TOYOTA LAND CRUISER 1998 Factory Repair Manual

R05181
10 m (33 ft) or more
H04101
BO-148
- BODYSEAT BELT PRETENSIONER
2722 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(d) Activate the seat belt pretensioner.
(1) Connect the SST red clip to the battery positive (+)
terminal and black clip to the battery negative (-)
terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel.
(3) Press the SST activation switch and activate the
seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously as the LED
of the SST activation switch lights up.
(e) Dispose of the front seat outer belt (with seat belt preten-
sioner).
CAUTION:

The front seat outer belt is very hot when the seat belt
pretensioner is activated, so leave it alone for at least
30 minutes after activation.

Use gloves and safety glasses when handling a front
seat outer belt with activated seat belt pretensioner.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to a front seat outer belt with
activated seat belt pretensioner.
(1) Remove the disc wheel and SST.
(2) Place the front seat outer belt in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts disposal.

BO1LK-02
H07947
H04096
H04097
- BODYSEAT BELT PRETENSIONER
BO-143
2717 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. PRETENSIONER IS NOT ACTIVATED
(a) Perform a diagnostic system check (See page DI-692).
(b) Perform a visual check which includes the following items
with the front seat outer belt removed from the vehicle.

Check for cuts and cracks in, or marked discolor-
ation of the center pillar lower garnish.

Check for cuts and cracks in wire harness, and for
chipping in connectors.

Check for deformation of the center pillar.
CAUTION:
For removal and installation of the front seat outer belt, see
page BO-141 and BO-150.
Be sure to follow the correct procedure.
2. PRETENSIONER IS ACTIVATED
(a) Perform a diagnostic system check (See page DI-692).
(b) Perform a visual check which includes the following items
with the front seat outer belt removed from the vehicle.

Check for deformation of the center pillar.

Check for damage on the connector and wire har-
ness.

BO21H-03
H04102
A B
H05265
BO-150
- BODYSEAT BELT PRETENSIONER
2724 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
NOTICE:

Never use seat belt pretensioner from another ve-
hicle. When replacing parts, replace them with new
parts.

Make sure that the front seat outer belt is installed
with the specified torque.

If the front seat outer belt has been dropped, or there
are cracks, dents or other defects in the case or con-
nector, replace the front seat outer belt with a new
one.

When installing the front seat outer belt, take care that
the wiring does not interfere with other parts and is
not pinched between other parts.
1. INSTALL RETRACTOR OF FRONT SEAT OUTER BELT
(a) Install the retractor of front seat outer belt with the bolt.
Torque:
Upper bolt: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
(b) Connect the pretensioner connector in the order ºAº and
ºBº as shown in the illustration.
2. INSTALL FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
3. INSTALL FRONT SEAT OUTER BELT FLOOR AN-
CHOR
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
4. INSTALL CENTER PILLAR LOWER GARNISH
(a) Install the center pillar lower garnish.
(b) Install the center pillar garnish cover.
5. INSTALL REAR DOOR OPENING TRIM
6. INSTALL REAR DOOR SCUFF PLATE
7. INSTALL FRONT DOOR OPENING TRIM
8. INSTALL FRONT DOOR SCUFF PLATE

BO21G-03
H05264
Claw
H05265
: 4 Clips
- BODYSEAT BELT PRETENSIONER
BO-141
2715 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SEAT BELT PRETENSIONER
REMOVAL
NOTICE:

If the wiring connector of the seat belt pretensioner
is disconnected with the ignition switch at ON or ACC,
diagnostic trouble codes will be recorded.

Never use seat belt pretensioner from another ve-
hicle. When replacing seat belt pretensioner, replace
it with a new one.
1. REMOVE FRONT DOOR SCUFF PLATE
2. REMOVE FRONT DOOR OPENING TRIM
3. REMOVE REAR DOOR SCUFF PLATE
4. REMOVE REAR DOOR OPENING TRIM
5. REMOVE CENTER PILLAR LOWER GARNISH
(a) Using a screwdriver, remove the center pillar garnish cov-
er.
HINT:
Tape the screwdriver tip before use.
(b) Using a screwdriver, remove the center pillar lower gar-
nish as shown in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
7. REMOVE FRONT SEAT OUTER BELT FLOOR AN-
CHOR
8. REMOVE RETRACTOR OF FRONT SEAT OUTER
BELT
CAUTION:
Never disassemble the retractor of front seat outer belt.
NOTICE:
When removing the retractor of front seat outer belt, take
care not to pull the seat belt pretensioner wire harness.

