check engine TOYOTA SIENNA 2007 Service Manual PDF

ES–422GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
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In order to enhance OBD function on vehicles and
develop the Off-Board diagnosis system, CAN
communication is introduced in this system (CAN:
Controller Area Network). It minimizes a gap
between technician skills and vehicle technology.
CAN is a network, which uses a pair of data
transmission lines, spanning multiple computers
and sensors. It allows a high speed communication
between the systems and to simplify the wire
harness connection.
Since this system is equipped with the CAN
communication, connecting the CAN VIM (VIM:
Vehicle Interface Module) with an intelligent tester is
necessary to display any information from the ECM.
(Also the communication between the intelligent
tester and the ECM uses CAN communication
signal.) When confirming the DTCs and any data of
the ECM, connect the CAN VIM between the DLC3
and the intelligent tester.
2. NORMAL MODE AND CHECK MODE
(a) The diagnosis system operates in normal mode
during normal vehicle use. In normal mode, 2 trip
detection logic is used to ensure accurate detection
of malfunctions. Check mode is also available as an
option for technicians. In check mode, 1 trip
detection logic is used for simulating malfunction
symptoms and increasing the system's ability to
detect malfunctions, including intermittent problems
(intelligent tester only) (See page ES-43).
3. 2 TRIP DETECTION LOGIC
(a) When a malfunction is first detected, the
malfunction is temporarily stored in the ECM
memory (1st trip). If the same malfunction is
detected during the next subsequent drive cycle, the
MIL is illuminated (2nd trip).
4. FREEZE FRAME DATA
(a) The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC
is stored. When troubleshooting, freeze frame data
can be helpful in determining whether the vehicle
was running or stopped, whether the engine was
warmed up or not, whether the air-fuel ratio was
lean or rich, as well as other data recorded at the
time of a malfunction.
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(b) The MIL should turn off when the engine is started.
If the MIL remains illuminated, the diagnosis system
has detected a malfunction or abnormality in the
system.
HINT:
If the MIL is not illuminated when the ignition switch
is first turned to the ON position, check the MIL
circuit (See page ES-478).

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–45
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DTC CHECK / CLEAR
NOTICE:
All the stored DTCs and freeze frame data are erased if:
1) the ECM is changed from normal mode to check mode
or vice versa; or 2) the ignition switch is turned from ON
to ACC or off while in check mode.
Before changing modes, always check and make a note
of any DTCs and freeze frame data.
HINT:
• DTCs which are stored in the ECM can be displayed on an
intelligent tester. An intelligent tester can display current
and pending DTCs.
• Some DTCs are not set if the ECM does not detect the
same malfunction again during the second consecutive
driving cycle. However, such malfunctions, detected on
only one occasion, are stored as pending DTCs.
1. CHECK DTC (Using an intelligent tester)
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester ON.
(d) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / CURRENT
CODES.
(e) Check for the DTC(s) and freeze frame data, and
then write them down.
(f) Check the details of the DTC(s) (See page ES-56).
2. CLEAR DTC (Using the intelligent tester)
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester ON.
(d) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / CLEAR CODES.
(e) Press the YES button.
3. CLEAR DTC (Without using an intelligent tester)
(a) Perform either one of the following operations:
(1) Disconnect the negative battery cable for more
than 1 minute.
(2) Remove the EFI No. 1 and ETCS fuses from the
Relay Block (R/B) located inside the engine
compartment for more than 1 minute.
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FREEZE FRAME DATA
1. DESCRIPTION
(a) The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC
is stored. When troubleshooting, freeze frame data
can be helpful in determining whether the vehicle
was running or stopped, whether the engine was
warmed up or not, whether the air-fuel ratio was
lean or rich, as well as other data recorded at the
time of a malfunction.
HINT:
If it is impossible to duplicate the problem even
though a DTC is detected, confirm the freeze frame
data.
(b) The ECM records engine conditions in the form of
freeze frame data every 0.5 seconds. Using the
intelligent tester, five separate sets of freeze frame
data, including the data values at the time when the
DTC was set, can be checked.
• 3 data sets before the DTC was set
• 1 data set when the DTC was set
• 1 data set after the DTC was set
These data sets can be used to simulate the
condition of the vehicle around the time of the
occurrence of the malfunction. The data may assist
in identifying of the cause of the malfunction, and in
judging whether it was temporary or not.
2. LIST OF FREEZE FRAME DATA
G038619E05
LABEL
(Intelligent Tester Display)Measurement Item Diagnostic Note
Freeze DTC Freeze DTC -
INJECTOR (PORT) Injector -
IGN ADVANCE Ignition advance -
CALC LOAD Calculate load Calculated load by ECM
VEHICLE LOAD Vehicle load -
MAF Mass air flow volumeIf value is approximately 0.0 g/s:
• Mass air flow meter power source circuit
open or shorted
• VG circuit open or shorted
If value is 160.0 g/s or more:
• E2G circuit open
ENGINE SPD Engine speed -
VEHICLE SPD Vehicle speed Speed indicated on speedometer
COOLANT TEMP Engine coolant temperatureIf value is -40
C (-40F), sensor circuit open
If value is 140
C (284F), sensor circuit
shorted
INTAKE AIR Intake air temperatureIf value is -40
C (-40F), sensor circuit open
If value is 140C (284F), sensor circuit
shorted
AIR-FUEL RATIO Air-fuel ratio -
PURGE DENSITY Learning value of purge density -
EVAP PURGE FLOW Purge flow -
EVAP PURGE VSV EVAP purge VSV duty ratio -
KNOCK CRRT VAL Correction learning value of knocking -

