key battery YAMAHA TMAX 2016 Owners Manual

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................. 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-8
Powering off the vehicle .................. 3-9
How to lock the steering ................ 3-10
Seat opening and closing .............. 3-10
Parking mode ................................ 3-11
Instrument and control functions ... 4-1
Indicator lights and warning lights ... 4-1
Speedometer .............. ..................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ....................... 4-10
Front brake lever ........................... 4-11
Rear brake lever ............................ 4-12
Rear brake lock lever .................... 4-12
ABS (for ABS models) ................... 4-13
Fuel tank cap ................................. 4-14
Fuel ............................................... 4-15
Catalytic converter......................... 4-16
Adjusting the rider backrest ........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield ..................................... 4-19
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-21
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-22
Auxiliary DC jack ........................... 4-24 For your safety – pre-operation
checks
............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-2
Starting off....................................... 6-3
Acceleration and deceleration......... 6-3
Braking ............................................ 6-4
Tips for reducing fuel
consumption ................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the emission control system ........ 7-3
General maintenance and lubrication chart ........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plugs................ 7-9
Engine oil and oil filter cartridge .... 7-10
Coolant.......................................... 7-13
Replacing the air filter element ..... 7-15
Adjusting the engine idling speed ......................................... 7-16
Checking the throttle grip free play ............................................ 7-16
Valve clearance ............................ 7-17
Tires .............................................. 7-17
Cast wheels .................................. 7-19
Checking the front and rear brake lever free play .................. 7-20
Adjusting the rear brake lock
cable .......................................... 7-21
Checking the rear brake lock ........ 7-21
Checking the front and rear
brake pads ................................. 7-22
Checking the brake fluid level ....... 7-22
Changing the brake fluid ............... 7-23
Drive belt slack.............................. 7-24
Checking and lubricating the cables ........................................ 7-24
2PW-9-E1.book 1 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Smart key system
3-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
NOTICE
ECA15763
The smart key system uses weak ra-
dio waves. The smart key system
may not work in the following situa-
tions.
The smart key is placed in a lo-
cation exposed to strong radio
waves or other electromagnetic
noise
There are facilities nearby that
are emitting strong radio waves
(TV or radio towers, power
plants, broadcasting stations,
airports, etc.)
You are carrying or using com-
munication equipment such as
radios or mobile phones in
close proximity of the smart key
The smart key is in contact with
or covered by a metallic object
Other vehicles equipped with a
smart key system are nearby
In such situations, move the smart
key to another location and perform
the operation again. If it still does
not work, use the mechanical key to
carry out the operation in emergen-
cy mode (See page 7-38).
EAU61582
Operating range of the smart
key system
The operating range of the smart key
system is about 80 cm (31.5 in) from
the center of the handlebars.
TIP
As the smart key system uses
weak radio waves, the operating
range may be affected by the sur-
rounding environment.
When the battery of the smart key
is discharged, the smart key may
not work or its operating range be-
come very small.
If the smart key is turned off, the
vehicle will not recognize the smart
key even if it is within operating
range.
If the “ON/ ” switch, “OFF/LOCK”
switch, or “SEAT OPEN/ ”
switch are repeatedly pressed
when the smart key is out of range
1. “SEAT OPEN/ ” switch
2. “OFF/LOCK” switch
12
2PW-9-E1.book 2 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Smart key system
3-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
or cannot communicate with the
vehicle, all switches will be tempo-
rarily disabled.
Placing the smart key in the front
or rear storage compartment may
block communication between the
smart key and the vehicle. If the
rear trunk is locked with the smart
key inside, the smart key system
may be disabled. The smart key
should always be carried on your
person.
When leaving the vehicle, make
sure you apply the steering lock
and take the smart key with you. It
is recommended that you turn the
smart key off.
EAU61643
Handling of the smart key and
mechanical key
WARNING
EWA17952
The smart key should be carried
with you. Do not store it on the
vehicle.
When the smart key is within op-
erating range, exercise due care
because other people not carry-
ing the smart key can start the
engine and operate the vehicle.
Included with the vehicle is one smart
key (with a built-in mechanical key) and
one spare mechanical key with an iden-
tification tag. Keep the spare mechani-
cal key and tag separate from the smart
key. Should you lose or damage the
smart key, or when its battery is dis-
charged, the mechanical key will serve
as a back up. The seat can be opened,
the smart key system identification
number can be manually input, and
then the vehicle can be operated. (See
page 7-38.) We recommend that you
note down the identification number
in case of emergency.
