TOYOTA SEQUOIA 2001 Service Repair Manual

± DIAGNOSTICSENGINE
DI±459
653 Author: Date:
2005 SEQUOIA (RM1146U)
8 Check whether DTC output recurs (DTC P2A00 or P2A03)
CHECK:
(a) On the hand±held tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC
INFO / PENDING CODES.
(b) Read DTCs.
RESULT:
Display (DTC Output)Proceed To
P2A00 or P2A03A
No outputB
A Check air±fuel ratio extremely lean or rich
(See page DI±165).
B
END

0.02 inch orifice clogged
Pressure sensor low outputP043E
P043FP0441 P0451 P0452 P0453 P0455 P0456 P2419P2401
P2402
0.02 inch orifice high±flow
Pressure sensor stuck
Pressure sensor noise
Gross leak
Small leak
Vacuum pump stuck OFF
Vacuum pump stuck ON
Vent valve stuck closed
Vent valve stuck open (vent) Purge VSV stuck open
Purge VSV stuck closed
Pressure sensor high output
DTCs
Malfunctioning AreasP2420 P0450
DI±460
± DIAGNOSTICSENGINE
654 Author: Date:
2005 SEQUOIA (RM1146U)
EVAP (Evaporative Emission) Inspection Procedure
DTCS RELATING TO EVAP SYSTEM
DTCsMonitoring ItemsSee Page
P043E0.02 inch orifice clogged (built into pump module)DI±445
P043F0.02 inch orifice high±flow (built into pump module)DI±445
P0441

Purge VSV (Vacuum Switching Valve) stuck closed

Purge VSV stuck open

Purge flow
DI±257
P0450Pressure sensor (built into pump module) voltage abnormal fluctuationDI±264
P0451
Pressure sensor (built into pump module) noising

Pressure sensor stuck (built into pump module)DI±264
P0452Pressure sensor (built into pump module) voltage lowDI±264
P0453Pressure sensor (built into pump module) voltage highDI±264
P0455EVAP gross leakDI±273
P0456EVAP small leakDI±273
P2401Vacuum pump stuck OFF (built into pump module)DI±410
P2402Vacuum pump stuck ON (built into pump module)DI±410
P2419Vent valve stuck closed (built into pump module)DI±416
P2420Vent valve stuck open (vent) (built into pump module)DI±416
P2610Soak timer (built into ECM)DI±442
If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below.
NOTICE:
If the 0.02 inch reference pressure difference between the first and second checks is greater than
the specification, the DTCs corresponding to the reference pressure (P043E, P043F, P0441, P0455,
P0456, P2401, P2420) will be all stored.
DIDFZ±01

A23474
Purge VSV
(Vacuum Switching Valve)
EVAP Hose
(To Throttle Body)
EVAP Hose
(From Canister) Location of EVAP (Evaporative Emission) system:Vent ValveCanister
Pressure Sensor
Vacuum Pump
Purge Line
Fuel Tank
Air Inlet Port Breeding
PipeFuel Tank Cap Refueling ValvePump Module
Air Filter
A23668
EVAP System Circuit:
Intake Manifold
Purge VSV
Cut±Off Valve Roll±Over Valve
CanisterAir Filterfuel tank cap
Service Port
Air Cleaner
Restrictor (0.08 inch)
Refueling Valve Throttle Valve
ECM
Soak Timer
Pump Module
Fuel Tank
± DIAGNOSTICSENGINE
DI±461
655 Author: Date:
2005 SEQUOIA (RM1146U)
CIRCUIT DESCRIPTION
While the engine is running, if a predetermined condition (closed±loop, etc.) is met, the purge VSV is opened
by the ECM and stored fuel vapors in the canister are purged to the intake manifold. The ECM changes the
duty cycle ratio of the purge VSV to control purge flow volume.
The purge flow volume is also determined by the intake manifold pressure.
Atmospheric pressure is allowed
into the canister through the vent valve to ensure that the purge flow is maintained when the negative pres-
sure (vacuum) is applied to the canister.
The following two monitors run to confirm appropriate EVAP system operation.

