ABS YAMAHA TMAX 2016 Owners Manual

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................. 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-8
Powering off the vehicle .................. 3-9
How to lock the steering ................ 3-10
Seat opening and closing .............. 3-10
Parking mode ................................ 3-11
Instrument and control functions ... 4-1
Indicator lights and warning lights ... 4-1
Speedometer .............. ..................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ....................... 4-10
Front brake lever ........................... 4-11
Rear brake lever ............................ 4-12
Rear brake lock lever .................... 4-12
ABS (for ABS models) ................... 4-13
Fuel tank cap ................................. 4-14
Fuel ............................................... 4-15
Catalytic converter......................... 4-16
Adjusting the rider backrest ........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield ..................................... 4-19
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-21
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-22
Auxiliary DC jack ........................... 4-24 For your safety – pre-operation
checks
............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-2
Starting off....................................... 6-3
Acceleration and deceleration......... 6-3
Braking ............................................ 6-4
Tips for reducing fuel
consumption ................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the emission control system ........ 7-3
General maintenance and lubrication chart ........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plugs................ 7-9
Engine oil and oil filter cartridge .... 7-10
Coolant.......................................... 7-13
Replacing the air filter element ..... 7-15
Adjusting the engine idling speed ......................................... 7-16
Checking the throttle grip free play ............................................ 7-16
Valve clearance ............................ 7-17
Tires .............................................. 7-17
Cast wheels .................................. 7-19
Checking the front and rear brake lever free play .................. 7-20
Adjusting the rear brake lock
cable .......................................... 7-21
Checking the rear brake lock ........ 7-21
Checking the front and rear
brake pads ................................. 7-22
Checking the brake fluid level ....... 7-22
Changing the brake fluid ............... 7-23
Drive belt slack.............................. 7-24
Checking and lubricating the cables ........................................ 7-24
2PW-9-E1.book 1 ページ ２０１５年９月１０日　木曜日　午後５時１７分