If the smart key and identification tag of
1. Mechanical key
2. Smart key
3. Identification number tag
12 13
2PW-9-E1.book 3 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Smart key system
3-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14 the mechanical key are both lost or
damaged, and there is no record of the
identification number, the entire smart
key system will need to be replaced.
TIP
The identification number can also be
found on the inside of the smart key it-
self.
NOTICE
ECA21573
The smart key has precision elec-
tronic components. Observe the fol-
lowing precautions to prevent
possible malfunction or damage.
Do not place or store the smart
key in a storage compartment.
The smart key may be damaged
from road vibrations or exces-
sive heat.
Do not drop, bend, or subject
the smart key to strong impacts.
Do not submerge the smart key
in water or other liquids.
Do not place heavy items or ex-
cessive stress on the smart key.
Do not leave the smart key in a
place exposed to direct sun-
light, high temperature or high
humidity.
Do not grind or attempt to mod- ify the smart key.
Keep the smart key away from
strong magnetic fields and mag-
netic objects such as key hold-
ers, TVs, and computers.
Keep the smart key away from
electric medical equipment.
Do not allow oils, polishing
agents, fuel, or any strong
chemicals to come in contact
with the smart key. The smart
key body may become discol-
ored or cracked.
TIP
The smart key battery life is ap-
proximately two years, but this
may vary according to operating
conditions.
The smart key battery may be-
come discharged even if it is away
from the vehicle and not being
used.
If the smart key continually re-
ceives radio waves, the smart key
battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)
Replace the smart key battery when
the smart key system indicator light
flashes for about 20 seconds when the
power of the vehicle is turned on or
when the smart key indicator light does
not come on when the “ON/OFF”
switch is pushed. (See page 3-6.) After
changing the smart key battery, if the
smart key system still does not operate,
have a Yamaha dealer check the vehi-
cle.
1. Identification number
1 1
2PW-9-E1.book 4 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Smart key system
3-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
TIP
You can register up to six smart keys
for the same vehicle. See a Yamaha
dealer regarding spare smart keys.
EAU61673
Smart key
When the smart key is turned on and
brought within range, the smart key
system allows you to operate the vehi-
cle without inserting a mechanical key.
To turn the smart key on or off
To turn the smart key on or off, press
and hold the “ON/OFF” switch for ap-
proximately one second. When the
smart key is turned off, the vehicle can-
not be operated even if the smart key is
brought within operating range of the
vehicle. Turn the smart key on and
bring it within range to operate the vehi-
cle. (See page 3-2.)
TIP
To preserve battery power, the smart
key will turn off automatically about a
week after the vehicle is last used. Turn
the smart key on before using the vehi-
cle again.
1. “ON/OFF” switch
2. Smart key indicator light
1
2
2PW-9-E1.book 5 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Smart key system
3-6
1
2
3
4
5
6
7
8
9
10
11
12
13
14 To use the mechanical key
Press the release button on the smart
key body to extend the mechanical key.
When finished, simply fold the mechan-
ical key back into place.
TIP
The mechanical key is used for the fuel
tank cap, the front storage compart-
ment, and the seat lock. (See page
4-14, 4-18, and 7-38.)
EAU61603
Replacing the smart key
battery
Replace the battery in the following sit-
uations.
The smart key system indicator
light flashes for about 20 seconds
when the power of the vehicle is
turned on.
When the smart key indicator light
does not come on when the
“ON/OFF” switch is pushed.
WARNING
EWA14724
The battery and other remov-
able parts may cause injury if
swallowed. Keep the battery
and other removable parts away
from children.
Do not expose the battery to di-
rect sunlight or other heat
sources.
NOTICE
ECA15784
Use a cloth when opening the
smart key case with a screw-
driver. Direct contact with hard
objects may damage or scratch
the smart key.
Take precautions to prevent the
waterproof seal from being
1. Mechanical key
2. Release button
12
1. Smart key system indicator light “ ”
1
2PW-9-E1.book 6 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Smart key system
3-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
damaged or contaminated by
dirt.
Do not touch the internal cir-
cuits and terminals. This may
cause malfunctions.
Do not apply excessive force to
the smart key when replacing
the battery.
