fuel filter YAMAHA TMAX 2016 Owners Manual

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................. 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-8
Powering off the vehicle .................. 3-9
How to lock the steering ................ 3-10
Seat opening and closing .............. 3-10
Parking mode ................................ 3-11
Instrument and control functions ... 4-1
Indicator lights and warning lights ... 4-1
Speedometer .............. ..................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ....................... 4-10
Front brake lever ........................... 4-11
Rear brake lever ............................ 4-12
Rear brake lock lever .................... 4-12
ABS (for ABS models) ................... 4-13
Fuel tank cap ................................. 4-14
Fuel ............................................... 4-15
Catalytic converter......................... 4-16
Adjusting the rider backrest ........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield ..................................... 4-19
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-21
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-22
Auxiliary DC jack ........................... 4-24 For your safety – pre-operation
checks
............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-2
Starting off....................................... 6-3
Acceleration and deceleration......... 6-3
Braking ............................................ 6-4
Tips for reducing fuel
consumption ................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the emission control system ........ 7-3
General maintenance and lubrication chart ........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plugs................ 7-9
Engine oil and oil filter cartridge .... 7-10
Coolant.......................................... 7-13
Replacing the air filter element ..... 7-15
Adjusting the engine idling speed ......................................... 7-16
Checking the throttle grip free play ............................................ 7-16
Valve clearance ............................ 7-17
Tires .............................................. 7-17
Cast wheels .................................. 7-19
Checking the front and rear brake lever free play .................. 7-20
Adjusting the rear brake lock
cable .......................................... 7-21
Checking the rear brake lock ........ 7-21
Checking the front and rear
brake pads ................................. 7-22
Checking the brake fluid level ....... 7-22
Changing the brake fluid ............... 7-23
Drive belt slack.............................. 7-24
Checking and lubricating the cables ........................................ 7-24
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Description
2-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU63391
Right view
1. Owner’s tool kit (page 7-2)
2. Fuel tank cap (page 4-14)
3. Air filter element (page 7-15)
4. Windshield (page 4-19)
5. Fuses (page 7-29)
6. Centerstand (page 7-26)
3
6
1542
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Operation and important riding points
6-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU16821
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16842
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36532
0–1000 km (0–600 mi)
Avoid prolonged operation above 4100
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11283]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5000
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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9-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Specifications
EAU69993Dimensions:
Overall length: 2200 mm (86.6 in)
Overall width: 775 mm (30.5 in)
Overall height:
1420/1475 mm (55.9/58.1 in)
Seat height: 800 mm (31.5 in)
Wheelbase: 1580 mm (62.2 in)
Ground clearance:
125 mm (4.92 in)
Minimum turning radius: 2.8 m (9.19 ft)
Weight:
Curb weight:
219 kg (483 lb) (XP500)
222 kg (489 lb) (XP500A)
Engine:
Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Cylinder arrangement: Inline
Number of cylinders: 2-cylinder
Displacement:
530 cm
3
Bore  stroke:
68.0  73.0 mm (2.68  2.87 in)
Compression ratio: 10.9 : 1
Starting system:
Electric starter
Lubrication system: Dry sump
Engine oil:
Recommended brand:YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA Engine oil quantity:
Oil change:2.70 L (2.85 US qt, 2.38 Imp.qt)
With oil filter removal:
2.90 L (3.07 US qt, 2.55 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark): 0.27 L (0.29 US qt, 0.24 Imp.qt)
Radiator (including all routes): 1.50 L (1.59 US qt, 1.32 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoli ne (Gasohol [E10]
acceptable)
Fuel tank capacity:
15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark:59C1 00
Spark plug(s):
Manufacturer/model: NGK/CR7E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:Wet, centrifugal, multiple-disc
Drivetrain:
Primary reduction ratio:
1.000
Final drive: Belt
Secondary reduction ratio: 6.034 (52/32 x 36/22 x 59/26)
Transmission type: V-belt automatic
Chassis:
Frame type:
Diamond
Caster angle: 25.0 
Trail: 92 mm (3.6 in)
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11-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Index
A
ABS (for ABS models) ...........................4-13
ABS warning light (for ABS models)........4-1
Acceleration and deceleration .................6-3
Air filter element, replacing ....................7-15
Auxiliary DC jack ...................................4-24
Auxiliary lights .......................................7-32
B
Battery ...................................................7-28
Brake fluid, changing .............................7-23
Brake fluid level, checking .....................7-22
Brake lever, front ...................................4-11
Brake lever, rear ....................................4-12
Brake levers, lubricating ........................7-25
Braking ....................................................6-4
C
Cables, checking and lubricating...........7-24
Care.........................................................8-1
Catalytic converter.................................4-16
Centerstand and sidestand, checking and lubricating .....................7-26
Coolant ..................................................7-13
D
Dimmer switch .......................................4-10
Drive belt slack ......................................7-24
E
Emergency mode ..................................7-38
Engine break-in .......................................6-5
Engine idling speed ...............................7-16
Engine oil and oil filter cartridge ............7-10
Engine serial number ............................10-1
Engine stop switch ................................4-10
Engine trouble warning light ....................4-1
F
Front and rear brake lever free play,
checking ..............................................7-20
Front and rear brake pads, checking.....7-22
Front fork, checking ...............................7-26
Fuel .......................................................4-15
Fuel consumption, tips for reducing ........6-5
Fuel tank cap .........................................4-14
Fuses, replacing ....................................7-29
H
Handlebar switches ...............................4-10
Hazard switch ........................................4-10
Headlights .............................................7-31
Helmet holder ........................................4-17
High beam indicator light .........................4-1
Horn switch............................................4-10
How to lock the steering ........................3-10
I
Identification numbers ........................... 10-1
Ignition circuit cut-off system................. 4-22
Indicator lights and warning lights ........... 4-1
K
Key, handling of smart and mechanical
key ........................................................ 3-3
L
License plate light bulb, replacing ......... 7-34
M
Maintenance and lubrication, periodic .... 7-4
Maintenance, emission control system ... 7-3
Matte color, caution................................. 8-1
Model label............................................ 10-2
Multi-function display .............................. 4-3
O
ON/Start switch ..................................... 4-10
Operating range of the smart key system .................................................. 3-2
P
Panels, removing and installing .............. 7-7
Parking .................................................... 6-6
Parking mode ........................................ 3-11
Part locations .......................................... 2-1
Pass switch ........................................... 4-10
Powering off the vehicle .......................... 3-9
R
Rear brake lock cable, adjusting ........... 7-21
Rear brake lock, checking..................... 7-21
Rear brake lock lever ............................ 4-12
Rear view mirrors .................................. 4-21
Rider backrest, adjusting ...................... 4-17
S
Safe-riding points .................................... 1-5
Safety information ................................... 1-1
Seat opening and closing...................... 3-10
Shock absorber assembly..................... 4-21
Sidestand .............................................. 4-22
Smart key ................................................ 3-5
Smart key battery, replacing ................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............. 4-2
Spark plugs, checking ............................. 7-9
Specifications .......................................... 9-1
Speedometer .......................................... 4-2
Starting off............................................... 6-3
Starting the engine .................................. 6-2
Steering, checking ................................ 7-27
Storage ................................................... 8-4
Storage compartments.......................... 4-18
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