light TOYOTA RAV4 1996 Service Service Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1996, Model line: RAV4, Model: TOYOTA RAV4 1996Pages: 1632, PDF Size: 41.64 MB
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Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM.
2. Release shorting spring mechanism on connector C20 (center connector). See RELEASING
SHORTING SPRING under DIAGNOSIS & TESTING. Measure resistance between terminals D+
(Yellow/Black wire) and D- (Yellow wire) of spiral cable side of upper spiral connector. If resistance is
less than one megohm, go to step 5). If resistance is more than one megohm, go to next step.
3. Connect air bag sensor assembly connector C20 (center connector). Reconnect negative battery cable.
Wait at least 2 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear
DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK
position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds.
Retrieve codes. See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 13/B0100 is
displayed, replace air bag sensor assembly. If DTC 13 is not displayed, go to next step.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect upper spiral cable connector to driver-side air bag module. Reconnect negative battery cable.
Wait at least 2 seconds. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition
switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See CLEARING CODES
under
DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn
ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve codes. See RETRIEVING
CODES under DIAGNOSIS & TESTING. If DTC 13/B0100 is displayed, replace driver-side air bag
module. If DTC 13/B0100 is not displayed, the system is functioning properly at this time. Check for
intermittent fault. See AIR BAG WARNING LIGHT INTERMITTENT
.
5. Disconnect spiral cable lower spiral connector. Release shorting spring on spiral cable side of lower spiral
cable connector. See RELEASING SHORTING SPRING
under DIAGNOSIS & TESTING. Measure
resistance between terminals D+ (Yellow/Black wire) and D- (Yellow wire) of spiral cable side of upper
spiral cable connector. If resistance is less than one megohm, replace spiral cable. If resistance is more
than one megohm, go to next step.
6. Release shorting spring on air bag sensor assembly connector C20 (center connector). Measure resistance
between terminal D+ (Yellow/Black wire) and D- (Yellow wire) of air bag sensor assembly side of lower
spiral cable connector. If resistance less than one megohm, repair or replace harness or connector between
air bag sensor assembly and spiral cable. If resistance is more than one megohm, system is functioning
properly at this time. Check for intermittent fault. See AIR BAG WARNING LIGHT
INTERMITTENT .
DTC 14/B0101: OPEN IN DRIVER-SIDE AIR BAG MODULE SQUIB CIRCUIT
Description
The driver-side air bag squib circuit consists of the air bag sensor assembly, spiral cable and driver-side air bag
module. The squib causes driver-side air bag to deploy when all deployment conditions are satisfied.
Possible Causes
DTC 14/B0101 could be caused by a open in D+ (Yellow/Black wire) or D- (Yellow wire) in squib circuit,
squib malfunction, spiral cable malfunction or air bag sensor assembly malfunction.
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Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM.
2. Measure resistance between terminals D+ (Yellow/Black wire) and D- (Yellow wire) of spiral cable side
of upper spiral cable connector. If resistance is more than one ohm, go to step 5). If resistance is less than
one ohm, go to next step.
3. Connect air bag sensor assembly connector C20 (center connector). Connect jumper wire between
terminal D+ (Yellow/Black wire) and terminal D- (Yellow wire) of spiral cable side of upper spiral cable
connector. Connect negative battery cable. Wait at least 2 seconds. Turn ignition switch to ACC or ON
position. Wait at least 20 seconds. Clear DTCs. See CLEARING CODES
under DIAGNOSIS &
TESTING. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition switch to ACC
or ON position. Wait at least 20 seconds. Retrieve codes. See RETRIEVING CODES
under
DIAGNOSIS & TESTING. If DTC 14/B0101 is displayed, replace air bag sensor assembly. If DTC
14/B0101 is not displayed, go to next step.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect upper spiral cable connector to driver-side air bag module. Reconnect negative battery cable.
Wait at least 2 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear
DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK
position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds.
Retrieve codes. See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 14/B0101 is
displayed, replace driver-side air bag module. If DTC 14/B0101 is not displayed, the system is
functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING LIGHT
INTERMITTENT .
5. Disconnect lower spiral cable connector. Measure resistance between terminals D+ (Yellow/Black wire)
and D- (Yellow wire) of spiral cable side of upper spiral cable connector. If resistance is more than one
ohm, replace spiral cable. If resistance is more than one ohm, go to next step.
