TOYOTA SEQUOIA 2001 Service Repair Manual

A23475
Pressure GaugePressure Sensor
± DIAGNOSTICSENGINE
DI±439
633 Author: Date:
2005 SEQUOIA (RM1146U)
12 Check air pump operation.
PREPARATION:
(a) Connect the pressure gauge to the air switching valve as
shown in the illustration.
(b) Connect the hand±held tester to the DLC3.
(c) Turn the ignition switch ON and turn the tester ON.
CHECK:
(a) When the air pump is operated using the hand±held tes-
ter, measure the secondary air injection system pressure.
(b) Select the following menu items: DIAGNOSIS/EN-
HANCED OBD II/ACTIVE TEST/AIR INJ CHECK/MANU-
AL OPERATION/OPERATION 3
HINT:
OPERATION 2: AP:ON, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
NOTICE:
This test only allows technicians to operate the AI system
for 5 seconds. Furthermore, the test can be performed 4
times a trip. If the test is repeated, intervals of at least 30
seconds are required between tests.
While the AI system operation using the hand±held tester
is prohibited, the tester displays the prohibition (WAIT or
ERROR). If the ERROR (AI STATUS NG) is displayed on the
tester, stop the engine for 10 minutes and then try again..
OK:
Standard:
25 to 30 kPa or more
NG Replace air pump.
OK

DI±440
± DIAGNOSTICSENGINE
634 Author: Date:
2005 SEQUOIA (RM1146U)
13 Check whether DTC output recurs.
PREPARATION:
(a) Start the engine and warm it up.
(b) Turn the ignition switch OFF.
(c) Connect a hand±held tester to the DLC3.
(d) Turn the ignition switch to ON and turn the tester ON.
(e) Clear the DTCs (see page DI±43).
(f) Start the engine.
CHECK:
(a) Perform SYSTEM CHECK to operate the air injection system.
Select the following menu items: DIAGNOSIS/ENHANCED OBD II/SYSTEM CHECK/AIR INJ
CHECK/AUTOMATIC OPERATION
(b) After operating secondary air injection system, confirm the pending codes of the secondary air injec-
tion system by selecting the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO /
PENDING CODES.
(c) Read DTC and check no DTC.
OK:
DTC P2444 or P2445 for the secondary air injection system is not output.
NG Check for intermittent problems
(See page DI±11).
OK
END

B17443
Wire Harness Side:
Air Injection Driver Connector
A40
B17438
Wire Harness Side:
Air Pump Connector
A43
± DIAGNOSTICSENGINE
DI±441
635 Author: Date:
2005 SEQUOIA (RM1146U)
14 Check for open and short in harness and connector between air injection driver
and air pump.
PREPARATION:
(a) Remove the intake manifold (see page EM±36).
(b) Disconnect the A40 air injection driver connector.
(c) Disconnect the A43 air pump connector.
CHECK:
Measure the resistance between the wire harness side connec-
tors.
OK:
Standard:
Tester ConnectionSpecified Condition
VP (A40±2) ± A43±2Below 1 W
VP (A40±2) or A43±2 ±
Body ground10 kW or higher
NG Repair or replace harness or connector.
OK
Replace air injection driver.

A23667
Soak Timer Circuit
Ignition Switch
IGSW
Power
ECM
EFI MAIN
MREL+B
15 ASource IC
Soak Timer ICMain Relay
Control IC
Battery DI±442
± DIAGNOSTICSENGINE
636 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P2610 ECM/PCM Internal Engine OFF Timer Perfor-
mance
DTC SUMMARY
DTCMonitoring ItemsMalfunction Detection ConditionsTrouble AreasDetection
TimingsDetection
Logic
P2610Soak timer (built into ECM)ECM internal malfunctionECMEngine
running2 trip
CIRCUIT DESCRIPTION
To ensure the accuracy of the EVAP (Evaporative Emission) monitor values, the soak timer, which is built
into the ECM, measures 5 hours (
15 minutes) from when the ignition switch is turned OFF, before the moni-
tor is run. This allows the fuel to cool down, which stabilizes the Fuel Tank Pressure (FTP). When 5 hours
have elapsed, the ECM turns on.
MONITOR DESCRIPTION
5 hours after the ignition switch is turned OFF, the soak timer activates the ECM to begin the EVAP system
monitor. While the engine is running, the ECM monitors the synchronization of the soak timer and the CPU
clock. If these two are not synchronized, the ECM interprets this as a malfunction, illuminates the MIL and
sets the DTC (2 trip detection logic).
MONITOR STRATEGY
Related DTCsP2610Soak timer (built into ECM)
Required sensors/componentsECM
Frequency of operationOnce per driving cycle
Duration10 min.
MIL operation2 driving cycles
Sequence of operationNone
DIDFX±01

