brake TOYOTA SIENNA 2007 Service User Guide

AH–6AXLE – FRONT AXLE HUB
AH
REMOVAL
HINT:
Replace the RH side using the same procedures as for the
LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE HUB LH NUT (See page DS-
5)
3. SEPARATE SPEED SENSOR FRONT LH (See page
DS-5)
4. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc
brake caliper assembly LH from the steering
knuckle LH.
NOTICE:
Use a string or other device to keep the brake
caliper from hanging down.
5. REMOVE FRONT DISC
6. SEPARATE TIE ROD END SUB-ASSEMBLY LH (See
page DS-6)
7. SEPARATE FRONT SUSPENSION ARM SUB-
ASSEMBLY LOWER NO.1 LH (See page DS-6)
8. REMOVE FRONT AXLE ASSEMBLY LH
(a) Using a plastic hammer, separate the front drive
shaft assembly LH from the front axle hub sub-
assembly LH.
NOTICE:
Be careful not to damage the boot and ABS
speed sensor rotor.
(b) Remove the 2 bolts, nuts and steering knuckle LH
with the front axle nub sub-assembly LH.
C067088
D027403
C083023

AXLE – FRONT AXLE HUBAH–7
AH
DISASSEMBLY
1. REMOVE LOWER BALL JOINT ASSEMBLY FRONT
LH
(a) Remove the cotter pin and nut.
(b) Using SST(s), remove the lower ball joint assembly
front LH.
SST 09628-62011
2. REMOVE FRONT WHEEL BEARING DUST
DEFLECTOR NO.1 LH
(a) Using a screwdriver, remove the bearing dust
deflector NO. 1 LH.
3. REMOVE FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, remove the front axle hub LH
hole snap ring.
4. REMOVE FRONT AXLE ASSEMBLY LH
(a) Using SST(s), remove the front axle hub sub-
assembly LH.
SST 09520-00031
(b) Using SST(s) and a press, remove the bearing inner
race (outside) from the front axle hub sub-assembly
LH.
SST 09950-00020, 09950-60010 (09951-00430),
09950-70010 (09951-07100)
5. REMOVE DISC BRAKE DUST COVER FRONT LH
(a) Using a torx wrench (T30), remove the 4 bolts and
disc brake dust cover front LH.
HINT:
Torx is a registered trademark of Textron Inc.
F040153E02
F040154
F045465
F040156E05
F002261E03

AH–8AXLE – FRONT AXLE HUB
AH
6. REMOVE FRONT AXLE HUB LH BEARING
(a) Place the bearing inner race (outside) on the front
axle hub LH bearing.
(b) Using SST(s) and a press, press the front axle hub
LH bearing until it contacts the SST(s).
SST 09527-17011, 09950-60010 (09951-00600),
09950-70010 (09951-07100)
(c) Using a spanner to make the steering knuckle LH
horizontal, fix it to the V block, as shown in the
illustration.
NOTICE:
Be sure the steering knuckle is horizontally
positioned.
(d) Using SST(s) and a press, remove the front axle
hub LH bearing.
SST 09950-60010 (09951-00600), 09950-70010
(09951-07100)
REASSEMBLY
1. INSTALL FRONT AXLE HUB LH BEARING
(a) Using SST(s) and a press, install a new front axle
hub LH bearing to the steering knuckle LH.
SST 09950-60020 (09951-00810), 09950-70010
(09951-07100)
2. INSTALL DISC BRAKE DUST COVER FRONT LH
(a) Place the disc brake dust cover front LH and using a
torx wrench (T30), torque the 4 bolts.
Torque: 8.3 N*m (85 kgf*cm, 74 in.*lbf)
HINT:
Torx is a registered trademark of Textron Inc.
3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH
(a) Using SST(s), and a press, install the front axle hub
sub-assembly LH.
SST 09608-32010, 09950-60020 (09951-00810),
09950-70010 (09951-07100)
F040230E05
F011547E03
F040231E07
F040157E02

