TOYOTA LAND CRUISER 1998 Factory Repair Manual

H05291Point Make
H05292
- BODYSLIDING ROOF
BO-75
2649 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(d) Turn the drive gear to align the point marks as shown in
the illustration.
(e) Install the cam plate cover.
NOTICE:
At the time of installation, please refer to the following item.
If the sliding roof position and drive gear fully closed posi-
tion are not matched, the sliding roof does not operate nor-
mally.
6. REMOVE SLIDING ROOF HOUSING
(a) Remove the 4 drain hoses from the housing.
(b) Disengage the room light wire harness clamps.
(c) Remove the 8 bolts, 2 nuts and sliding roof housing.

BO0RW-09
- BODYSRS AIRBAG
BO-3
2577 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SRS AIRBAG
PRECAUTION
The LAND CRUISER is equipped with SRS (Supplemental Restraint System) such as the driver airbag and
the front passenger airbag. (The side airbag and the curtain shield airbag are optional.) Failure to carry out
service operation in the correct sequence could cause the SRS to unexpectedly deploy during the servicing,
possibly leading to a serious accident. Before servicing (including removal or installation of parts, inspection
or replacement), be sure to read the precautionary notices in the RS section.

BO1JK-03
H07961
H07962
H04859
H04860
BO-24
- BODYUPPER BACK DOOR
2598 Author
: Date
:
2004 LAND CRUISER (RM1071U)
ADJUSTMENT
1. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 28 N´m (286 kgf´cm, 21 ft´lbf)
2. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Loosen the body side hinge nuts to adjust.
Torque: 31 N´m (316 kgf´cm, 23 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door linkages are adjusted cor-
rectly.
(b) Using a torx wrench, loosen the door lock striker mounting
screws.
Torx wrench: T40 (Part No. 09042-00020 or locally
manufactured tool)
Torque: 11.5 N´m (117 kgf´cm, 8 ft´lbf)
(c) Using a plastic hammer, tap the door lock striker to adjust.
4. ADJUST LOWER STOPPER
(a) Loosen the stopper mounting bolt to adjust.
(b) Use the same manner described above to the other side.

BO1JI-04
H18907
Rear Wiper Arm
Lower Stopper
Stopper CushionBack Door Stay
Grommet
Rear Wiper Motor
and LinkBack Door Stay
Lower Stopper
Stopper Cushion
Back Door Outside
Handle Assembly
Back Door
Inside Handle
Inside Handle Bezel
Assist Grip Center Back
Door Garnish
Back Door GarnishLicense Plate LightBack Door Lock
Back Door WeatherstripRear Wiper
Motor Relay
Assist
Grip
Plug
17.5 (178, 13)
Back Door
Outside Handle
: Specified torqueN´m (kgf´cm, ft´lbf)
7.0 (71, 62 in.´lbf)
Back Door
Hinge
Back Door
Link Protector
Back Door Control
Back Door Hinge
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
17.5 (178, 13)
28 (286, 21)
28 (286, 21)
31 (316, 23)
31 (316, 23)
28 (286, 21)
7.0 (71, 62 in.´lbf)
28 (286, 21)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
13 (133, 10)
5.4 (55, 48 in.´lbf)13 (133, 10)
5.0 (51, 44 in.´lbf)
BO-20
- BODYUPPER BACK DOOR
2594 Author
: Date
:
2004 LAND CRUISER (RM1071U)
UPPER BACK DOOR
COMPONENTS

BO1JJ-04
H04847
ab
a - ab - b : 9 Clips
ab
H04848
: 10 Clips
H04849
- BODYUPPER BACK DOOR
BO-21
2595 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE ASSIST GRIP
(a) Using a screwdriver, remove the 2 assist grip plugs.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and assist grip.
2. REMOVE INSIDE HANDLE BEZEL
3. REMOVE CENTER BACK DOOR GARNISH
Using a screwdriver, remove the center back door garnish.
HINT:
Tape up the screwdriver tip before use.
4. REMOVE BACK DOOR GARNISH
Using a screwdriver, remove the back door garnish.
HINT:
Tape up the screwdriver tip before use.
5. REMOVE REAR WIPER ARM
(a) Open the cover.
(b) Remove the nut and rear wiper arm.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Remove the grommet.

