TOYOTA SEQUOIA 2001 Service Repair Manual

± DIAGNOSTICSENGINE
DI±409
603 Author: Date:
2005 SEQUOIA (RM1146U)
NG Replace or replace harness or connector.
OK
Replace ECM (See page SF±80).

DI±410
± DIAGNOSTICSENGINE
604 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P2401 Evaporative Emission System Leak Detec-
tion Pump Control Circuit Low
DTC P2402 Evaporative Emission System Leak Detec-
tion Pump Control Circuit High
DTC SUMMARY
DTCsMonitoring ItemsMalfunction Detection ConditionsTrouble AreasDetection
TimingsDetection
Logic
P2401Vacuum pump stuck OFF
Vacuum pump creates negative pressure
through 0.02 inch orifice, and EVAP system
pressure measured to determine leak pres-
sure standard. 0.02 inch leak pressure
standard is measured at the start and at the
end of the leak check.
If system pressure higher than ±1.06 kPa
(±7.93 mmHg)*, or lower than ±4.85 kPa
(±36.38 mmHg)*, ECM determines that
vacuum pump stuck OFF.

Pump module

Connector/Wire harness
(Pump module ± ECM)

ECMWhile
ignition
switch
OFF
2 trip
P2402Vacuum pump stuck ON
Vacuum pump creates negative pressure
through 0.02 inch orifice, and EVAP system
pressure measured to determine leak pres-
sure standard.
If system pressure higher than ±1.06 kPa
(±7.93 mmHg)*, or lower than ±4.85 kPa
(±36.38 mmHg)*, ECM determines that
vacuum pump stuck ON.

Pump module

Connector/Wire harness
(Pump module ± ECM)

ECMWhile
ignition
switch
OFF
2 trip
*: The threshold values vary according to the atmospheric pressure measured in operation A. The values
described in the table above are based on an atmospheric pressure of 100 kPa (750.1 mmHg).
HINT:
The vacuum pump is built into the pump module.
CIRCUIT DESCRIPTION
The circuit description can be found in the EVAP (Evaporative Emission) Inspection Procedure (see page
DI±460).
DIDFV±01

A23480
Fuel Tank Canister
Vacuum Pump: OFF Pressure Sensor 0.02 Inch Orifice
Pump Module
Operation A: Atmospheric Pressure Measurement
Vent Valve: OFF (vent)
Operation D: Purge VSV monitor Operation B: 0.02 Inch Leak Pressure Measurement
Negative
Pressure Atmospheric
Pressure
Operation C: EVAP Leak Check
Air Filter
Purge VSV: OFFOFF (vent)
ON
OFF
OFF
ON
ON (closed)ON
ON
ON (closed)
± DIAGNOSTICSENGINE
DI±411
605 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) 5 hours after the ignition switch is turned off,
the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch is
turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
±ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.±
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and them ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.±
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.

A23664
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak Pressure
sec NegativeONON
Sequence
TimeA
10
sec60
Within 15 minutesON
First 0.02 inch
BCD
OK Malfunction
ON: Open
OFF: Closed
OFF: Vent ON: Closed
10
Standard
sec60
E
sec
EVAP Pressure when Vacuum Pump Stuck OFF: DI±412
± DIAGNOSTICSENGINE
606 Author: Date:
2005 SEQUOIA (RM1146U)
(a) P2401: Vacuum pump stuck OFF
In operation B, the vacuum pump creates negative pressure (a vacuum) through the 0.02 inch orifice. The
EVAP (Evaporative Emission) system pressure is then measured by the ECM, using the pressure sensor,
to determine the 0.02 inch leak pressure standard. If the pressure is higher than ±1.06 kPa (±7.95 mmHg)*,
or lower than ±4.85 kPa (±36.38 mmHg)*, the ECM interprets this as the vacuum pump being stuck OFF
(not operating). The ECM illuminates the MIL and sets the DTC (2 trip detection logic).
*: The thresholds vary according to the atmospheric pressure measured in operation A. The values de-
scribed above are based on an atmospheric pressure of 100 kPa (750.1 mmHg): absolute pressure.