6. Measure resistance between terminal D+ (Yellow/Black wire) and D- (Yellow wire) of air bag sensor
assembly side of lower spiral cable connector. If resistance more than one ohm, repair or replace harness
or connector between air bag sensor assembly and spiral cable. If resistance is less than one ohm, system
is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING LIGHT
INTERMITTENT .
DTC 15/B1156 & B1157: RIGHT FRONT AIR BAG SENSOR MALFUNCTION
Description
The front air bag sensor circuit consists of the air bag sensor assembly and front air bag sensor.
Possible Causes
DTC 15/B1156 or B1157 could be caused by a front air bag sensor malfunction.
Diagnostic Procedure
NOTE: During testing, if DTCs other than DTC 14/B0101 are displayed, disregard them.
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1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM. Leave right front air bag sensor connected.
2. Measure resistance between air bag sensor assembly connector C20, terminals No. 9 (circuit SR+,
Black/White wire) and No. 20 (circuit SR-, Brown/White wire). See Fig. 16
. If resistance is 754-886
ohms, go to next step. If resistance is not 754-886 ohms, go to step 6).
3. Measure resistance between ground and air bag sensor assembly connector C20, terminal No. 9 (circuit
SR+, Black/White wire). If resistance is more than one megohm, go to next step. If resistance is less than
one megohm, go to step 9).
4. Connect negative battery cable. Wait 2 seconds. Measure voltage between ground and air bag sensor
assembly connector C20, terminal No. 9 (circuit SR+, Black/White wire). If voltage is less than one volt,
go to next step. If voltage is more than one volt, go to step 11).
5. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Connect air bag sensor assembly connector C20. Connect negative battery cable. Wait at least 20 seconds.
Turn ignition switch to ACC or ON position. Clear DTCs. See CLEARING CODES
under DIAGNOSIS
& TESTING. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition switch to
ACC or ON position. Wait at least 20 seconds. Retrieve codes. See RETRIEVING CODES
under
DIAGNOSIS & TESTING. If DTC 15/B1156 or B1157 is displayed, replace air bag sensor assembly. If
DTC 15/B1156 or B1157 is not displayed, system is functioning properly at this time. Check for
intermittent fault. See AIR BAG WARNING LIGHT INTERMITTENT
under DIAGNOSTIC TESTS.
6. Disconnect right front air bag sensor connector. See FRONT AIR BAG SENSOR under REMOVAL &
INSTALLATION . Measure resistance across sensor terminals. If resistance is 754-886 ohms, go to next
step. If resistance is not 754-886 ohms, replace right front air bag sensor.
7. Disconnect right front air bag sensor Yellow 2-pin sub-harness connector. Connector is located at right
kick panel. See Fig. 4
. Measure resistance between Black/White and Brown/White wires of air bag
sensor assembly side of right front air bag sensor harness connector. If resistance is more than one
megohm, go to next step. If resistance is less than one megohm, repair or replace front air bag sensor sub-
harness between sensor and kick panel.
8. Connect jumper wire between Black/White and Brown/White wires of front air bag sensor side of sub-
harness connector located at right kick panel. Measure resistance between Black/White and Brown/White
wires of air bag sensor assembly side of front air bag sensor harness connector. If resistance is more than
one ohm, repair or replace sub-wire harness between sensor and kick panel. If resistance is less than one
ohm, repair or replace wire harness or connector between air bag sensor assembly and sub-wire harness.
9. Disconnect right front air bag sensor connector. See FRONT AIR BAG SENSOR under REMOVAL &
INSTALLATION . Measure resistance between ground and air bag sensor assembly connector C20,
terminal No. 9 (circuit SR+, Black/White wire). Measure resistance between ground and air bag sensor
assembly connector C20, terminal No. 20 (circuit SR-, Brown/White wire). If resistance is less than one
megohm, go to next step. If resistance is more than one megohm, replace right front air bag sensor.