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–47
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KNOCK FB VAL Feedback value of knocking -
ACCEL POS #1Absolute Accelerator Pedal Position (APP)
No. 1-
ACCEL POS #2 Absolute APP No. 2 -
THROTTLE POS Throttle positionRead value with ignition switch on (Do not
start engine)
THROTTLE POS Throttle sensor positioningRead value with ignition switch on (Do not
start engine)
THROTTLE POS#2 Throttle sensor positioning #2Read value with ignition switch on (Do not
start engine)
THROTTLE MOT Throttle motor -
O2S B1 S2 Heated oxygen sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
O2S B2 S2 Heated oxygen sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
AFS B1 S1 A/F sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
AFS B2 S1 A/F sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
TOTAL FT #1 Total fuel trim of bank 1 -
TOTAL FT #2 Total fuel trim of bank 2 -
SHORT FT #1 Short-term fuel trim of bank 1Short-term fuel compensation used to
maintain air-fuel ratio at stoichiometric air-fuel
ratio
LONG FT #1 Long-term fuel trim of bank 1Overall fuel compensation carried out in long-
term to compensate for a continual deviation
of short-term fuel trim from central valve
SHORT FT #2 Short-term fuel trim of bank 2Short-term fuel compensation used to
maintain air-fuel ratio at stoichiometric air-fuel
ratio
LONG FT #2 Long-term fuel trim of bank 2Overall fuel compensation carried out in long-
term to compensate for a continual deviation
of short-term fuel trim from central valve
FUEL SYS #1 Fuel system status (bank 1)• OL (Open Loop): Has not yet satisfied
conditions to go closed loop
• CL (Closed Loop): Using heated oxygen
sensor as feedback for fuel control
• OL DRIVE: Open loop due to driving
conditions (fuel enrichment)
• OL FAULT: Open loop due to detected
system fault
• CL FAULT: Closed loop but heated
oxygen sensor, which used for fuel control
malfunctioning
FUEL SYS #2 Fuel system status (bank 2)• OL (Open Loop): Has not yet satisfied
conditions to go closed loop
• CL (Closed Loop): Using heated oxygen
sensor as feedback for fuel control
• OL DRIVE: Open loop due to driving
conditions (fuel enrichment)
• OL FAULT: Open loop due to detected
system fault
• CL FAULT: Closed loop but heated
oxygen sensor, which used for fuel control
malfunctioning
O2FT B1 S2 Fuel trim at heated oxygen sensor Same as SHORT FT #1LABEL
(Intelligent Tester Display)Measurement Item Diagnostic Note

