sensor TOYOTA T100 1996 Factory Manual PDF

Downloaded from www.Manualslib.com manuals search engine BE6653
P23814
P23815
A00056
ON
For M/T
For M/THT1 (+) HT2 (+)
HT1 (+) HT2 (+)
DI−52
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Check voltage between terminals HT1, HT2 of ECM connector and body ground.
PREPARATION:
(a) Remove the right cowl side trim (See page MF−50).
(b) Turn the ignition switch ON.
CHECK:
Measure voltage between terminals HT1, HT2 of ECM connec-
tor and body ground.
HINT:
Connect terminal HT1 to bank 1 sensor 1.
Connect terminal HT2 to bank 1 sensor 2.
OK:
Voltage: 9 − 14 V
OK Check and replace ECM (See page IN−26).
NG
2 Check resistance of heated oxygen sensor heater.
NG Replace heated oxygen sensor.
OK
Check and repair harness or connector be-
tween EFI main relay, heated oxygen sensor
and ECM.

Downloaded from www.Manualslib.com manuals search engine − DIAGNOSTICSENGINE (3RZ−FE)
DI−53
1996 TOYOTA T100 (RM449U)
DTC P0136 Heated Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 2)
CIRCUIT DESCRIPTION
Refer to DTC P0125 on page DI−44.
DTC No.DTC Detecting ConditionTrouble Area
P0136
Voltage output of heated oxygen sensor (bank 1 Sensor 2)
remains at 0.4 V or more or 0.5 V or less when vehicle is driv-
en at 50 km/h
(31 mph) or more after engine is warmed up
(2 trip detection logic)
Heated oxygen sensor
HINT:
Sensor 2 refers to the sensor farther away from the engine body.
WIRING DIAGRAM
Refer to DTC P0125 on page DI−44.
INSPECTION PROCEDURE
1 Are there any other codes (besides DTC P0136) being output?
YES Go to relevant DTC chart.
NO
2 Check for open and short in harness and connector between ECM and heated
oxygen sensor (See page IN−26).
NG Repair or replace harness or connector.
OK
DI0TN−02

Downloaded from www.Manualslib.com manuals search engine DI−54
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
3 Check output voltage of heated oxygen sensor (bank 1 sensor 2).
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand−held tester to the DLC3.
(b) Warm up the engine to normal operating temp.
CHECK:
Read voltage output of the heated oxygen sensor (bank 1 sensor 2) when the engine suddenly raced.
HINT:
Perform quick racing to 4,000 rpm 3 min. using the accelerator pedal.
OK:
Heated oxygen sensor output voltage: Alternates from 0.4 V or less to 0.5 V or more
OK Check that each connector is properly
connected.
NG
Replace heated oxygen sensor.

Downloaded from www.Manualslib.com manuals search engine − DIAGNOSTICSENGINE (3RZ−FE)
DI−55
1996 TOYOTA T100 (RM449U)
DTC P0171 System too Lean (Fuel Trim)
DTC P0172 System too Rich (Fuel Trim)
CIRCUIT DESCRIPTION
Fuel trim refers to the feedback compensation value compared against the basic injection time. Fuel trim
includes short−term fuel trim and long−term fuel trim.
Short−term fuel trim is the short−term fuel compensation used to maintain the air−fuel ratio at its ideal
theoretical value. The signal from the heated oxygen sensor indicates whether the air−fuel ratio is RICH or
LEAN compared to the ideal theoretical value, triggering a reduction in fuel volume if the air−fuel ratio is rich,
and an increase in fuel volume if it is lean.
Long−term fuel trim is overall fuel compensation carried out long−term to compensate for continual deviation
of the short−term fuel trim from the central value due to individual engine differences, wear over time and
changes in the usage environment.
If both the short−term fuel trim and long−term fuel trim are LEAN or RICH beyond a certain value, it is de-
tected as a malfunction and the MIL lights up.
DTC No.DTC Detecting ConditionTrouble Area
P0171
When air fuel ratio feedback is stable after engine warming
up, fuel trim is considerably in error on RICH side
(2 trip detection logic)
Air intake (hose loose)
Fuel line pressure
Injector blockage
Heated oxygen sensor (bank 1 sensor 1) malfunction
Mass air flow meter
Engine coolant temp. sensor
P0172
When air fuel ratio feedback is stable after engine warming
up, fuel trim is considerably in error on LEAN side
(2 trip detection logic)
Fuel line pressure
Injector leak, blockage
Heated oxygen sensor (bank 1 sensor 1) malfunction
Mass air flow meter
Engine coolant temp. sensor
HINT:
When the DTC P0171 is recorded, the actual air−fuel ratio is on the LEAN side. When DTC P0172 is
recorded, the actual air−fuel ratio is on the RICH side.
If the vehicle runs out of fuel, the air−fuel ratio is LEAN and DTC P0171 is recorded. The MIL then
comes on.
If the total of the short−term fuel trim value and long−term fuel trim value is within ± 25 %, the system
is functioning normally.
INSPECTION PROCEDURE
1 Check air induction system (See page MF−1).
NG Repair or replace.
OK
DI0TO−03