4-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Instrument and control functions
EAU49398
Indicator ligh ts and warning
lights
EAU11032Turn signal indicator lights “ ” and
“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11081High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU63521Engine trouble warning light “ ”
This warning light comes on if an elec-
trical circuit monitoring the engine is not
working correctly. If this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circuit of the warning light
can be checked by turning the vehicle
power on. The warning light should
come on for a few seconds, and then
go off. If the warning light does not come on
initially when the vehicle power is
turned on, or if the warning light re-
mains on, have a Yamaha dealer check
the electrical circuit.
TIP
This warning light will come on when
the vehicle power is on and the “ON/ ”
switch is pushed, but this does not indi-
cate a malfunction.
EAU63532ABS warning light “ ” (for ABS
models)
In normal operation, the ABS warning
light comes on when the vehicle power
is turned on and goes off after traveling
at a speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:
does not come on when the vehi-
cle power is turned on
comes on or flashes while riding
does not go off after traveling at a
speed of 10 km/h (6 mi/h) or higher
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 4-13 for an expla-
nation of the ABS.)
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
1. Turn signal indicator lights “ ” and “ ”
2. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
3. High beam indicator light “ ”
4. Engine trouble warning light “ ”
5. Smart key system indicator light “ ”
1
5411
3 2
ABS
ABS
2PW-9-E1.book 1 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Instrument and control functions
4-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
check the brake system and electri-
cal circuits as soon as possible.
TIP
If the start switch is pushed while
the engine is running, the ABS
warning light will come on, but this
is not a malfunction.
The ABS warning light may come
on when revving the engine with
the scooter on its centerstand, but
this does not indicate a malfunc-
tion.
EAU61652Smart key system indicator light
“”
This indicator light communicates the
status of the smart key system. When
the smart key system is operating nor-
mally, this indicator light will be off. If
there is an error in the smart key sys-
tem, the indicator light will flash. The in-
dicator light will
also flash when
communication between the vehicle
and smart key takes place and when
certain smart key system operations
are carried out. (See page 3-1.)
TIP
When the start switch is pushed, the in-
dicator light will come on for about one
second and then go off. If the indicator
light does not come on or go off as nor-
mal, have a Yamaha dealer check the
vehicle.
EAU63541
Speedometer
The speedometer shows the riding
speed.
When the vehicle power is turned on,
the speedometer needle will sweep
once across the speed range and then
return to zero in order to test the electri-
cal circuit.
1. Speedometer
1
2PW-9-E1.book 2 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Instrument and control functions
4-10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU1234H
Handlebar switches
Left
Right
EAU12361Pass switch “PASS”
Press this switch to flash the headlight.
EAU12401Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12461Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12501Horn switch “ ”
Press this switch to sound the horn.
EAU12661Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU63631“ON/ ” switch
With the smart key turned on and within
range, press this switch to turn on the
power to the vehicle. Then with the sid-
estand up and while applying the front
or rear brake, push this switch to crank
the engine with the starter. See page
6-2 for starting instructions prior to
starting the engine.
EAU63571
The engine trouble warning light and
ABS warning light may come on when
the vehicle power is on and the “ON/ ”
switch is pushed, but this does not indi-
cate a malfunction.
EAU63580Hazard switch “ ”
With the vehicle power is on, or when
the smart key system is in parking
mode, use this switch to turn on the
hazard lights (simultaneous flashing of
all turn signal lights).
The hazard lights are used in case of
1. Pass switch “PASS”
2. Dimmer switch “ / ”
3. Turn signal switch “ / ”
4. Horn switch “ ”
1. Engine stop switch “ / ”
2. Hazard switch “ ”
3. “ON/ ” switch
1
23
4
1
2
3
2PW-9-E1.book 10 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Instrument and control functions
4-13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU63591
ABS (for ABS models)
The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking effec-
tiveness.
WARNING
EWA16051
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
The ABS performs a self-diagno-
sis test each time the vehicle is
turned on and travels at a speed of
10 km/h (6 mi/h) or higher. During
this test, a clicking noise can be
heard and if either brake lever is
even slightly applied, a vibration
can be felt at the lever, but this
does not indicate a malfunction.
This ABS has a test mode which
allows the owner to experience the
pulsation at the brake levers when the ABS is operating. However,
special tools are required, so
please consult your Yamaha deal-
er.
NOTICE
ECA20100
Be careful not to damage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
1. Front wheel sensor rotor
2. Front wheel sensor
1. Rear wheel sensor rotor
2. Rear wheel sensor
12
1
2
2PW-9-E1.book 13 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Instrument and control functions
4-21
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU39672
Rear view mirrors
The rear view mirrors of this vehicle can
be folded forward or backward for park-
ing in narrow spaces. Fold the mirrors
back to their original position before rid-
ing.
WARNING
EWA14372
Be sure to fold the rear view mirrors
back to their original position before
riding.
EAU46023
Shock absorber assembly
WARNING
EWA10222
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
Do not tamper with or attempt to
open the cylinder assembly.
Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.
Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.
Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
1. Parking position
2. Riding position
1
1 2
2 1
1
2PW-9-E1.book 21 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Operation and important riding points
6-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU61552
Starting the engine
NOTICE
ECA10251
See page 6-5 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the sides-
tand must be up. (See page 4-22.) 1. With the smart key turned on, ap- proach the vehicle.
2. Push the “ON/ ” switch.
Upon authentication of the smart
key, the beeper will sound twice,
the smart key system indicator
light will come on momentarily and
the steering lock (if applied) will be
released. The engine trouble
warning light should come on for a
few seconds and then go off.
For ABS models:
The ABS warning light should
come on when the power of the ve-
hicle is turned on, and go off once
the vehicle reaches a traveling
speed of 10 km/h (6 mi/h) or high-
er.
NOTICE
ECA21980
If the engine warning light or the
ABS warning light (for ABS-
equipped models) does not come on
and then go off as explained above,
see page 4-1 for the warning light
circuit check.3. Close the throttle completely.
4. Start the engine by pushing the “ON/ ” switch while applying the
front or rear brake.
If the engine does not start within 5
seconds of pressing the “ON/ ”
switch, wait 10 seconds before
pressing the switch again to allow
the battery voltage to restore.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine is
cold!
1. “ON/ ” switch
1
2PW-9-E1.book 2 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Periodic maintenance and adjustment
7-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
13 *Drive pulley and
drive axle Lubricate.

