDE GARNISH
Before making adjustment, using a screwdriver, remove the
side garnishes.
HINT:

Tape the screwdriver tip before use.

After adjustment, reinstall the side garnishes.
2. ADJUST SLIDING ROOF GLASS IN FORWARD/REAR-
WARD AND LEFT/RIGHT DIRECTIONS
(a) Loosen the sliding roof glass installation nuts.
(b) Adjust the sliding roof glass forward/rearward or left/right.
3. ADJUST SLIDING ROOF GLASS IN UPWARD OR
DOWNWARD DIRECTIONS
(a) Loosen the screws shown in the illustration.
(b) Adjust the sliding roof glass upward or downward.
4. ADJUST SLIDING ROOF GLASS IN CLEARANCE
(Difference in left and right clearance)
(a) When the front or rear alignment is not correct, remove
the drive gear and sliding roof glass, then adjust the drive
cables.
NOTICE:
Remove the drive gear with the sliding roof fully closed.
(b) Adjust by sliding the cables forward or rearward to align
the 2 marks as shown.
(c) Install the drive gear and sliding roof glass.

BO1KE-02
H05287
Side Garnish
Rear Garnish Sliding Roof Glass
Front Garnish
Side GarnishSunshade Trim
Rear Drip Channel Sliding Roof Housing
Drive Cable Guide Block Cable Guide Casing
Wind Deflector Panel
Drive GearSliding Roof
Panel Stopper Sliding Roof
Guide Rail
Drive Cable
- BODYSLIDING ROOF
BO-73
2647 Author
: Date
:
2004 LAND CRUISER (RM1071U)
COMPONENTS

BO1KG-02
H05293
H05294
H05295
H05296
H05297
BO-76
- BODYSLIDING ROOF
2650 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE REAR DRIP CHANNEL
(a) Using a screwdriver, remove the front side of rear drip
channel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the rear drip channel as shown in the illustration.
2. REMOVE SLIDING ROOF PANEL STOPPERS
Remove the 2 screws and 2 stoppers.
3. REMOVE SUNSHADE TRIM
4. REMOVE DRIVE CABLE
(a) Remove the screw and guide rail stopper.
(b) Slide the drive cable rearward, then remove it.
HINT:
At the time of reassembly, please refer to the following items.

Adjust the drive cable to a closed and tilted down position.

Slide the cable forward or backward to align the 2 marks
as shown.

Slide the cable to the forefront with your hand.
(c) Employ the same manner described above to the other
side.
5. REMOVE WIND DEFLECTOR PANEL
Remove the 2 screws and wind deflector panel as shown in the
illustration.

H05298
H05299
- BODYSLIDING ROOF
BO-77
2651 Author
: Date
:
2004 LAND CRUISER (RM1071U)
6. REMOVE GUIDE BLOCK
(a) Remove the 2 screws and guide block.
(b) Employ the same manner described above to the other
side.
7. REMOVE SLIDING ROOF HOUSING
Remove the 6 screws and sliding roof housing.
8. REMOVE CABLE GUIDE CASING

BO1KJ-02
BO-80
- BODYSLIDING ROOF
2654 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page BO-74).

BO1KD-02
H05709
H05707
BO-72
- BODYSLIDING ROOF
2646 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SLIDING ROOF
ON-VEHICLE INSPECTION
1. INSPECT SLIDING ROOF GLASS
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approx. 6 secs.
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
2. INSPECT DIFFERENCE IN LEVEL
Inspect the difference in level between the roof panel and slid-
ing roof glass (weatherstrip part) when the sliding roof glass is
fully closed.
Except rear end:
0 + 1.5 mm (0 + 0.059 in.)
0 - 1.0 mm (0 - 0.039 in.)
Rear end:
0 ± 1.5 mm (0 ± 0.059 in.)
3. INSPECT SLIDING ROOF GLASS CLEARANCE
Inspect the clearance between the roof panel and sliding roof
glass when the sliding roof is fully closed.
Clearance: Uniform all around

BO1KI-01
- BODYSLIDING ROOF
BO-79
2653 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-76).

BO1KF-03
H05288
H05290
H05289
BO-74
- BODYSLIDING ROOF
2648 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE ROOF HEADLINING (See page BO-97)
2. REMOVE SIDE GARNISH
(a) Using a screwdriver, remove the garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
3. REMOVE FRONT AND REAR GARNISHES
Using a screwdriver, remove the front and rear garnishes.
HINT:
Tape the screwdriver tip before use.
4. REMOVE SLIDING ROOF GLASS
(a) Remove the 4 nuts.
(b) Pull the glass upward to remove it.
5. REMOVE DRIVE GEAR
NOTICE:
Remove the drive gear with the sliding roof fully closed.
(a) Disconnect the connector.
(b) Remove the 2 bolts and drive gear.
(c) Using a screwdriver, remove the cam plate cover.
HINT:
Tape the screwdriver tip before use.