A23669
EVAP Purge Flow:
Canister Purge VSV
(ON)
Vacuum Pump (OFF)Air Filter Fuel Tank fuel tank cap
To Intake Manifold
Pump Module
Pressure Sensor0.02 Inch Orifice
Vent Valve (OFF)
ECM
Soak Timer
Refueling Valve
To Atmosphere
DI±462
± DIAGNOSTICSENGINE
656 Author: Date:
2005 SEQUOIA (RM1146U)
Key±off monitor
This monitor checks for EVAP (Evaporative Emission) system leaks and pump module malfunctions. The
monitor starts 5 hours*
after the ignition switch is turned OFF. More than 5 hours are required to allow enough
time for the fuel to cool down to stabilize the Fuel Tank Pressure (FTP), thus making the EVAP system moni-
tor more accurate.
The electric vacuum pump creates negative pressure (vacuum) in the EVAP system and the pressure is
measured. Finally, the ECM monitors for leaks from the EVAP system, and malfunctions in both the pump
module and purge VSV, based on the EVAP pressure.
HINT:
*:If the engine coolant temperature is not below 35C 5 hours after the ignition switch is turned off, the moni-
tor check starts 2 hours later. If it is still not below 35C 7 hours after the ignition switch is turned off, the
monitor check starts 2.5 hours later.
Purge flow monitor
The purge flow monitor consists of the two monitors. The 1st monitor is always conducted every time and
the 2nd monitor is activated if necessary.

The 1st monitor
While the engine is running and the purge VSV (Vacuum Switching Valve) is ON (open), the ECM
monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not
created, the ECM begins the 2nd monitor.

The 2nd monitor
The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation
in the pressure is less than 0.5 kpa (3.75 mmHg), the ECM interprets this as the purge VSV being
stuck closed, and illuminates the MIL and sets DTC P0441 (2 trip detection logic).
Atmospheric pressure check:
In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before
and after conduction of the purge flow monitor, is measured by the ECM.

± DIAGNOSTICSENGINE
DI±463
657 Author: Date:
2005 SEQUOIA (RM1146U)Components
Operations
CanisterContains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank.
Cut±off valveLocated in fuel tank. Valve floats and closes when fuel tank is 100 % full.
Purge VSV (Vacuum
Switching Valve)Opens or closes line between canister and intake manifold. ECM uses purge VSV to control EVAP purge flow. In order
to discharge EVAP absorbed by canister to intake manifold, ECM opens purge VSV. EVAP discharge volume to intake
manifold controlled by purge VSV duty cycle ratio (current±carrying time). (Open: ON, Close: OFF)
Refueling valve
Controls EVAP pressure from fuel tank to canister. Valve consists of diaphragm, spring and restrictor (diameter: 0.08
inch). When fuel vapor and pressure inside fuel tank increase, valve opens. While EVAP purged, valve closes and re-
strictor prevents large amount of vacuum from affecting pressure in fuel tank. Valve opened while refueling. When valve
open, adding fuel into fuel tank possible.
Roll±over valveLocated in fuel tank. Valve closes by its own weight when vehicle overturns to prevent fuel from spilling out.
Service portUsed for connecting vacuum gauge for inspecting EVAP system.
Soak timerBuilt into ECM. To ensure accurate EVAP monitor, measures 5 hours* after ignition switch turned to OFF. This allows
fuel to cool down, stabilizing Fuel Tank Pressure (FTP). When approx. 5 hours
* elapsed, ECM activates.
Pump moduleConsists of (a) to (d) below. Pump module cannot be disassembled.
(a) Vent valve
Vents and closes EVAP system. When ECM turns valve ON, EVAP system closed. When, ECM turns valve OFF, EVAP
system vented. Negative pressure (vacuum) created in EVAP system to check for EVAP leaks by closing purge VSV,
turning on vent valve (closed) and operating vacuum pump (refer to fig. 1).
(b) Pressure sensorIndicates pressure as voltages. ECM supplies regulated 5 V to pressure sensor, and uses feedback from sensor to
monitor EVAP system pressure (refer to fig 2).
(c) Vacuum pumpCreates negative pressure (vacuum) in EVAP system for leak check.
(d) 0.02 inch orificeHas opening with 0.02 inch diameter. Vacuum produced through orifice by closing purge VSV, turning off vent valve and
operating vacuum pump, to monitor 0.02 inch leak pressure. 0.02 inch leak pressure indicates small leak of EVAP.
HINT:
*:If the engine coolant temperature is not below 35C after 5 hours after the ignition switch is turned off, the
monitor check starts 2 hours later. If it is still not below 35C 7 hours after the ignition switch is turned off,
the monitor check starts 2.5 hours later.