10. Disconnect right front air bag sensor Yellow 2-pin sub-harness connector. Connector is located at right
kick panel. See Fig. 4
. Measure resistance between ground and Black/White and Brown/White wires of
front air bag sensor side of sub-harness kick panel connector individually. If resistance is more than one
megohm, repair or replace harness or connector between air bag sensor assembly and sub-harness. If
resistance is less than one megohm, replace sub-harness between sensor and kick panel.
11. Disconnect right front air bag sensor connector. Measure voltage between ground and air bag sensor
assembly connector C20, terminal No. 9 (circuit SR+, Black/White wire). Measure voltage between
ground and air bag sensor assembly connector C20, terminal No. 20 (circuit SR-, Brown/White wire). If
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voltage is more than one volt, go to next step. If voltage is less than one volt, replace right front air bag
sensor.
12. Disconnect right front air bag sensor Yellow 2-pin sub-harness connector. Connector is located at right
kick panel. See Fig. 4
. Measure voltage between ground and Black/White and Brown/White wires of
front air bag sensor side of sub-harness kick panel connector individually. If voltage is more than one
volt, replace sub-harness between sensor and kick panel. If voltage is less than one volt, repair or replace
harness or connector between air bag sensor assembly and sub-harness.
DTC 16/B1158 & B1159: LEFT FRONT AIR BAG SENSOR MALFUNCTION
Description
The front air bag sensor circuit consists of the center air bag sensor assembly and front air bag sensor.
Possible Causes
DTC 16/B1158 or B1159 could be caused by a front air bag sensor malfunction.
Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM. Leave left front air bag sensor connected.
2. Measure resistance between air bag sensor assembly connector C20, terminals No. 15 (circuit SL+,
White/Red wire) and No. 26 (circuit SL-, Brown wire). See Fig. 16
. If resistance is 754-886 ohms, go to
next step. If resistance is not 754-886 ohms, go to step 6).
3. Measure resistance between ground and air bag sensor assembly connector C20, terminals No. 15 (circuit
SL+, White/Red wire). If resistance is more than one megohm, go to next step. If resistance is less than
one megohm, go to step 9).
4. Connect negative battery cable. Wait 2 seconds. Measure voltage between ground and air bag sensor
assembly connector C20, terminals No. 15 (circuit SL+, White/Red wire). If voltage is less than one volt,
go to next step. If voltage is more than one volt, go to step 11).
5. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Connect air bag sensor assembly connector C20. Connect negative battery cable. Wait at least 20 seconds.
Turn ignition switch to ACC or ON position. Clear DTCs. See CLEARING CODES
under DIAGNOSIS
& TESTING. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition switch to
ACC or ON position. Wait at least 20 seconds. Retrieve codes. See RETRIEVING CODES
under
DIAGNOSIS & TESTING. If DTC 16/B1158 or B1159 is displayed, replace air bag sensor assembly. If
DTC 16/B1158 or B1159 is not displayed, system is functioning properly at this time. Check for
intermittent fault. See AIR BAG WARNING LIGHT INTERMITTENT
under DIAGNOSTIC TESTS.
6. Disconnect left front air bag sensor connector. Measure resistance across sensor terminals. If resistance is
754-886 ohms, go to next step. If resistance is not 754-886 ohms, replace left front air bag sensor.
7. Disconnect left front air bag sensor Yellow 2-pin sub-harness connector. Connector is located at left kick
panel. See Fig. 4
. Measure resistance between White/Red and Brown wires of air bag sensor assembly
side of front air bag sensor harness connector. If resistance is more than one megohm, go to next step. If
resistance is less than one megohm, replace front air bag sensor sub-harness between sensor and kick
panel.
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connector C20, terminals No. 5 (circuit IG2, Black/Orange wire) and No. 6 (circuit ACC, Gray wire). See
Fig. 16
. If voltage is more than 16 volts, check battery and charging system operation. If voltage is less
than 16 volts, go to next step.
3. Clear DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK
position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds.
Repeat at least 5 times. Retrieve DTCs. See RETRIEVING CODES
under DIAGNOSIS & TESTING.
If DTC 31/B1100 is displayed, replace air bag sensor assembly. If DTC 31/B1100 is not displayed,
system is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING
LIGHT INTERMITTENT .