± DIAGNOSTICSENGINE
DI±443
637 Author: Date:
2005 SEQUOIA (RM1146U)
TYPICAL ENABLING CONDITIONS
ItSpecificationItemMinimumMaximum
The monitor will run whenever these
DTCs are not presentSee page DI±18
Battery voltage8 V±
Ignition switchON
StarterOFF
EngineRunning
TYPICAL MALFUNCTION THRESHOLDS
Detection CriteriaThreshold
Soak time measurement when ECM CPU clock counts 10
min.Less than 7 min., or more than 13 min.
INSPECTION PROCEDURE
HINT:

DTC P2610 is set if an internal ECM problem is detected. Diagnostic procedures are not required. ECM
replacement is required.

Read freeze frame data using a hand±held tester. Freeze frame data record the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle
was moving or stationary, if the engine was warmed up or not, if the air±fuel ratio was lean or rich, and
other data, from the time the malfunction occurred.
1 Replace ECM (See page SF±80).
NEXT
Check whether DTC output recurs.
(a) Connect a hand±held tester to the DLC3.
(b) Turn the ignition switch to ON.
(c) Clear DTCs (see page DI±43).
(d) Start the engine and wait for 10 minutes or more.
(e) On the tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / PEND-
ING CODES.
(f) If no pending DTC is displayed, the repair has been successfully completed.

DI±444
± DIAGNOSTICSENGINE
638 Author: Date:
2005 SEQUOIA (RM1146U)
DTC U0001 High Speed Can Communication Circuit
CIRCUIT DESCRIPTION
The engine control unit and the transmission control unit are located inside the ECM. The engine control unit
intercommunicates with the transmission control ECU with the Controller Area Network (CAN).
If there is a problem in this intercommunication, the ECM sets a DTC.
DTC No.DTC Detection ConditionTrouble Area
U0001
The following conditions are met for 2 seconds (1 trip detection
logic):
(a) Ignition switch ON
(b) Battery voltage is 10 V or more
(c) No intercommunication between engine control ECU and
transmission control ECU
ECM
INSPECTION PROCEDURE
Replace ECM (See page SF±80)
DID8J±01

± DIAGNOSTICSENGINE
DI±445
639 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P043E Evaporate Emission System Reference Ori-
fice Clog Up
DTC P043F Evaporate Emission System Reference Ori-
fice High Flow
DTC SUMMARY
DTCsMonitoring ItemsMalfunction Detection ConditionsTrouble AreasDetection
TimingsDetection
Logic
P043E0.02 inch orifice clogged
Vacuum pump creates negative pressure
through 0.02 inch orifice, and EVAP system
pressure is measured to determine leak
pressure standard. 0.02 inch leak pressure
standard is measured at the start and at the
end of the leak check.
If system pressure lower than ±4.85 kPa
(±36.38 mmHg)*, ECM determines that
0.02 inch orifice has clogging malfunction.

Pump module

Connector/Wire harness
(Pump module ± ECM)

ECM

Leakage from EVAP sys-
tem
While
ignition
switch is
OFF
2 trip
P043F0.02 inch orifice high±flow
Vacuum pump creates negative pressure
through 0.02 inch orifice, and EVAP system
pressure is measured to determine leak
pressure standard. 0.02 inch leak pressure
standard is measured at the start and at the
end of the leak check.
If system pressure higher than ±1.06 kPa
(±7.95 mmHg)*, ECM determines that 0.02
inch orifice has high±flow malfunction.