14 *Steering bearings Check bearing play and
steering for roughness. 
Lubricate with lithium-soap- based grease. Every 20000 km (12000 mi)
15 *Chassis fasteners Make sure that all nuts, bolts
and screws are properly
tightened. 
16 Front brake lever
pivot shaft Lubricate with silicone grease.

17 Rear brake lever
pivot shaft Lubricate with silicone grease.

18 Sidestand,
centerstand Check operation.
Lubricate with lithium-soap-
based grease. 
19 *Sidestand switch Check operation. 
20 *Front fork Check operation and for oil
leakage. 
21 *Shock absorber
assembly Check operation and shock
absorber for oil leakage. 
22 Engine oil Change. (See pages 4-6 and
7-10.) When the oil change
indicator flashes
Check oil level and vehicle for oil leakage. Every 5000 km (3000 mi)

23 Engine oil filter
cartridge Replace.

24 *Cooling system Check coolant level and vehicle
for coolant leakage. 
Change coolant. Every 3 years
25 *V- b e l t Replace. When the V-belt replacement
indicator flashes [every 20000 km (12500 mi)]
26 *Front and rear
brake switches Check operation.

NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
2PW-9-E1.book 5 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Periodic maintenance and adjustment
7-8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3. Remove the panel as shown.
To install the panel
1. Insert the tabs on the upper left and right sides of the panel.
2. Align the center and lower projec- tions and then push the panel into
its original position. 3. Install the quick fastener.
Panel C
To remove the panel
Remove the screws, and then pull the
panel backward and upward.
To install the panel
Place the panel in the original position,
and then install the screws.
Panel D
To remove the panel
Remove the screws, and then pull the
panel outward.
1. Screw
2. Panel C
2
1
2PW-9-E1.book 8 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Periodic maintenance and adjustment
7-30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
For XP500
For XP500A
For XP500A
3. Turn the vehicle power on and turn on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows
1. Signaling system fuse
2. Ignition fuse
3. Parking lighting fuse
4. Radiator fan motor fuse
5. Fuel injection system fuse
6. Backup fuse
7. Spare fuse
8. Auxiliary DC jack fuse
9. Headlight fuse
1. Main fuse
2. Spare main fuse
3. Main fuse box cover
4. Signaling system fuse
5. Ignition fuse
6. Parking lighting fuse
7. Radiator fan motor fuse
8. Fuel injection system fuse
9. Backup fuse
10.Spare fuse
1
2
3
4
5
6
7
7
7 8 9
7
2
3
4 5
6
7
8
9
10
1
1. Spare fuse
2. ABS solenoid fuse
3. ABS motor fuse
4. Headlight fuse
5. ABS control unit fuse
6. Auxiliary DC jack fuse
Specified fuses:
Main fuse: 40.0 A
Headlight fuse: 10.0 A
Signaling system fuse: 15.0 A
Ignition fuse:
7.5 A
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 7.5 A
Parking lighting fuse:
10.0 A
ABS control unit fuse: 7.5 A (XP500A)
ABS motor fuse: 30.0 A (XP500A)
ABS solenoid fuse:
15.0 A (XP500A)
Backup fuse: 7.5 A
Auxiliary DC jack fuse: 5.0 A
1
2
4 3
5
6
2PW-9-E1.book 30 ページ ２０１５年９月１０日　木曜日　午後５時１７分