AH–10AXLE – FRONT AXLE HUB
AH
5. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
LH
(a) Install the front disc brake caliper assembly LH with
the 2 bolts to the steering knuckle LH.
Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
6. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
7. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc
brake caliper assembly LH from the steering
knuckle LH.
NOTICE:
Use a string or other device to keep the brake
caliper from hanging down.
8. REMOVE FRONT DISC
9. INSPECT BEARING BACKLASH (See page AH-5)
10. INSPECT AXLE HUB DEVIATION (See page AH-5)
11. INSTALL FRONT DISC
12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
LH
(a) Install the front disc brake caliper assembly LH with
the 2 bolts to the steering knuckle LH.
Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
13. INSTALL SPEED SENSOR FRONT LH (See page DS-
18)
14. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
(b) Using a chisel and hammer, stake the axle hub LH
nut.
15. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
16. INSPECT FRONT WHEEL ALIGNMENT
(a) Inspect front wheel alignment (See page SP-4).
17. CHECK ABS SPEED SENSOR SIGNAL
(a) ABS WITH EBD SYSTEM (See page BC-3).
(b) ABS WITH EBD & BA & TRAC & VSC SYSTEM
(See page BC-72).
C067088
C067088
C068609

BC–4BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
TEST MODE PROCEDURE
1. SPEED SENSOR SIGNAL CHECK (WHEN USING SST
CHECK WIRE):
HINT:
• If the ignition switch is turned from the ON to the ACC
or LOCK position during Test Mode, the DTCs of the
signal check function will be erased.
(a) Turn the ignition switch off.
(b) Check that the steering wheel is in the straight-
ahead position and move the shift lever to the P
position (Automatic Transmission) or apply the
parking brake (Manual Transmission).
(c) Using SST, connect terminals TS and CG of the
DLC3.
SST 09843-18040
(d) Turn the ignition switch to the ON position.
(e) Check that the ABS warning light is blinking in the
Test Mode.
HINT:
If the ABS warning light does not blink, inspect the
TS and CG terminal circuit and the ABS warning
light circuit.
(f) Start the engine.
(g) Using SST, perform the speed sensor signal check
in Test Mode.
SST 09843-18040
(h) Drive the vehicle straight forward.
(i) Accelerate the vehicle to a speed of 28 mph (45 km/
h) or higher for several seconds and check that the
ABS warning light goes off.
HINT:
The signal check may not be completed if the
vehicle has its wheels spun.
(j) Stop the vehicle.
NOTICE:
• The speed sensor signal check may not be
completed if the steering wheel is turned or
the wheels are spun during the check.
G022987E07
BR03904E13
Trouble Area See procedure
TS and CG terminal circuitBC-64
ABS warning light circuitBC-47 or BC-50

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–5
BC
• After the ABS warning light goes off and if
vehicle speed exceeds 50 mph (80 km/h), the
signal check code will be stored again.
Decelerate or stop the vehicle before the
speed reaches 50 mph (80 km/h).
• If the signal check has not been completed,
the ABS warning light blinks while driving
and the ABS system does not operate.
HINT:
When the signal check has been completed, the
ABS warning light goes off while driving and blinks
in the Test Mode pattern while stationary.
2. READ DTC
(a) Using SST, connect terminals TC and CG of the
DLC3.
SST 09843-18040
(b) Read the number of blinks of the ABS warning light.
HINT:
• See the list of DTC.
• If every sensor is normal, the normal system
code is output. (A cycle of 0.25 second ON and
0.25 second OFF is repeated.)
• If more than 1 malfunction is detected at the
same time, the lowest numbered code will be
displayed first.
(c) After performing the check, disconnect the SST
from terminals TS and CG, TC and CG of the DLC3
and turn the ignition switch off.
3. DTC OF TEST MODE (SIGNAL CHECK) FUNCTION
G022986E01
I042842E02
Code No. Diagnosis Trouble Area
C1271/71 Low output signal of front speed sensor RH• Front speed sensor RH
• Sensor installation
• Speed sensor rotor
C1272/72 Low output signal of front speed sensor LH• Front speed sensor LH
• Sensor installation
• Speed sensor rotor
C1273/73 Low output signal of rear speed sensor RH• Rear speed sensor RH
• Sensor installation
• Speed sensor rotor