Pump module

Connector/Wire harness
(Pump module ± ECM)

ECM

Leakage from EVAP sys-
tem
While
ignition
switch is
OFF
2 trip
*: The threshold values vary according to the atmospheric pressure measured at EVAP monitor beginning.
The values described in the table above are based on an atmospheric pressure of 100 kPa (750.1 mmHg)
(absolute pressure).
HINT:
The 0.02 inch orifice is located inside the pump module.
CIRCUIT DESCRIPTION
The circuit description can be found in the EVAP (Evaporative Emission) Inspection Procedure (see page
DI±460).
DID8I±01

A23480
Fuel Tank Canister
Vacuum Pump: OFF Pressure Sensor 0.02 Inch Orifice
Pump Module
Operation A: Atmospheric Pressure Measurement
Vent Valve: OFF (vent)
Operation D: Purge VSV monitor Operation B: 0.02 Inch Leak Pressure Measurement
Negative
Pressure Atmospheric
Pressure
Operation C: EVAP Leak Check
Air Filter
Purge VSV: OFFOFF (vent)
ON
OFF
OFF
ON
ON (closed)ON
ON
ON (closed)
DI±446
± DIAGNOSTICSENGINE
640 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) after 5 hours after the ignition switch is turned
off, the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch
is turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
±ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.±
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and then ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.±
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.

A23481
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak Pressure
sec NegativeONON
Sequence
TimeA
10
sec60
Within 15 minutes
sec ON
First 0.02 inch
BCD
EVAP Pressure when 0.02 Inch Orifice Clogged:
OK
Malfunction
ON: Open
OFF: Closed
OFF: Vent ON: Closed
10
Standard
sec60
E
± DIAGNOSTICSENGINE
DI±447
641 Author: Date:
2005 SEQUOIA (RM1146U)
(a) P043E: 0.02 inch orifice clogged
In operation B, the vacuum pump creates negative pressure (vacuum) through the 0.02 inch orifice. The
EVAP system pressure is then measured by the ECM, using the pressure sensor, to determine the 0.02 inch
leak pressure standard. If the pressure is lower than ±4.85 kPa (±36.38 mmHg)*, the ECM interprets this
as a clog malfunction in the 0.02 inch orifice, and stops the EVAP (Evaporative Emission) system monitor.
The ECM then illuminates the MIL and sets the DTC (2 trip detection logic).
*: The threshold varies according to the atmospheric pressure measured in operation A. The value described
above is based on an atmospheric pressure of 100 kPa (750.1 mmHg): absolute pressure.

A23482
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak Pressure
sec NegativeONON
Sequence
TimeA
10
sec60
Within 15 minutes
sec ON
First 0.02 inch
BCD
OK Malfunction
ON: Open
OFF: Closed
OFF: Vent ON: Closed
10
Standard
sec60
E
EVAP Pressure when 0.02 Inch Orifice High±flow malfunction: DI±448
± DIAGNOSTICSENGINE
642 Author: Date:
2005 SEQUOIA (RM1146U)
(b) P043F: 0.02 inch orifice high±flow
In operation B, the vacuum pump creates negative pressure (vacuum) through the 0.02 inch orifice. The
EVAP system pressure is then measured by the ECM using the pressure sensor to determine the 0.02 inch
leak pressure standard. If the pressure is higher than ±1.06 kPa (±7.95 mmHg)*, the ECM interprets this as
a high±flow malfunction in the 0.02 inch orifice, and stops the EVAP system monitor. The ECM then illumi-
nates the MIL and sets the DTC (2 trip detection logic).
*: The threshold varies according to the atmospheric pressure measured in operation A. The value described
above is based on a atmospheric pressure of 100 kPa (750.1 mmHg): absolute pressure.
MONITOR STRATEGY
RltdDTCP043E0.02 inch orifice clog (built±in pump module)Related DTCsP043F0.02 inch orifice high±flow (built±in pump module)
Required sensors/componentsPump module
Frequency of operationOnce per driving cycle
DurationWithin 2 min. (varies with amount of fuel in tank)
MIL operation2 driving cycle
Sequence of operationNone