VOLVO S80 1999 Manual PDF
Manufacturer: VOLVO, Model Year: 1999, Model line: S80, Model: VOLVO S80 1999Pages: 96, PDF Size: 2.27 MB
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License plate lights
· Switch off the ignition.
· Loosen the screws with a torx screwdriver.
· Carefully pull out the lamp housing.
· Turn the bulb holder counterclockwise and pull it out.
· Pull out the defective bulb and insert a new one.
· Reinsert the bulb holder into the housing and turn it clockwise.
· Reinstall the housing and screw it in place.
Door step courtesy lights
The door step courtesy lights are located under the dash on the driver's and passenger's sides. To replace a bulb:
· Carefully insert a screwdriver and pry out the lens.
· Replace the defective bulb.
· Reinstall the lens.
Rear door step lights
· Carefully insert a screwdriver and pry out the lens.
· Disconnect the wiring from the lamp housing.
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· Remove the lens from the lamp housing by pressing the two side catches out.
· Pull out the defective bulb and replace it.
· Reinstall the lamp housing in the reverse order.
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1 9 9 9
VOLVO S80
Chapter 9 - Specifications
pg.117 Specifications
Label information118
Dimensions and weights119
Engine/transmission specifications120
Oil/fluid specifications and volumes121
Fuel system, Distributor ignition system, Suspension122
Electrical system123
Volvo On Call, Service manuals124
pg.118 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
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standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
7 Child safety latch label
* The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle
with the retailer and when ordering parts.
All specifications are subject to change without prior notice.
pg.119 Dimensions and weights
Dimensions
Length 189.8 in. (482 cm)
Width 72 in. (183 cm)
Height 57.1 in. (145 cm)
Wheelbase 109.8 in. (279 cm)
Track, front 62.2 in. (158 cm)
Track, rear 61.4 in. (156 cm)
Turning circle (between curbs) 38.1 ft. (11.6 m)
Cargo capacity - trunk 14.2
cu. ft. (0.4 m3)
Weights USA Canada
Gross vehicle weight (GVW)
6 cyl. 4600 lbs (2087 kg) 2090 kg
6 cyl. turbo 4630 lbs (2100 kg) 2100 kg
Capacity weight *
6 cyl. 890 lbs (400 kg) 400 kg
6 cyl. turbo 890 lbs (400 kg) 400 kg
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Curb weight
6 cyl.3560-3600 Ibs (1610-1635 kg) 1610-1635 kg
6 cyl. turbo 3635-3680 Ibs (1650-1670 kg) 1645-1665 kg
Permissible axle weight, front
6 cyl. 2490 Ibs (1129 kg) 1130 kg
Permissible axle weight, rear
6 cyl. 2311 lbs (1049 kg) 1049 kg
Max roof load 220 lbs (100 kg) 100 kg
Max trailer weight
(w/o brakes) 1100 lbs (500 kg) 500 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs (1500 kg) 1500 kg
1 7/8" ball 2000 lbs (908 kg) 900 kg
Max tongue weight **165 lbs (75 kg) 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg.120 Engine/transmission specifications
Engine specifications Designation: Volvo B 6284 T
Output 268 hp at 5400 rpm (200 KW/90 rps)
Max torque 280 ft. lbs. at 2100-5000 rpm (380 Nm at 35-83 rps)
Number of cylinders 6
Bore 3.19" (81 mm)
Stroke 3.54" (90 mm)
Displacement 2.78 liters
Compression ratio 8.5:1
Number of valves 24
Valve clearance when checking (mm)
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normallyaspirated engine. The charge air cooler (which resembles a radiator)
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is located between the turbocompressor and inlet manifold.
