TOYOTA SEQUOIA 2001 Service Repair Manual

SA245±05
R13300
R13425
SST
R12863
SST
± SUSPENSION AND AXLEFRONT LOWER BALL JOINT
SA±87
3083 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT WHEEL
2. LOOSEN 4 LOWER BALL JOINT SET BOLTS
HINT:
Do not remove the bolts.
3. DISCONNECT TIE ROD END
(a) Remove the cotter pin and nut from the tie rod end.
(b) Using SST, disconnect the tie rod end from the lower ball
joint.
SST 09610±20012
4. REMOVE LOWER BALL JOINT
(a) Remove the cotter pin and nut from the lower ball joint.
(b) Using SST, disconnect the lower ball joint from the lower
suspension arm.
SST 09628±62011
(c) Remove the 4 lower ball joint set bolts.
(d) While lifting the upper suspension arm and steering
knuckle, remove the lower ball joint.
(e) Support the upper suspension arm and steering knuckle
securely.

SA246±04
R12777
SA±88
± SUSPENSION AND AXLEFRONT LOWER BALL JOINT
3084 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT LOWER BALL JOINT BOOT FOR DAMAGE
2. INSPECT LOWER BALL JOINT FOR ROTATION
CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times before installing the nut.
(b) Using a torque wrench, turn the nut continuously 1 turn
per 3 to 5 seconds and take the torque reading on the 5th
turn.
Turning torque:
1.0 ± 6.5 N´m (10 ± 66 kgf´cm, 9 ± 56 in.´lbf)

SA247±07
± SUSPENSION AND AXLEFRONT LOWER BALL JOINT
SA±89
3085 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL LOWER BALL JOINT
(a) While lifting the upper suspension arm and steering knuckle, install the lower ball joint.
(b) Temporarily install the 4 bolts to the lower ball joint.
(c) Install the set nut to hold the lower ball joint to the lower suspension arm and a new cotter pin.
Torque: 159 N´m (1,621 kgf´cm, 117 ft´lbf)
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
2. CONNECT TIE ROD END
Connect the tie rod end to the lower ball joint with the nut and a new cotter pin.
Torque: 91 N´m (930 kgf´cm, 67 ft´lbf)
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
3. TIGHTEN LOWER BALL JOINT SET 4 BOLTS
Torque: 65 N´m (663 kgf´cm, 48 ft´lbf)
4. INSTALL FRONT WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)
5. CHECK FRONT WHEEL ALIGNMENT (See page SA±4)
6. PERFORM ZERO POINT CALIBRATION OF STEERING ANGLE, MASTER CYLINDER PRES-
SURE, YAW RATE AND DECELERATION SENSORS (See page DI±897)

SA188±04
W01737
Stabilizer Bar
Retainer
N´m (kgf´cm, ft´lbf)Retainer
Stabilizer Bar Link
: Specified torqueStabilizer Bar
Bracket
Bushing

Non±reusable part

19 (190, 14)
37 (377, 27)
69 (700, 51)
69 (700, 51)

19 (190, 14)
Bushing
37 (377, 27)
SA±90
± SUSPENSION AND AXLEFRONT STABILIZER BAR
3086 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT STABILIZER BAR
COMPONENTS

SA24O±02
W01738
F07266
R12778
± SUSPENSION AND AXLEFRONT STABILIZER BAR
SA±91
3087 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. DISCONNECT STABILIZER BAR LINKS
Remove the 2 nuts and disconnect the stabilizer bar links from
the lower suspension arms.
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
2. REMOVE STABILIZER BAR
(a) Remove the 2 bolts, nuts and stabilizer bar with the cush-
ions and brackets.
(b) Remove the 2 brackets and cushions from the stabilizer
bar.
3. REMOVE STABILIZER BAR LINKS
(a) Hold the stabilizer bar link, and remove the nut.
(b) Remove the stabilizer bar link, 2 retainers and bushings
from the stabilizer bar.
(c) Use the same procedures described above to the other
side.