A23494
Pump Module (fig. 1):
Condition: Purge FlowCondition: Leak Check
From Refueling Valve
To Air Filter
(Atmosphere)
Vacuum Pump: OFFVent Valve: OFF
(vent)
Pressure Sensor 0.02 Inch Orifice
Canister
: Airflow
Vacuum Pump: ON
Vent Valve: ON
(closed)
A23495
Pressure Sensor Specification (fig. 2)
Output Voltage
Usable Range
4.900 V
4.150 V
1.425 V
0.450 V
Malfunction Area
Pressure
60
kPa11 0
kPa
Malfunction Area
Standard atmospheric pressure is 101.3 kPaHINT:
A23496
Soak Timer Circuit (fig. 3)
Ignition Switch
IGSW
Power
ECM
EFI MAIN
MREL+B
15 ASource IC
Soak Timer IC Main Relay
Control IC
Battery DI±464
± DIAGNOSTICSENGINE
658 Author: Date:
2005 SEQUOIA (RM1146U)

A23565
L5
Pump Module
Pressure Sensor
Vacuum Pump
Vent Valve
Engine Room R/B
BatteryJ/C
V4
Purge
VSVVC
PPMP
E2
MPMP
VPMP
PRG
MREL
EFI Relay
F10
FL Block
54
BBEFI No.1
2D1
53EFI No.2
2A 2 4
1
8
9 3
2
G±R AA J/C J2
G±RG±R
G±R G±R
IA44J/C J16
BBBJ/C
IG422
G±RW±G
E8 34
B±W
E68
B±WIA4
14
2H6
21 2F1
W±B
J/C J5 AJ48
J49 FLG±R BB12
G±R
G±R
BN15 P±L
BN1BN1 BN1 BN1 BN1
P±L 6
BB18
P±L P±L
J49
J48 B
H
E456
V±G
J48K
J49E
V±G
BB17
V±G V±G4 G±W3
G±W
BB24
G±W
IJ33
G±W
IG46
G±W
E8 2822
E4 E4 R±G
IJ34
R±G
BB22
R±G 2
R±GG±B1
G±B
BB23
G±B
IJ314
G±B
IG47
G±B
E823
BN1 8 W±B
W±B
BI
EDECM
± DIAGNOSTICSENGINE
DI±465
659 Author: Date:
2005 SEQUOIA (RM1146U)
WIRING DIAGRAM

0.02 inch orifice clogged
Pressure sensor voltage lowP043E
P043FP0441 P0451 P0452 P0453 P0455 P0456 P2419P2401
P2402
0.02 inch orifice high±flow
Pressure sensor stuck
Pressure sensor noising
Gross leak
Small leak
Vacuum pump stuck OFF
Vacuum pump stuck ON
Vent valve stuck ON (closed)
Vent valve stuck OFF (vent) Purge VSV stuck open
Purge VSV stuck closed
Pressure sensor voltage high
DTCs
Malfunctioning AreasP2420P0450
DI±466
± DIAGNOSTICSENGINE
660 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
NOTICE:
A hand±held tester is required to conduct the following diagnostic troubleshooting procedure.
HINT:

Using hand±held tester monitor results enables the EVAP (Evaporative Emission) system to be con-
firmed.