Designation: Volvo B 6304 S
Output201 hp at 6000 rpm (150 KW/100 rps)
Max. torque 207 ft. lbs. at 4300 rpm (280 Nm at 70 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters
Compression ratio 10.7:1
Number of valves 24
Valve clearance when checking (mm)
Transmission specifications Automatic transmission
Gear ratios:
Engine: B 6284 TB 6304 S
1st gear 2.92:13.27:1
2nd gear 1.57:11.57:1
3rd gear 1.00:11.12:1
4 th gear 0.70:10.79:1
Reverse 2.38:12.67:1
Final drive 3.29:13.29:1
All specifications are subject to change without prior notice.
pg.121 Oil/fluid specifications and volumes
Engine oil
Meeting API specification SG, SG/CD, SH or Energy Conserving(EC) II.
Extra oil additives must not be used unless advised by an authorized Volvo retailer.
Volume: (including filter):
Normally-aspirated 6-cylinder engine - 7.3 US qts (6.9 liters).
Turbo 6-cylinder engine - 7.3 US qts (6.9 liters).
Automatic transmission fluid
Volume: 7.9 US qts (7.5 liters).
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
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Power steering fluid
ATF fluid.
Volume: 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+
Volume: 0.64 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg.122 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 6304 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
Replacing spark plugs
The spark plugs should be changed every 30,000 miles (48,000 km). However, city driving or fast highway driving
may necessitate changing after 15,000 miles (24,000 km) of driving. When installing new plugs, be sure to fit the right
type and use correct torque. When changing the plugs, check that the suppressor connectors are in good condition.
Cracked or damaged connectors should be replaced. When changing the spark plugs, clean the terminals and the
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rubber seals.
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
· Replacing distributor ignition components e.g. plugs, coil, etc.
· Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Powerassisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.3 mm +/ 0.8 mm
Toe-in measured on tire sides: 2.8 +/ 0.9 mm
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 1.9 mm +/ 1.9 mm
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel tank cover. The label lists both tire and vehicle design
limits. Do not load your car beyond the load limits indicated. WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
pg.123 Electrical system
Electrical system
12 Volt, negative ground.
Voltagecontrolled generator. Singlewire system with chassis and engine used as conductors. Grounded on chassis.
Battery
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Voltage: 12 Volt, capacity: 600 A/115 min.
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
Generator
Rated output: max. current: 120 A
Starter motor:
Output: 1.7 kW
BulbsBulb US no.Power Socket
Headlights
High beam H755W -
Low beam H755W -
Front parking lights/
direction indicators 1157NA21/5 W BAY 15d
Front fog lights H155 W -
Side marker lights -3 W W2.1x9.5d
Rear direction indicators -21W BAU 15 s
Tail lights 675W/4cp BA 15 s
Brake lights 115621W/32cp BA 15 s
Backup lights 115621W/32cp BA 15 s
Rear fog light 115621W/32cp BA 15 s
License plate light -5 W W 2.1x9.5d
Door open warning light -3 W W 2.1x9.5d
Door step courtesy lights
Front -5W SV 8.5
Rear -5W W 2.1x9.5d
Trunk lights -10 W SV 8.5
Glove compartment light -2 W BA 9s
Vanity mirror lights -1.2 W SV 5.5
Instrument lighting -3 W W 2.1x9.5d
Rear ashtray -1.2 W W 2x4.6d
Front courtesy lights -10 W SV 8.5
Rear reading lights -5 W W2.1x9.5d
Sideview mirror -5W W2.1x9.5d
All specifications are subject to change without prior notice.
pg.124 Volvo On Call, Service manuals
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Your new Volvo comes with a four year road assistance program named ONCALL. Additional information, features,
and benefits are described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U.S.A.
1-800-63-VOLVO (1-800-638-6586)
In Canada:
1-800-263-0475
Volvo supports Voluntary Mechanic Certification by the A.S.E. (pertains to the USA only). Certified mechanics have
demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also have
worked in the field for two or more years before a certificate is issued. These professional mechanics are fully able to
analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating
condition.
All specifications are subject to change without prior notice.
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