Make sure the battery is in-
stalled correctly. Confirm the di-
rection of the positive/“+” side
of the battery.
To replace the smart key battery 1. Open the smart key case as shown.
2. Remove the switch plate and con- trol unit from the smart key case.
3. Remove the battery cover.
4. Remove the battery.
TIP
Dispose of the removed battery in ac-
cordance with local regulations. 5. Install a new battery as shown. Note the polarity of the battery.
6. Install the battery cover.
7. Install the switch plate and control unit into the smart key case.
8. Gently snap the smart key case closed.
1. Battery cover
2. Control unit
3. Switch plate
3
1
2
Specified battery:
CR2025
1. Battery
2. Control unit
2 1
2PW-9-E1.book 7 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Smart key system
3-11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
TIP
Make sure the seat is properly
closed before starting off.
In case of an emergency, the seat
can be opened with a mechanical
key. (See page 7-38.)
EAU61593
Parking mode
The steering is locked, and the hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off.
To enter parking mode 1. Lock the steering. (See page 3-10. ）
2. Press and hold the “SEAT OPEN/ ” switch for at least one
second.
3. Upon authentification of the smart key, the beeper will sound twice
and the smart key system will
change to parking mode and the
smart key system indicator light
will come on.
TIP
The seat cannot be opened while in
parking mode.
NOTICE
ECA21990
Do not use the hazard lights for an
extended length of time, otherwise
the battery may discharge.
To exit parking mode
Press and hold the “SEAT OPEN/ ”
switch. Upon authentication of the
smart key, the beeper will sound once
and parking mode is cancelled and the
smart key system indicator light will go
off.
2PW-9-E1.book 11 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Instrument and control functions
4-19
1
2
3
4
5
6
7
8
9
10
11
12
13
14 locked inside and the smart key
system may not operate normally.
NOTICE
ECA15963
Do not leave the seat open for
an extended period of time, oth-
erwise the light may cause the
battery to discharge.
Since the storage compartment
may get wet while the scooter is
being washed, wrap any articles
stored in the compartment in a
plastic bag.
To avoid humidity from spread-
ing through the storage com-
partment and to discourage
possible mold growth, wrap wet
articles in a plastic bag before
storing them in the compart-
ment.
Do not keep anything valuable
or breakable in the storage com-
partment.
Since the storage compartment
accumulates heat from the en-
gine and from direct sunlight,
do not store anything suscepti-
ble to heat, such as food or
flammable items, inside the
compartment.
WARNING
EWA15861
Do not exceed the following loading
limits:
Front storage compartment: 1
kg (2 lb)
Rear storage compartment: 5 kg
(11 lb)
Maximum load for the vehicle:
193 kg (425 lb) (XP500A)
196 kg (432 lb) (XP500)
EAU52212
Windshield
To suit the rider’s preference, the wind-
shield height can be changed to one of
two positions.
To adjust the windshield height
1. Remove the screw access covers by removing the quick fasteners.
2. Remove the windshield by remov- ing the screws.
1. Windshield
1. Quick fastener
2. Screw access cover
1
1
2
1
2PW-9-E1.book 19 ページ ２０１５年９月１０日　木曜日　午後５時１７分

Instrument and control functions
4-24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU49453
Auxiliary DC jack
WARNING
EWA14361
To prevent electrical shock or short-
circuiting, make sure that the cap is
installed when the auxiliary DC jack
is not being used.
NOTICE
ECA15432
The accessory connected to the
auxiliary DC jack should not be used
with the engine turned off, and the
load must never exceed 24 W (2 A),
otherwise the fuse may blow or the
battery may discharge.
This vehicle is equipped with an auxilia-
ry DC jack.
A 12-V accessory connected to the
auxiliary DC jack can be used when the
key is in the “ON” position and should
only be used when the engine is run-
ning.
To use the auxiliary DC jack 1. Turn the key to “OFF”.
2. Remove the auxiliary DC jack cap.
3. Turn the accessory off.
4. Insert the accessory plug into the auxiliary DC jack. 5. Turn the key to “ON”, and then
start the engine. (See page 6-2.)
6. Turn the accessory on.
1. Auxiliary DC jack cap
1
1. Auxiliary DC jack
1
2PW-9-E1.book 24 ページ ２０１５年９月１０日　木曜日　午後５時１７分