H04094
A
B BO-142
- BODYSEAT BELT PRETENSIONER
2716 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(a) Disconnect the pretensioner connector in the order ºAº
and ºBº as shown in the illustration.
CAUTION:
When removing the seat belt pretensioner, work must be
started 90 seconds after the ignition switch is turned to the
ºLOCKº position and the negative (-) terminal cable is dis-
connected from the battery.
(b) Remove the bolt and retractor of front seat outer belt.

BO1LM-02
- BODYSEAT BELT PRETENSIONER
BO-149
2723 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
REPLACE REQUIREMENTS
In the following cases, replace the seat belt pretensioner.

If the seat belt pretensioner has been activated.

If the seat belt pretensioner has been found to be faulty in troubleshooting.

If the front seat outer belt has been found to be faulty during the check of items 1-(b) or 2-(b).

If the front seat outer belt has been dropped.
CAUTION:
For removal and installation of the seat belt pretensioner, see page BO-141 and BO-150.
Be sure to follow the correct procedure.

BO1KY-04
H18930
Center Pillar Garnish Adjustable Anchor
Front Door
Opening Trim
Center Pillar
Lower Garnish
Front Door Scuff PlateRear Door
Scuff Plate
Front Seat
Front Seat
Inner BeltRear Door
Opening Trim
: Specified torque
N´m (kgf´cm, ft´lbf)Front Seat Outer Belt
42 (430, 31)
5.0 (51, 44 in.´lbf)
42 (430, 31)
42 (430, 31)
42 (430, 31)
Front Seat Belt:
42 (430, 31)
42 (430, 31)
- BODYSEAT BELT
BO-137
2711 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SEAT BELT
COMPONENTS

H18931
Upper Roof Side
Inner Garnish
Quarter Trim Panel
Assist Grip
Roof Headlining
Rear Trim Rear Door Scuff Plate
Rear Mat Set Plate
Rear No. 2 Lap
Type Center with
Inner Belt
Rear No. 2 Seat
Inner Belt
Rear No. 1 Seat
Inner BeltRear No. 2 Seat
Outer Belt
Rear Seat Shoulder
Belt Cover Rear Seat Shoulder
Belt Guide
Rear No. 1 Seat Outer
Center BeltRear No. 1 Seat
Outer Belt
: Specified torqueN´m (kgf´cm, ft´lbf)Rear No. 1 Seat
Inner Belt
Adjustable Anchor
42 (430, 31)
42 (430, 31)
Rear Seat Belt:
42 (430, 31)
42 (430, 31)
42 (430, 31)
42 (430, 31)
42 (430, 31)
42 (430, 31)
42 (430, 31)
42 (430, 31)
42 (430, 31)
27 (275, 20)
CRS Tether Anchor
BracketCRS Tether Anchor
Bracket Cover
42 (430, 31)3.9 (40, 35 in.´lbf)
Assist Grip Plug
42 (430, 31)
BO-138
- BODYSEAT BELT
2712 Author
: Date
:
2004 LAND CRUISER (RM1071U)

BO1KZ-04
BO0632
BO0633
15°
45°
- BODYSEAT BELT
BO-139
2713 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill-bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. Except manual type:
RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and slam on the brakes.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly.
2. Driver 's seat belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
HINT:
Before removing the pretensioner connector, be sure to read
the precautionary notice in the RS section.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver's seat belt (ELR/ALR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
HINT:
Before removing the pretensioner connector, be sure to read
the precautionary notice in the RS section.
(c) Pull out the whole belt and measure the length of the
whole belt.
Then retract the belt slightly and pull it out again
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.

N10070
Full Belt Length Minus
200 mm (7.87 in.)
BO0633
15°
45°
BO5906
H05710
40° Rear No. 1 Seat
Outer Center
Seat Belt
Retractor
H05731
Rear No. 1 Seat
Outer Center
Seat Belt
BO-140
- BODYSEAT BELT
2714 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(e) Retract the whole belt, then pull out the belt until 200 mm
(7.87 in.)of the belt remaining in the retractor.
(f) Tilt the retractor slowly.
(g) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
4. Manual type:
TESTING
(a) Adjust the belt to the proper length.
(b) Apply a firm load to the belt.
(c) Make sure that the belt does not extend.
5. INSPECT REAR NO. 1 SEAT CENTER BELT
(a) After pulling out 300 mm (11.81 in.) of the seat belt, check
that the belt is locked when pulled out quickly.
(b) Check that the belt can be pulled out 300 mm (11.81 in.)
without being locked when the seat is reclined as shown
in the illustration.
(c) Check that the belt is locked when the belt is pulled out
by a certain amount under (a) condition.
(d) When folding down the seatback forward and extracting
the seat belt slowly, check that the belt is locked after a
certain length (approx. 500 mm (19.69 in.)) of the belt has
been extracted.