A23663
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak Pressure
sec NegativeONON
Sequence
TimeA
10
sec60
Within 15 minutesON
First 0.02 inch
BCD
OK
Malfunction
ON: Open
OFF: Closed
OFF: VentON: Closed
10
Standard
sec60
E
sec
EVAP Pressure when Vacuum Pump Stuck ON:
± DIAGNOSTICSENGINE
DI±413
607 Author: Date:
2005 SEQUOIA (RM1146U)
(b) P2402: Vacuum pump stuck ON
In operation B, the vacuum pump creates negative pressure (a vacuum) through the 0.02 inch orifice. The
EVAP (Evaporative Emission) system pressure is then measured by the ECM, using the pressure sensor,
to determine the 0.02 inch leak pressure standard. If the pressure is higher than ±1.06 kPa (±7.95 mmHg)*,
or lower than ±4.85 kPa (±36.38 mmHg)*, the ECM interprets this as the vacuum pump being stuck ON (re-
maining ON all the time). The ECM illuminates the MIL and sets the DTC (2 trip detection logic).
*: The thresholds vary according to the atmospheric pressure measured in operation A. The values de-
scribed above are based on an atmospheric pressure of 100 kPa (750.1 mmHg): absolute pressure.
HINT:
The detection logic of DTCs P2401 and P2402 is the same because in both cases the 0.02 inch leak pressure
standard measured in operation B is compared to the atmospheric pressure registered in operation A. The
ECM calculates the difference between these pressures by deducting [the 0.02 inch leak pressure standard]
from [the stored atmospheric pressure], and uses this to monitor the EVAP system pressure change.
MONITOR STRATEGY
RltdDTCP2401Vacuum pump stuck OFFRelated DTCsP2402Vacuum pump stuck ON
Required sensors/componentsPump module
Frequency of operationOnce per driving cycles
DurationWithin 2 min.
MIL operation2 driving cycles
Sequence of operationNone

DI±414
± DIAGNOSTICSENGINE
608 Author: Date:
2005 SEQUOIA (RM1146U)
TYPICAL ENABLING CONDITIONS
ItSpecificationItemMinimumMaximum
The monitor will run whenever these
DTCs are not presentSee page DI±18
Following values are when atmospheric is
760 mmHg (100 kPa)±
EVAP key±off monitor runs when all of the
following conditions met:±
Atmospheric pressure525 to 825 mmHg (70 to 110 kPa)
Battery voltage10.5 V±
Vehicle speed±4 km/h (2.5 mph)
Ignition switchOFF
Engine conditionNot running
Time after engine stopped5 hours
FTP sensor malfunction (P0450, P0452,
P0453)Not detected
Purge VSVNot operated by scan tool
Vent valveNot operated by scan tool
Leak detection pumpNot operated by scan tool
Both of the following conditions are met
before IG switch OFFCondition 1 and 2
1. Duration that vehicle is driven5 min.±
2. Purge flowExecuted
ECT4.4 to 35°C (40 to 95°F)
IAT4.4 to 35°C (40 to 95°F)
Example of re±start time±
First time7 hours
Second time9 hours and 30 min.
Key±off monitor sequence1 to 8
1. Atmospheric pressure±
Next sequence is run if following condition
set±
Atmospheric pressure change for 10 sec.±2.25 mmHg (0.3 kPa) for 1 sec.
2. First reference pressure±
Next sequence is run if all of following
conditions setCondition 1, 2 and 3
1. FTP when 4 sec. after reference pres-
sure measurement±±7.5 mmHg (±1 kPa)
2. Reference pressure±36.38 to ±7.93 mmHg (±4.85 to ±1.057 kPa)
3. Reference pressureSaturated
3. Vent valve stuck closed check±
Next sequence is run if following condition
set±
FTP change for 10 sec. after vent valve
ON (closed)2.25 mmHg (0.3 kPa)±

± DIAGNOSTICSENGINE
DI±415
609 Author: Date:
2005 SEQUOIA (RM1146U) 4. Vacuum introduction and leak
±
Next sequence is run if both of following
conditions setCondition 1 and 2
1. Vacuum introduction time±15 min.
2. FTPFTP was saturated
5. Purge VSV stuck closed check±
Next sequence is run if following condition
set±
FTP change for 10 sec. after purge VSV
ON (open)2.25 mmHg (0.3 kPa)±
6. Second reference pressure measure-
ment±
Next sequence is run if all of following
conditions setCondition 1, 2, 3 and 4
1. FTP when 4 sec. after reference pres-
sure measurement±±7.5 mmHg (±1 kPa)
2. Reference pressure±36.38 to ±7.93 mmHg (±4.85 to ±1.057 kPa)
3. Reference pressureSaturated
4. Reference pressure difference between
first and second±5.25 mmHg (0.7 kPa)
7. Leak check±
Next sequence is run if following condition
set±
FTP when vacuum introduction was com-
plete±Second reference pressure
8. Atmospheric pressure±
Monitor is complete if following±
Atmospheric pressure difference between
sequence 1 and 8±2.25 mmHg (0.3 kPa)
TYPICAL MALFUNCTION THRESHOLDS
Detection CriteriaThreshold
Following values are when atmospheric pressure is 760
mmHg (100 kPa)±
One of the following conditions setCondition 1, 2, 3, 4 or 5
1. FTP when 4 sec. after reference pressure measurement
began±7.5 mmHg (±1 kPa) or more
2. Reference pressure±36.38 mmHg (±4.85 kPa) or less
3. Reference pressure±7.93 mmHg (±1.057 kPa) or more
4. Reference pressureNot saturated
5. Reference pressure difference between first and secondMore than 5.25 mmHg (0.7 kPa)
MONITOR RESULT (MODE 06 DATA)
Refer to page DI±26 for detailed information on Monitor Result.
INSPECTION PROCEDURE
Refer to the EVAP Inspection Procedure (see page DI±460).