Read freeze frame data using a hand±held tester Freeze frame data record the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle
was moving or stationary, if the engine was warmed up or not, if the air±fuel ratio was lean or rich, and
other data, from the time the malfunction occurred.
1 Confirm DTC.
(a) Turn the ignition switch to OFF and wait for 10 seconds.
(b) Turn the ignition switch to ON.
(c) Turn the ignition switch to OFF and wait for 10 seconds.
(d) Connect a hand±held tester to the DLC3.
(e) Turn the ignition switch to ON and turn the tester ON.
(f) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
(g) Confirm DTCs and freeze frame data.
If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below.
NOTICE:
If the 0.02 inch reference pressure difference between the first and second checks is greater than
the specification, the DTCs corresponding to the reference pressure (P043E, P043F, P0441, P0455,
P0456, P2401, P2420) will be all stored.
NEXT

± DIAGNOSTICSENGINE
DI±467
661 Author: Date:
2005 SEQUOIA (RM1146U)
2 Perform EVAP system check.
NOTICE:

In the EVAP SYSTEM CHECK (AUTO OPERATION), the series of 5 EVAP SYSTEM CHECK steps
is performed automatically. It takes a maximum of approximately 18 minutes.

Do not perform the EVAP SYSTEM CHECK when the fuel tank is more than 90% full because
the cut±off valve may be closed and making the leak check of the fuel tank unavailable.

Do not run the engine in this step.

When the temperature of the fuel is 35C (95F) or more, a large amount of vapor forms and any
check results become inaccurate. When performing the EVAP SYSTEM CHECK, keep the tem-
perature below 35C
(95F).
(a) Clear DTCs (see page DI±43).
(b) On the hand±held tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / SYS-
TEM CHECK / EVAP SYS CHECK / AUTO OPERATION.
(c) After the EVAP SYSTEM CHECK is completed, check for pending DTCs by selecting the following
menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / PENDING CODES.
HINT:
If no pending DTC is displayed, perform the Monitor Confirmation after this repair is completed. After this
confirmation, check for pending DTCs. If no DTC is displayed, the EVAP system is normal.
NEXT

A23497
Purge VSV
Vent Valve
Vacuum Pump
EVAP Pressure
Positive
Leak PressureON: Open
NegativeONON
Steps
(Reference)60 Within 15 minutes 10 60ON
First 0.02 inch
2/5 3/5 4/55/5
OFF: Closed
OFF: Vent ON: Closed
EVAP SYSTEM CHECK
sec sec sec
Normal Pressure
10
sec
1/5
Gross Leak
No Leak Small Leak
TimeLeak Pressure
Second 0.02 inch
StandardStandard x 0.2
DI±468
± DIAGNOSTICSENGINE
662 Author: Date:
2005 SEQUOIA (RM1146U)
3 Perform EVAP system manual operation check.
NOTICE:

In the EVAP SYSTEM CHECK (MANUAL OPERATION), the series of 5 EVAP SYSTEM CHECK
steps is performed manually.

Do not perform the EVAP SYSTEM CHECK when the fuel tank is more than 90% full because
the cut±off valve may be closed and making the leak check of the fuel tank unavailable.

Do not run the engine in this step.

When the temperature of the fuel is 35C (95F) or more, a large amount of vapor forms and any
check results become inaccurate. When performing the EVAP SYSTEM CHECK, keep the tem-
perature below 35C
(95F).
(a) Clear DTCs (see page DI±43).
(b) On the hand±held tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / SYS-
TEM CHECK / EVAP SYS CHECK / MANUAL OPERATION.
NEXT