BC–6BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
HINT:
The codes in this table are output only in Test Mode
(signal check).
4. SPEED SENSOR SIGNAL CHECK (WHEN USING
INTELLIGENT TESTER):
HINT:
• If the ignition switch is turned from the ON to the ACC
or LOCK position during Test Mode, DTCs of the
signal check function will be erased.
• During Test Mode, the ECU records all DTCs of the
signal check function. By performing the signal check,
the codes are erased if normality is confirmed. The
remaining codes are the codes where an abnormality
was found.
(a) Turn the ignition switch off.
(b) Check that the steering wheel is in the straight-
ahead position.
(c) Connect the intelligent tester to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Set the intelligent tester to Test Mode (select
"SIGNAL CHECK").
HINT:
Refer to the intelligent tester operator's manual for
further details.
C1274/74 Low output signal of rear speed sensor LH• Rear speed sensor LH
• Sensor installation
• Speed sensor rotor
C1275/75Abnormal change in output signal of front speed sensor
RHSpeed sensor rotor
C1276/76Abnormal change in output signal of front speed sensor
LHSpeed sensor rotor
C1277/77Abnormal change in output signal of rear speed sensor
RHSpeed sensor rotor
C1278/78Abnormal change in output signal of rear speed sensor
LHSpeed sensor rotor Code No. Diagnosis Trouble Area
E144486E01

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–7
BC
(f) Check that the ABS warning light is blinking in the
Test Mode.
HINT:
If the ABS warning light does not blink, inspect the
TS and CG terminal circuit and the ABS warning
light circuit.
(g) Start the engine.
(h) Using the intelligent tester, perform the speed
sensor signal check in Test Mode.
(i) Drive the vehicle straight forward.
(j) Accelerate the vehicle to a speed of 28 mph (45 km/
h) or higher for several seconds and check that the
ABS warning light goes off.
HINT:
The signal check may not be completed if the
vehicle has its wheels spun.
(k) Stop the vehicle.
NOTICE:
• The speed sensor signal check may not be
completed if the steering wheel is turned or
the wheels are spun during the check.
• After the ABS warning light goes off and if
vehicle speed exceeds 50 mph (80 km/h), a
signal check code will be stored again.
Decelerate or stop the vehicle before the
speed reaches 50 mph (80 km/h).
• If the signal check has not been completed,
the ABS warning light blinks while driving
and the ABS system does not operate.
HINT:
When the signal check has been completed, the
ABS warning light goes off while driving and blinks
in the Test Mode pattern while stationary.
5. READ DTC
(a) Read the DTC(s) by following the tester screen.
HINT:
• Refer to the intelligent tester operator's manual
for further details.
• See the list of DTC.
6. DTC OF TEST MODE (SIGNAL CHECK) FUNCTION
BR03904E13
Trouble Area See procedure
TS and CG terminal circuitBC-64
ABS warning light circuitBC-47 or BC-50
Code No. Diagnosis Trouble Area
C1271/71 Low output signal of front speed sensor RH• Front speed sensor RH
• Sensor installation
• Speed sensor rotor
C1272/72 Low output signal of front speed sensor LH• Front speed sensor LH
• Sensor installation
• Speed sensor rotor
C1273/73 Low output signal of rear speed sensor RH• Rear speed sensor RH
• Sensor installation
• Speed sensor rotor

BC–8BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
HINT:
The codes in this table are output only in Test Mode
(signal check).
C1274/74 Low output signal of rear speed sensor LH• Rear speed sensor LH
• Sensor installation
• Speed sensor rotor
C1275/75Abnormal change in output signal of front speed sensor
RHSpeed sensor rotor
C1276/76Abnormal change in output signal of front speed sensor
LHSpeed sensor rotor
C1277/77Abnormal change in output signal of rear speed sensor
RHSpeed sensor rotor
C1278/78Abnormal change in output signal of rear speed sensor
LHSpeed sensor rotor Code No. Diagnosis Trouble Area

BRAKE – BRAKE PEDALBR–11
BR
REMOVAL
1. SEPARATE BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE COWL SIDE TRIM BOARD LH
4. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-
ASSEMBLY LOWER LH
(a) Remove the 2 bolts and instrument panel finish
panel sub-assembly lower LH.
5. REMOVE INSTRUMENT PANEL SAFETY PAD
INSERT SUB-ASSEMBLY NO. 1
(a) Remove the 4 bolts and instrument panel safety pad
insert sub-assembly No. 1.
6. LOOSEN BRAKE PEDAL SHAFT
(a) Loosen the 2 brake pedal shafts.
7. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
(a) Remove the 4 nuts and brake pedal support sub-
assembly.
(b) Using needle-nose pliers, remove the tension
spring.
(c) Remove the clip and clevis pin from the brake pedal
lever.
(d) Remove the 2 bolts from the brake pedal bracket
No. 3.
(e) Remove the stop light switch harness clamp from
the brake pedal support sub-assembly.
(f) Disconnect the stop light switch connector.
F045360E01
G024262
G024263