DI±416
± DIAGNOSTICSENGINE
610 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P2419 Evaporate Emission System Switching
Valve Control Circuit Low
DTC P2420 Evaporate Emission System Switching
Valve Control Circuit High
DTC SUMMARY
DTCsMonitoring ItemsMalfunction Detection ConditionsTrouble AreasDetection
TimingsDetection
Logic
P2419Vent valve stuck closed
Vacuum pump creates negative pressure
through 0.02 inch orifice and EVAP system
pressure measured to determine leak pres-
sure standard.
If system pressure higher than ±1.06 kPa
(±7.95 mmHg)* 4 seconds after vacuum
pump turned ON, ECM determines that
vent valve stuck closed.

Pump module

Connector/Wire harness
(Pump module ± ECM)

ECMWhile
ignition
switch
OFF
2 trip
P2420Vent valve stuck open (vent)
Vacuum pump creates negative pressure
through 0.02 inch orifice and EVAP system
pressure measured to determine leak pres-
sure standard. 0.02 inch leak pressure
standard is measured at the start and at the
end of the leak check.
If system pressure does not increase by
more than 0.3 kPa (2.25 mmHg) within 10
seconds when vent valve turned ON, ECM
determines that vent valve stuck close.

Pump module

Connector/Wire harness
(Pump module ± ECM)

ECMWhile
ignition
switch
OFF
2 trip
*: The threshold value varies according to the atmospheric pressure measured in operation A. The value
described above is based on an atmospheric pressure of 100 kPa (750.1 mmHg): absolute pressure.
HINT:
The vent valve is built into the pump module.
CIRCUIT DESCRIPTION
The circuit description can be found in the EVAP (Evaporative Emission) Inspection Procedure (see page
DI±460).
DIDFW±01

A23480
Fuel Tank Canister
Vacuum Pump: OFF Pressure Sensor 0.02 Inch Orifice
Pump Module
Operation A: Atmospheric Pressure Measurement
Vent Valve: OFF (vent)
Operation D: Purge VSV monitor Operation B: 0.02 Inch Leak Pressure Measurement
Negative
Pressure Atmospheric
Pressure
Operation C: EVAP Leak Check
Air Filter
Purge VSV: OFFOFF (vent)
ON
OFF
OFF
ON
ON (closed)ON
ON
ON (closed)
± DIAGNOSTICSENGINE
DI±417
611 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) 5 hours after the ignition switch is turned off,
the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch is
turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
±ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.±
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and them ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.±
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.

A23665
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak Pressure
sec NegativeONON
Sequence
TimeA
10
sec60
Within 15 minutes
sec ON
First 0.02 inch
BCD
EVAP Pressure when Vent Valve Stuck ON (closed):
OK Malfunction
ON: Open
OFF: Closed
OFF: Vent ON: Closed
10
Standard
sec60
E
sec4
DI±418
± DIAGNOSTICSENGINE
612 Author: Date:
2005 SEQUOIA (RM1146U)
(a) P2419: Vent valve stuck closed
In operation B, the vacuum pump creates negative pressure (a vacuum) through the 0.02 inch orifice. The
EVAP (Evaporative Emission) system pressure is then measured by the ECM, using the pressure sensor,
to determine the 0.02 inch leak pressure standard. If the pressure exceeds ±1.06 kPa (±7.95 mmHg)* 4 se-
conds after the vacuum pump is turned ON, the ECM interprets this as the vent valve being stuck closed.
The ECM illuminates the MIL and sets the DTC (2 trip detection logic).
*: The threshold varies according to the atmospheric pressure measured in operation A. The value described
above is based on an atmospheric pressure of 100 kPa (750.1 mmHg): absolute pressure.