DTC 51/B0107: SHORT TO GROUND IN PASSENGER-SIDE AIR BAG SQUIB CIRCUIT
Description
The passenger-side air bag squib circuit consists of the air bag sensor assembly and passenger-side air bag
module. The squib circuit causes the passenger-side air bag to deploy when deployment conditions are satisfied.
Possible Causes
DTC 51/B0107 could be caused by a short to ground in Yellow/Red (circuit P+) and Yellow/Green (circuit P-)
wires in passenger-side air bag squib circuit, passenger-side air bag squib malfunction or air bag sensor
assembly malfunction.
Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM.
2. Measure resistance between ground and Yellow/Red wire (circuit P+) of air bag sensor assembly side of
passenger-side air bag squib harness connector. See WIRING DIAGRAMS
. If resistance is less than
one megohm, repair or replace harness or connector between passenger-side air bag module and air bag
sensor assembly. If resistance is more than one megohm, go to next step.
3. Reconnect air bag sensor assembly connector C20 (center connector) to air bag sensor assembly. Connect
jumper wire between Yellow/Red wire (circuit P+) and Yellow/Green wire (circuit P-) of air bag sensor
assembly side of passenger-side air bag squib harness connector. Connect negative battery cable. Wait at
least 2 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 51/B0107 is not displayed, go to
next step. If DTC 51/B0107 is displayed, replace air bag sensor assembly.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect passenger-side air bag module connector. Connect negative battery cable. Wait at least 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs. NOTE: During testing, if DTCs other than DTC 51/B0107 are displayed, disregard them.
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See RETRIEVING CODES under DIAGNOSIS & TESTING. If DTC 51/B0107 is not displayed,
system is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING
LIGHT INTERMITTENT . If DTC 51/B0107 is displayed, replace passenger-side air bag module.
DTC 52/B0108: SHORT TO BATTERY IN PASSENGER-SIDE AIR BAG SQUIB CIRCUIT
Description
The passenger-side air bag squib circuit consists of the air bag sensor assembly and passenger-side air bag
module. The squib circuit causes the passenger-side air bag to deploy when deployment conditions are satisfied.
Possible Causes
DTC 52/B0108 could be caused by a short to battery in Yellow/Red (circuit P+) and Yellow/Green (circuit P-)
wires in passenger-side air bag squib circuit, passenger-side air bag squib malfunction or air bag sensor
assembly malfunction.
Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM. Reconnect negative battery cable.
2. Turn ignition switch to ACC or ON position. Measure voltage between ground and Yellow/Red wire
(circuit P+) of air bag sensor assembly side of passenger-side air bag squib harness connector. See
WIRING DIAGRAMS
. If voltage is zero volt, go to next step. If voltage is not zero volt, repair or
replace harness or connector between passenger-side air bag module and air bag sensor assembly.
3. Disconnect negative battery cable. Wait at least 90 seconds. Reconnect air bag sensor assembly connector
C20 (center connector) to air bag sensor assembly. Connect jumper wire between Yellow/Red wire
(circuit P+) and Yellow/Green wire (circuit P-) of air bag sensor assembly side of passenger-side air bag
squib harness connector. Connect negative battery cable. Wait at least 2 seconds. Turn ignition switch to
ACC or ON position. Wait at least 20 seconds. Clear DTCs. See CLEARING CODES
under
DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn
ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs. See RETRIEVING
CODES under DIAGNOSIS & TESTING. If DTC 52/B0108 is not displayed, go to next step. If DTC
52/B0108 is displayed, replace air bag sensor assembly.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect passenger-side air bag module connector. Connect negative battery cable. Wait at least 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 52/B0108 is not displayed,
system is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING
LIGHT INTERMITTENT . If DTC 52/B0108 is displayed, replace passenger-side air bag module.
DTC 53/B0105: SHORT IN PASSENGER-SIDE AIR BAG SQUIB CIRCUIT NOTE: During testing, if DTCs other than DTC 52/B0108 are displayed, disregard them.
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Description
The passenger-side air bag squib circuit consists of the air bag sensor assembly and passenger-side air bag
module. The squib circuit causes the passenger-side air bag to deploy when deployment conditions are satisfied.
Possible Causes
DTC 53/B0105 could be caused by a short in Yellow/Red (circuit P+) and Yellow/Green (circuit P-) wires in
passenger-side air bag squib circuit, passenger-side air bag squib malfunction or air bag sensor assembly
malfunction.
Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM.
2. Release shorting spring on air bag sensor connector C20 (center connector). See RELEASING
SHORTING SPRING under DIAGNOSIS & TESTING. Measure resistance between Yellow/Red wire
(circuit P+) and Yellow/Green wire (circuit P-) of air bag sensor assembly side of passenger-side air bag
squib harness connector. See WIRING DIAGRAMS
. If resistance is more than one megohm, go to next
step. If resistance is less than one megohm, repair or replace harness or connector between passenger-side
air bag module and air bag sensor assembly.
3. Reconnect air bag sensor assembly connector C20 to air bag sensor assembly. Connect negative battery
cable. Wait at least 2 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds.
Clear DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK
position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds.
Retrieve DTCs. See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 53/B0105 is not
displayed, go to next step. If DTC 53/B0105 is displayed, replace air bag sensor assembly.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect passenger-side air bag module connector. Connect negative battery cable. Wait at least 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 53/B0105 is not displayed,
system is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING
LIGHT INTERMITTENT . If DTC 53/B0105 is displayed, replace passenger-side air bag module.
DTC 54/B0106: OPEN IN PASSENGER-SIDE AIR BAG SQUIB CIRCUIT
Description
The passenger-side air bag squib circuit consists of the air bag sensor assembly and passenger-side air bag
module. The squib circuit causes the passenger-side air bag to deploy when deployment conditions are satisfied.
Possible Causes
NOTE: During testing, if DTCs other than DTC 53/B0105 are displayed, disregard them.
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DTC 54/B0106 could be caused by an open in Yellow/Red (circuit P+) and Yellow/Green (circuit P-) wires in
passenger-side air bag squib circuit, passenger-side air bag squib malfunction or air bag sensor assembly
malfunction.
Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM.
2. Measure resistance between Yellow/Red wire (circuit P+) and Yellow/Green wire (circuit P-) of air bag
sensor assembly side of passenger-side air bag squib harness connector. See WIRING DIAGRAMS
. If
resistance is less than one ohm, go to next step. If resistance is more than one ohm, repair or replace
harness or connector between passenger-side air bag module and air bag sensor assembly.
3. Reconnect air bag sensor assembly connector C20 (center connector) to air bag sensor assembly. Connect
jumper wire between Yellow/Red wire (circuit P+) and Yellow/Green wire (circuit P-) of air bag sensor
assembly side of passenger-side air bag squib harness connector. Connect negative battery cable. Wait at
least 2 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 54/B0106 is not displayed, go to
next step. If DTC 54/B0106 is displayed, replace air bag sensor assembly.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect passenger-side air bag module connector. Connect negative battery cable. Wait at least 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 54/B0106 is not displayed,
system is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING
LIGHT INTERMITTENT . If DTC 54/B0106 is displayed, replace passenger-side air bag module.
DTC 61/B0132: SHORT TO GROUND IN PASSENGER-SIDE SEAT BELT PRETENSIONER SQUIB
CIRCUIT
Description
The passenger-side seat belt pretensioner squib circuit consists of the air bag sensor assembly and passenger-
side seat belt pretensioner. The squib circuit causes the passenger-side seat belt pretensioner to deploy when
deployment conditions are satisfied.
Possible Causes
DTC 61/B0132 could be caused by a short to ground in Yellow/Black (circuit PR+) and Yellow (circuit PR-)
wires in passenger-side seat belt pretensioner squib circuit, passenger-side seat belt pretensioner squib
malfunction or air bag sensor assembly malfunction. NOTE: During testing, if DTCs other than DTC 54/B0106 are displayed, disregard them.
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Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM.
2. Measure resistance between ground and Yellow/Black wire (circuit PR+) of air bag sensor assembly side
of passenger-side seat belt pretensioner squib harness connector. See WIRING DIAGRAMS
. If
resistance is less than one megohm, repair or replace harness or connector between seat belt pretensioner
and air bag sensor assembly. If resistance is more than one megohm, go to next step.