ES–502GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
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CHECK MODE PROCEDURE
HINT:
Intelligent tester only:
Compared to normal mode, check mode is more sensitive to
malfunctions. Therefore, check mode can detect the
malfunctions that cannot be detected by normal mode.
NOTICE:
All the stored DTCs and freeze frame data are erased if:
1) the ECM is changed from normal mode to check mode
or vice versa; or 2) the ignition switch is turned off or
turned to the ACC position from the ON position while in
check mode.
Before changing modes, always check and make a note
of any DTCs and freeze frame data.
1. CHECK MODE PROCEDURE (Using an intelligent
tester)
(a) Check and ensure the following conditions:
(1) Battery voltage 12 V or more
(2) Throttle valve fully closed
(3) The shift lever in the P or N position
(4) A/C switched OFF
(b) Turn the ignition switch off.
(c) Connect an intelligent tester to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Turn the tester ON.
(f) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / CHECK MODE.
(g) Switch the ECM from normal mode to check mode.
(h) Make sure that the MIL flashes as shown in the
illustration.
(i) Start the engine.
(j) Make sure that the MIL goes off.
(k) Simulate the conditions of the malfunction described
by the customer.
(l) Check for DTCs and freeze frame data using the
tester.
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ES–642GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
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DIAGNOSTIC TROUBLE CODE CHART
HINT:
The parameters listed in the chart may not confirm exactly to
those read during the DTC check due to the type of
instrument or other factors.
If a trouble code is displayed during the DTC check in the
check mode, check the circuit for the code listed in the table
below. For details of each code, refer to the "See page"
column in the DTC chart.
SFI SYSTEM:
DTC Code Detection Item Suspected Trouble
AreaMIL Memory See page
P0010 Camshaft Position
"A" Actuator Circuit
(Bank 1)1. Open or short in
OCV for intake
camshaft (bank 1)
circuit
2. OCV for intake
camshaft (bank 1)
3. ECMComes on DTC storedES-75
P0011 Camshaft Position
"A" - Timing Over-
Advanced or System
Performance (Bank
1)1. Valve timing
2. OCV for intake
camshaft
3. OCV filter
4. Intake camshaft
(bank 1) timing gear
assembly
5. ECMComes on DTC storedES-80
P0012 Camshaft Position
"A" - Timing Over-
Retarded (Bank 1)1. Valve timing
2. OCV for intake
camshaft
3. OCV filter
4. Intake camshaft
(bank 2) timing gear
assembly
5. ECMComes on DTC storedES-80
P0013 Camshaft Position
"B" Actuator Circuit /
Open (Bank 1)1. Open or short in
OCV for exhaust
camshaft (bank 1)
circuit
2. OCV for exhaust
camshaft (bank 1)
3. ECMComes on DTC storedES-87
P0014 Camshaft Position
"B" - Timing Over-
Advanced or System
Performance (Bank
1)1. Valve timing
2. OCV for exhaust
camshaft
3. OCV filter
4. Exhaust camshaft
timing gear assembly
5. ECMComes on DTC storedES-92
P0015 Camshaft Position
"B" - Timing Over-
Retarded (Bank 1)1. Valve timing
2. OCV for exhaust
camshaft
3. OCV filter
4. Exhaust camshaft
timing gear assembly
5. ECMComes on DTC storedES-92
P0016 Crankshaft Position -
Camshaft Position
Correlation (Bank 1
Sensor A)1. Mechanical system
(Timing chain has
jumped teeth or chain
stretched)
2. ECMComes on DTC storedES-98

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–85
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WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
• If DTC P0010 is displayed, check the intake camshaft circuit for the right bank VVT system.
• Bank 1 refers to the bank that includes cylinder No. 1.
• If DTC P0020 is displayed, check the intake camshaft circuit for the left bank VVT system.
• Bank 2 refers to the bank that does not include cylinder No. 1.
• Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame
data can be helpful in determining whether the vehicle was running or stopped, whether the engine
was warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the
time of a malfunction.
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine and turn the tester on.
(c) Warm up the engine.
(d) On the tester, enter the following menus: DIAGNOSIS /
ENHANCED OBD II / ACTIVE TEST / VVT CTRL B1 or
VVT CTRL B2.
(e) Check the engine speed while operating the Oil Control
Valve (OCV) using the tester.
1PERFORM ACTIVE TEST BY CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
(OCV)
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OK
OK
NG
(a) Disconnect the C23 or C24 camshaft timing oil control
valve (OCV) connector.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
(c) Reconnect the OCV connector.
NG
OK
Tester Operation Specified Condition
OCV OFF Normal engine speed
OCV ON Engine idles roughly or stalls (soon after OCV switched from OFF to ON)
CHECK FOR INTERMITTENT PROBLEMS
(See page ES-13)
2INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
A095415E03
Tester Connection Condition Specified Condition
1 - 2 20
C (68F) 6.9 to 7.9
REPLACE CAMSHAFT TIMING OIL
CONTROL VALVE ASSEMBLY (See page ES-
486)

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–87
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(a) Disconnect the C23 or C24 camshaft timing oil control
valve (OCV) connector.
(b) Disconnect the E11 ECM connector.
(c) Measure the resistance according to the value(s) in the
table below.
Standard resistance (Check for open)
Standard resistance (Check for short)
(d) Reconnect the OCV connector.
(e) Reconnect the ECM connector.
NG
OK
3CHECK HARNESS AND CONNECTOR (OCV - ECM)
A162359E01
Tester Connection Specified Condition
OC1+ (E11-17) - C23-1 Below 1
OC1- (E11-16) - C23-2 Below 1
OC2+ (E11-15) - C24-1 Below 1
OC2- (E11-14) - C24-2 Below 1
Tester Connection Specified Condition
OC1+ (E11-17) or C23-1 - Body ground 10 k
or higher
OC1- (E11-16) or C23-2 - Body ground 10 k
or higher
OC2+ (E11-15) or C24-1 - Body ground 10 k
or higher
OC2- (E11-14) or C24-2 - Body ground 10 k
or higher
REPAIR OR REPLACE HARNESS OR
CONNECTOR (OCV - ECM)
REPLACE ECM (See page ES-498)