Downloaded from www.Manualslib.com manuals search engine DI−56
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
2 Check for heated oxygen sensor (bank 1 sensor 1 ) data.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand−held tester to the DLC3.
(b) Warm up the engine to normal operating temp.
CHECK:
Read heated oxygen sensor output voltage and short−term fuel trim.
RESULT:
PatternHeated oxygen sensor output voltageShort−term fuel trim
1Lean condition (Changes at 0.55 V or less)Changes at about + 20 %
2Rich condition (Changes at 0.4 V or more)Changes at about − 20 %
3Except 1 and 2
3 Check for heated oxygen sensor (bank 1 sensor
1) (See page MF−49).
1, 2
3 Check fuel pressure (See page MF−5).
NG Check and repair fuel pump, pressure regulator,
fuel pipe line and filter (See page MF−10).
OK
4 Check injector injection (See page MF−16).
NG Replace injector.
OK

Downloaded from www.Manualslib.com manuals search engine − DIAGNOSTICSENGINE (3RZ−FE)
DI−57
1996 TOYOTA T100 (RM449U)
5 Check mass air flow meter and engine coolant temp. sensor (See page
DI−22,DI−33).
NG Repair or replace.
OK
6 Check for spark and ignition (See page IG−1).
NG Repair or replace.
OK
Check and replace ECM (See page IN−26).

Downloaded from www.Manualslib.com manuals search engine DI−58
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
DTC P0300 Random/Multiple Cylinder Misfire Detected
DTC P0301 Cylinder 1 Misfire Detected
DTC P0302 Cylinder 2 Misfire Detected
DTC P0303 Cylinder 3 Misfire Detected
DTC P0304 Cylinder 4 Misfire Detected
CIRCUIT DESCRIPTION
Misfire: The ECM uses the crankshaft position sensor and camshaft position sensor to monitor changes in
the crankshaft rotation for each cylinder.
The ECM counts the number of times the engine speed change rate indicates that misfire has occurred. And
when the misfire rate equals or exceeds the count indicating that the engine condition has deteriorated, the
MIL lights up.
If the misfire rate is high enough and the driving conditions will cause catalyst overheating, the MIL blinks
when misfiring occurs.
DTC No.DTC Detecting ConditionTrouble Area
P0300Misfiring of random cylinders is detected during any
particular 200 or 1,000 revolutionsIgnition system
Injector
Fuel line pressure
EGR
Compression pressure
Valve clearance not to specification
Valve timing
Mass air flow meter
Engine coolant temp. sensor
P0301
P0302
P0303
P0304For any particular 200 revolutions for engine, misfiring is
detected which can cause catalyst overheating
(This causes MIL to blink)
For any particular 1,000 revolutions for engine, misfiring is
detected which causes a deterioration in emissions
(2 trip detection logic)
HINT:
When the 2 more codes for a misfiring cylinder are recorded repeatedly but no random misfire code is re-
corded, it indicates that the misfires were detected and recorded at different times.
DI0TP−03

Downloaded from www.Manualslib.com manuals search engine DI−62
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
5 Check injector injection (See page MF−16).
NG Replace injector.
OK
6 Check EGR system (See page EC−7).
NG Repair EGR system.
OK
7 Check mass air flow meter and engine coolant temp. sensor (See page DI−22,
DI−33).
NG Repair or replace.
OK
Check compression pressure, valve clear-
ance and valve timing.

Downloaded from www.Manualslib.com manuals search engine P19613
Knock Sensor 1
(M/T) (A/T)13 6
E6 E6
E1 KNKECM
B 1
− DIAGNOSTICSENGINE (3RZ−FE)
DI−63
1996 TOYOTA T100 (RM449U)
DTC P0325 Knock Sensor 1 Circuit Malfunction
CIRCUIT DESCRIPTION
Knock sensor is fitted to the cylinder block to detect engine knocking. This sensor contains a piezoelectric
element which generates a voltage when it becomes deformed, which occurs when the cylinder block vi-
brates due to knocking. If engine knocking occurs, ignition timing is retarded to suppress it.
DTC No.DTC Detecting ConditionTrouble Area
P0325No knock sensor 1 signal to ECM with engine speed 1,200 rpm
or moreOpen or short in knock sensor 1 circuit
Knock sensor 1 (looseness)
ECM
If the ECM detects the above diagnosis conditions, it operates the fail safe function in which the corrective
retard angle value is set to the maximum value.
WIRING DIAGRAM
DI0TQ−03

Downloaded from www.Manualslib.com manuals search engine AB0117
P23818
P24201
A00067
LOCK
For M/T
For A/TKNK
KNK
E6 Connector
E6 Connector
DI−64
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Check continuity between terminal KNK of ECM connector and body ground.
PREPARATION:
(a) Remove the right cowl side trim (See page MF−51).
(b) Disconnect the E6 connector of ECM.
CHECK:
Measure resistance between terminal KNK of ECM connector
and body ground.
OK:
Resistance: 1 MΩ or higher
OK Go to step 3.
NG
2 Check knock sensor (See page MF−47).
NG Replace knock sensor.
OK
3 Check for open and short in harness and connector between ECM and knock
sensor (See page IN−26).
NG Repair or replace harness or connector.
OK