TOYOTA SEQUOIA 2001 Service Repair Manual

SA24A±02
F14277
F14278
F14279
F05103
SST
F14280
± SUSPENSION AND AXLEREAR AXLE SHAFT
SA±97
3093 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE BEARING RETAINER (DIFFERENTIAL SIDE)
AND SPEED SENSOR ROTOR
(a) Attach the 4 nuts to the serration bolts and remove the
serration bolts from the backing plate using a hammer.
NOTICE:
Do not reuse the nuts previously removed from the vehicle.
(b) Grind the retainer and sensor rotor surfaces using a grind-
er, then pry them out with a chisel and hammer.
2. REMOVE SNAP RING FROM AXLE SHAFT
Using a snap ring expander, remove the snap ring.
3. REMOVE REAR AXLE SHAFT FROM BACKING
PLATE AND BEARING ASSEMBLY
(a) Attach the washers and nut to the serration bolts, then
torque the nuts to install the serration bolts to the backing
plate.
(b) Remove the 4 nuts from the serration bolts.
(c) Position SST on the backing plate with the 4 nuts.
SST 09521±25011, 09521±25021
(d) Using a press, remove the rear axle shaft, spring washer
and bearing retainer from the backing plate.
(e) Remove the SST.
SST 09521±25011, 09521±25021
4. REMOVE OIL DEFLECTOR AND GASKET
Using a brass bar and hammer, remove the 6 hub bolts, oil de-
flector and gasket.

F14282
SA±98
± SUSPENSION AND AXLEREAR AXLE SHAFT
3094 Author: Date:
2005 SEQUOIA (RM1146U)
5. REMOVE BEARING ASSEMBLY
Attach the 4 nuts to the serration bolts and remove the serration
bolts from the backing plate using a hammer.
NOTICE:
Do not reuse the nuts previously removed from the vehicle.

SA17U±04
R12254
± SUSPENSION AND AXLEREAR AXLE SHAFT
SA±99
3095 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
INSPECT AXLE SHAFT
Using a dial indicator, measure the runout of the shaft and
flange.
Maximum shaft runout: 2.0 mm (0.079 in.)
Maximum flange runout: 0.1 mm (0.0040 in.)
If the rear axle shaft or flange are damaged or worn, or if runout
is greater than the maximum, replace the rear axle shaft.

SA17V±06
F14283
SST
F05106
SST
SA±100
± SUSPENSION AND AXLEREAR AXLE SHAFT
3096 Author: Date:
2005 SEQUOIA (RM1146U)
REPLACEMENT
REPLACE OIL SEAL (INNER SIDE)
(a) Using SST, remove the oil seal.
SST 09308±00010
(b) Using SST and a hammer, install a new oil seal.
SST 09950±60020 (09951±00730),
09950±70010 (09951±07150)
(c) Apply MP grease to the oil seal lip.

SA24B±02
F14284
Socket Wrench
F14286
F14287
SST
SST
F14288
SST
SST
± SUSPENSION AND AXLEREAR AXLE SHAFT
SA±101
3097 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
1. INSTALL BEARING ASSEMBLY
Position the backing plate on the bearing assembly and using
a press and 2 socket wrenches, install the serration bolts.
2. INSTALL OIL DEFLECTOR AND GASKET
Position a new gasket and oil deflector on the axle shaft and
install a washer and nut to a new hub bolt, as shown in the il-
lustration, and install the hub bolt by torquing the nut.
3. INSTALL REAR AXLE SHAFT TO BACKING PLATE
(a) Install the backing plate, spring washer and bearing re-
tainer on the rear axle shaft.
(b) Using SST and a press, install the rear axle shaft into the
backing plate.
SST 09631±12090, 09950±60020 (09951±01030)
4. INSTALL SNAP RING TO AXLE SHAFT
Using a snap ring expander, install a new snap ring.
5. INSTALL SPEED SENSOR ROTOR AND BEARING RE-
TAINER (DIFFERENTIAL SIDE)
Using SST and a press, install a new speed sensor rotor and
bearing retainer.
SST 09631±12090, 09950±60020 (09951±01030)
Standard length: 132.8 ± 1.0 mm (5.228 ± 0.039 in.)