SA248±03
Z00340
SA±92
± SUSPENSION AND AXLEFRONT STABILIZER BAR
3088 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT STABILIZER BAR LINK BALL JOINT BOOT
FOR DAMAGE
2. INSPECT STABILIZER BAR LINK BALL JOINT FOR
ROTATION CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times before installing the nut.
(b) Using a torque wrench, turn the nut continuously 1 turn
per 2 ± 4 seconds and take the torque reading on the 5th
turn.
Turning torque:
0.05 ± 2.0 N´m (0.5 ± 20 kgf´cm, 0.4 ± 17 in.´lbf)

SA249±03
F07266
Cutout
± SUSPENSION AND AXLEFRONT STABILIZER BAR
SA±93
3089 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL STABILIZER BAR LINKS
(a) Install the 2 bushings, retainers and stabilizer bar link to
the stabilizer bar.
(b) Hold the stabilizer bar link, and install a new nut.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
(c) Use the same procedures described above to the other
side.
2. INSTALL STABILIZER BAR
(a) Install the 2 bushings with their cutout facing to the rear-
ward of the stabilizer bar.
(b) Install the stabilizer bar and 2 brackets with the nuts and
bolts.
Torque: 37 N´m (377 kgf´cm, 27 ft´lbf)
3. CONNECT STABILIZER BAR LINKS TO LOWER SUS-
PENSION ARM
Torque: 69 N´m (700 kgf´cm, 51 ft´lbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the nut.

SA17R±04
F14272
122 (1,244, 90)

Oil Seal

O±ring
Parking Brake Assembly
Disc Brake Caliper

Bearing Retainer

Speed Sensor Rotor

Snap Ring

Bearing Retainer

Spring Washer
Backing PlateSerration Bolt

Hub Bolt
Oil Deflector

GasketAxle Shaft
N´m (kgf´cm, ft´lbf): Specified torque

Non±reusable partx6
105 (1,070, 77)
15.5 (158, 11)
Clip
Parking Brake Cable

Hub Bolt
8.0 (82, 71 in.´lbf)

Bearing Assembly SA±94
± SUSPENSION AND AXLEREAR AXLE SHAFT
3090 Author: Date:
2005 SEQUOIA (RM1146U)
REAR AXLE SHAFT
COMPONENTS

SA17S±04
F14273
SST
F14274
F14275
± SUSPENSION AND AXLEREAR AXLE SHAFT
SA±95
3091 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)
2. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line and remove the clip.
SST 09023±00101
Torque: 15.5 N´m (158 kgf´cm, 11 ft´lbf)
3. REMOVE BRAKE CALIPER AND DISC
Remove the 2 bolts, brake caliper and disc.
Torque: 105 N´m (1,070 kgf´cm, 77 ft´lbf)
4. CHECK BEARING BACKLASH AND AXLE SHAFT
DEVIATION
(a) Using a dial indicator, check the backlash in the bearing
shaft direction.
Maximum: 0.6 mm (0.024 in.)
If the backlash exceeds the maximum, replace the bearing.
(b) Using a dial indicator, check the deviation at the surface
of the axle shaft outside the hub bolt.
Maximum: 0.1 mm (0.0040 in.)
If the deviation exceeds the maximum, replace the axle shaft.
5. REMOVE PARKING BRAKE ASSEMBLY
(a) Remove the parking brake assembly (See page
BR±43).
(b) Remove the 2 bolts and pull out the parking brake cable
from the backing plate.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(c) Use the same procedures described above to the other
side.

F14276
SA±96
± SUSPENSION AND AXLEREAR AXLE SHAFT
3092 Author: Date:
2005 SEQUOIA (RM1146U)
6. REMOVE AXLE SHAFT ASSEMBLY
(a) Remove the 4 nuts.
Torque: 122 N´m (1,244 kgf´cm, 90 ft´lbf)
(b) Pull out the axle shaft assembly.
NOTICE:
Be careful not to damage the oil seal.
(c) Remove the O±ring from the axle housing.