H18908
H04851
: 30 Clips
H04852
H04853
H04854
BO-22
- BODYUPPER BACK DOOR
2596 Author
: Date
:
2004 LAND CRUISER (RM1071U)
6. REMOVE REAR WIPER MOTOR AND LINK AS-
SEMBLY
(a) Disconnect the connector.
(b) Remove the 2 bolts.
(c) Unfasten the 3 bolts and remove the rear wiper motor and
link assembly.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
7. REMOVE REAR WIPER MOTOR RELAY
Remove the bolt and rear wiper motor relay.
8. REMOVE BACK DOOR WEATHERSTRIP
Remove the back door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE BACK DOOR INSIDE HANDLE
(a) Remove the 2 bolts.
(b) Disconnect the back door lock locking rod and back door
lock inside opening link, then remove the back door inside
handle.
10. REMOVE BACK DOOR CONTROL
(a) Disconnect the links.
(b) Remove the 3 bolts.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(c) Disconnect the connector, then remove the back door
control.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding surface of the back door control.

H04855
H04856
- BODYUPPER BACK DOOR
BO-23
2597 Author
: Date
:
2004 LAND CRUISER (RM1071U)
11. REMOVE BACK DOOR OUTSIDE HANDLE AS-
SEMBLY
(a) Using a screwdriver, remove the back door outside han-
dle.
HINT:
Tape up the screwdriver tip before use.
(b) Remove the 3 bolts and back door outside handle assem-
bly.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
12. REMOVE LICENSE PLATE LIGHTS
13. REMOVE BACK DOOR LOCK
Remove the 4 bolts and back door lock.
Torque: 7.0 N´m (71 ft´lbf, 62 in.´lbf)
14. REMOVE BACK DOOR LINK PROTECTOR

BO1JL-01
- BODYUPPER BACK DOOR
BO-25
2599 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-21).

BO1K7-04
H18903
Roof Headlining
Double Visor
Holder Inner Rear
View Mirror Double Visor
Sun Visor Sun Visor
Front Pillar Garnish
Outside No. 2 Moulding
Outside Upper Moulding
Front Assist Grip
Front Pillar Garnish Front Door
Opening Trim
Front Door
Opening Trim Windshield Glass
Dam Dam
Outside No. 2
Moulding Wiper Arm
Cowl Top Ventilator Louver LH
Hood to Cowl Top SealStopper





: Specified torque
N´m (kgf´cm, ft´lbf)

Non-reusable partOutside Moulding
Front Assist Grip
Overhead Console Box
Wiper Arm Head Cap
Wiper Arm
Cowl Top Ventilator
Louver RH
Outside MouldingCap
Cap
Holder
Assist Grip
Assist Grip
20 (204, 15)
20 (204, 15)
- BODYWINDSHIELD
BO-51
2625 Author
: Date
:
2004 LAND CRUISER (RM1071U)
WINDSHIELD
COMPONENTS

BO4420
Body
Adhesive
BO4IV-01
BO5231
H05704
A B
H05705
A
BDam StopperA
A
- BODYWINDSHIELD
BO-55
2629 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag dampen with cleanser.
2. CLEAN REMOVED GLASS
(a) Remove the damaged stoppers and dams.
(b) Using a scraper, remove the adhesive sticking to the
glass.
(c) Clean the glass with cleanser.
NOTICE:

Do not touch the glass surface after cleaning it.

Be careful not to damage the glass.
3. INSTALL NEW STOPPERS
Install new stoppers onto the glass.
A: 9 mm (0.35 in.)
B: 25 mm (0.98 in.)
4. INSTALL NEW DAMS
Install new dams with adhesive tape as shown in the illustration.
A: 7 mm (0.28 in.)
B: 20 mm (0.79 in.)
NOTICE:
Do not touch the glass surface after cleaning it.