SA17X±07
SA±102
± SUSPENSION AND AXLEREAR AXLE SHAFT
3098 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
Installation is in the reverse order of removal (See page SA±95).
HINT:
After installation, fill the brake reservoir with brake fluid, bleed the brake system (See page BR±4), check
for leaks and check the speed sensor signal (See page DI±899).

SA24C±02
F14274
F14290
Nut
Washer
± SUSPENSION AND AXLEREAR WHEEL HUB BOLT
SA±103
3099 Author: Date:
2005 SEQUOIA (RM1146U)
REAR WHEEL HUB BOLT
REPLACEMENT
1. REMOVE REAR WHEEL
2. REMOVE BRAKE CALIPER AND DISC
(a) Remove the 2 bolts, brake caliper and disc.
(b) Support the brake caliper securely.
3. REMOVE HUB BOLT (See page SA±97)
4. INSTALL HUB BOLT
Install a washer and nut to a new hub bolt, as shown in the il-
lustration. Install the hub bolt by torquing the nut, while holding
the axle shaft using a brass bar or an equivalent.
5. INSTALL DISC AND BRAKE CALIPER
Install the disc and brake caliper with the 2 bolts.
Torque: 105 N´m (1,070 kgf´cm, 77 ft´lbf)
6. INSTALL REAR WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)

SA15K±09
F14321

Oil Seal
Front Bearing

Bearing Spacer
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable partCompanion Flange
Rear Propeller ShaftWasher


74 (750, 54)
Drive Pinion
2WD:
10 (102, 7.4)
74 (750, 54)

See page SA±119
Stud BoltCompanion
Flange
See page SA±119
SA±104
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
3100 Author: Date:
2005 SEQUOIA (RM1146U)
REAR DIFFERENTIAL FRONT OIL SEAL
COMPONENTS

SA24D±04
F14486
40 mm
(1.57 in.)
F14485
SST
F14484
SST
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
SA±105
3101 Author: Date:
2005 SEQUOIA (RM1146U)
REPLACEMENT
1. DRAIN DIFFERENTIAL OIL
2. DISCONNECT REAR PROPELLER SHAFT
2WD: See page PR±3
4WD: See page PR±7
3. REMOVE COMPANION FLANGE
(a) 2WD:
Remove the companion flange nut.
(1) Using a chisel and hammer, loosen the staked part
of the nut.
(2) Install the 3 stud bolts so that the heads come out
40 mm (1.57 in.).
(3) Set the SST and install the 3 nuts to the companion
flange.
SST 09213±58013
(4) Install the other SST to the set SST to hold the com-
panion flange, and remove the nut.
SST 09330±00021
(5) Remove the 3 nuts, SST and stud bolts from the
companion flange.

SA2349
SST
R13357
SST
R13358
SST SST
R13359
SST SA±106
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
3102 Author: Date:
2005 SEQUOIA (RM1146U)
(b) 4WD:
(1) Using a chisel and hammer, loosen the staked part
of the nut.
(2) Using SST to hold the flange, remove the nut.
SST 09330±00021
(c) Using SST, remove the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03050)
4. REMOVE OIL SEAL
Using SST, remove the oil seal.
SST 09308±10010
5. REMOVE FRONT BEARING
Using SST, remove the front bearing from the drive pinion.
SST 09556±22010
6. REMOVE BEARING SPACER
(a) Remove the 2 washers.
(b) Remove the bearing spacer.
7. INSTALL NEW BEARING SPACER
(a) Install a new bearing spacer.
(b) Install the 2 washers.
8. INSTALL FRONT BEARING
(a) Place the front bearing.