3. Reconnect air bag sensor assembly connector C21 to air bag sensor assembly. Connect jumper wire
between Yellow/Black wire (circuit PR+) and Yellow wire (circuit PR-) of air bag sensor assembly side
of passenger-side seat belt pretensioner squib harness connector. Connect negative battery cable. Wait at
least 2 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 61/B0132 is not displayed, go to
next step. If DTC 61/B0132 is displayed, replace air bag sensor assembly.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect passenger-side seat belt pretensioner connector. Connect negative battery cable. Wait at least 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 61/B0132 is not displayed,
system is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING
LIGHT INTERMITTENT . If DTC 61/B0132 is displayed, replace passenger-side seat belt
pretensioner.
DTC 62/B0133: SHORT TO BATTERY IN PASSENGER-SIDE SEAT BELT PRETENSIONER SQUIB
CIRCUIT
Description
The passenger-side seat belt pretensioner squib circuit consists of the air bag sensor assembly and passenger-
side seat belt pretensioner. The squib circuit causes the passenger-side seat belt pretensioner to deploy when
deployment conditions are satisfied.
Possible Causes
DTC 62/B0133 could be caused by a short to battery in Yellow/Black (circuit PR+) and Yellow (circuit PR-)
wires in passenger-side seat belt pretensioner squib circuit, passenger-side seat belt pretensioner squib
malfunction or air bag sensor assembly malfunction.
Diagnostic Procedure
NOTE: During testing, if DTCs other than DTC 61/B0132 are displayed, disregard them.
NOTE: During testing, if DTCs other than DTC 62/B0133 are displayed, disregard them.
1999 Toyota RAV4
AIR BAG RESTRAINT SYSTEM 1999 Toyota
Microsoft
Sunday, November 22, 2009 10:33:23 AMPage 40 © 2005 Mitchell Repair Information Company, LLC.
Page 104 of 1632

1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM. Reconnect negative battery cable.
2. Turn ignition switch to ON position. Measure voltage between ground and Yellow/Black wire (circuit
PR+) of air bag sensor assembly side of passenger-side seat belt pretensioner squib harness connector.
See WIRING DIAGRAMS
. If voltage is not zero volt, repair or replace harness or connector between
seat belt pretensioner and air bag sensor assembly. If voltage is zero volt, go to next step.
3. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect air bag sensor assembly connector C21 to air bag sensor assembly. Connect jumper wire
between Yellow/Black wire (circuit PR+) and Yellow wire (circuit PR-) of air bag sensor assembly side
of passenger-side seat belt pretensioner squib harness connector. Connect negative battery cable. Wait at
least 2 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 62/B0133 is not displayed, go to
next step. If DTC 62/B0133 is displayed, replace air bag sensor assembly.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Reconnect passenger-side seat belt pretensioner connector. Connect negative battery cable. Wait at least 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear DTCs. See
CLEARING CODES
under DIAGNOSIS & TESTING. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Retrieve DTCs.
See RETRIEVING CODES
under DIAGNOSIS & TESTING. If DTC 62/B0133 is not displayed,
system is functioning properly at this time. Check for intermittent fault. See AIR BAG WARNING
LIGHT INTERMITTENT . If DTC 62/B0133 is displayed, replace passenger-side seat belt
pretensioner.
DTC 63/B0130: SHORT IN PASSENGER-SIDE SEAT BELT PRETENSIONER SQUIB CIRCUIT
Description
The passenger-side seat belt pretensioner squib circuit consists of the air bag sensor assembly and passenger-
side seat belt pretensioner. The squib circuit causes the passenger-side seat belt pretensioner to deploy when
deployment conditions are satisfied.
Possible Causes
DTC 63/B0130 could be caused by a short between Yellow/Black (circuit PR+) and Yellow (circuit PR-) wires
in passenger-side seat belt pretensioner squib circuit, passenger-side seat belt pretensioner squib malfunction or
air bag sensor assembly malfunction.
Diagnostic Procedure
1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG
SYSTEM.
2. Release shortin
g spring on air bag sensor assembly connector C21 (right connector). See RELEASING
NOTE: During testing, if DTCs other than DTC 63/B0130 are displayed, disregard them.
1999 Toyota RAV4
AIR BAG RESTRAINT SYSTEM 1999 Toyota
Microsoft
Sunday, November 22, 2009 10:33:23 AMPage 41 © 2005 Mitchell Repair Information Company, LLC.