lights YAMAHA TMAX 2016 Owners Manual

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................. 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-8
Powering off the vehicle .................. 3-9
How to lock the steering ................ 3-10
Seat opening and closing .............. 3-10
Parking mode ................................ 3-11
Instrument and control functions ... 4-1
Indicator lights and warning lights ... 4-1
Speedometer .............. ..................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ....................... 4-10
Front brake lever ........................... 4-11
Rear brake lever ............................ 4-12
Rear brake lock lever .................... 4-12
ABS (for ABS models) ................... 4-13
Fuel tank cap ................................. 4-14
Fuel ............................................... 4-15
Catalytic converter......................... 4-16
Adjusting the rider backrest ........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield ..................................... 4-19
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-21
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-22
Auxiliary DC jack ........................... 4-24 For your safety – pre-operation
checks
............................................... 5-1
Operation and important riding
points ................................................. 6-1
Starting the engine .......................... 6-2
Starting off....................................... 6-3
Acceleration and deceleration......... 6-3
Braking ............................................ 6-4
Tips for reducing fuel
consumption ................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the emission control system ........ 7-3
General maintenance and lubrication chart ........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plugs................ 7-9
Engine oil and oil filter cartridge .... 7-10
Coolant.......................................... 7-13
Replacing the air filter element ..... 7-15
Adjusting the engine idling speed ......................................... 7-16
Checking the throttle grip free play ............................................ 7-16
Valve clearance ............................ 7-17
Tires .............................................. 7-17
Cast wheels .................................. 7-19
Checking the front and rear brake lever free play .................. 7-20
Adjusting the rear brake lock
cable .......................................... 7-21
Checking the rear brake lock ........ 7-21
Checking the front and rear
brake pads ................................. 7-22
Checking the brake fluid level ....... 7-22
Changing the brake fluid ............... 7-23
Drive belt slack.............................. 7-24
Checking and lubricating the cables ........................................ 7-24
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Table of contents
Checking and lubricating the throttle grip and cable.................7-25
Lubricating the front and rear brake levers................................7-25
Checking and lubricating the centerstand and sidestand .........7-26
Checking the front fork ..................7-26
Checking the steering ....................7-27
Checking the wheel bearings ........7-27
Battery ...........................................7-28
Replacing the fuses .......................7-29
Headlights......................................7-31
Auxiliary lights................................7-32
Tail/brake light ...............................7-32
Replacing a front turn signal light bulb ............................................7-33
Rear turn signal light bulb ..............7-33
Replacing the license plate light bulb ............................................7-34
Troubleshooting .......... ...................7-34
Troubleshooting charts ..................7-36
Emergency mode ..........................7-38
Scooter care and storage .................8-1
Matte color caution ..........................8-1
Care .................................................8-1
Storage ............................................8-4
Specifications ....................................9-1
Consumer information ...................10-1
Identification numbers ...................10-1
Index .................................................11-1
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Safety information
1-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14 position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle- bar or the front fork area can cre-
ate instability due to improper
weight distribution or aerody- namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electrical
accessories. If electrical accesso-
ries exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 7-17 for tire
specifications and more information on
replacing your tires.
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Smart key system
3-11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
TIP
Make sure the seat is properly
closed before starting off.
In case of an emergency, the seat
can be opened with a mechanical
key. (See page 7-38.)
EAU61593
Parking mode
The steering is locked, and the hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off.
To enter parking mode 1. Lock the steering. (See page 3-10. ）
2. Press and hold the “SEAT OPEN/ ” switch for at least one
second.
3. Upon authentification of the smart key, the beeper will sound twice
and the smart key system will
change to parking mode and the
smart key system indicator light
will come on.
TIP
The seat cannot be opened while in
parking mode.
NOTICE
ECA21990
Do not use the hazard lights for an
extended length of time, otherwise
the battery may discharge.
To exit parking mode
Press and hold the “SEAT OPEN/ ”
switch. Upon authentication of the
smart key, the beeper will sound once
and parking mode is cancelled and the
smart key system indicator light will go
off.
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4-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Instrument and control functions
EAU49398
Indicator ligh ts and warning
lights
EAU11032Turn signal indicator lights “ ” and
“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11081High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU63521Engine trouble warning light “ ”
This warning light comes on if an elec-
trical circuit monitoring the engine is not
working correctly. If this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circuit of the warning light
can be checked by turning the vehicle
power on. The warning light should
come on for a few seconds, and then
go off. If the warning light does not come on
initially when the vehicle power is
turned on, or if the warning light re-
mains on, have a Yamaha dealer check
the electrical circuit.
TIP
This warning light will come on when
the vehicle power is on and the “ON/ ”
switch is pushed, but this does not indi-
cate a malfunction.
EAU63532ABS warning light “ ” (for ABS
models)
In normal operation, the ABS warning
light comes on when the vehicle power
is turned on and goes off after traveling
at a speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:
does not come on when the vehi-
cle power is turned on
comes on or flashes while riding
does not go off after traveling at a
speed of 10 km/h (6 mi/h) or higher
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 4-13 for an expla-
nation of the ABS.)
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
1. Turn signal indicator lights “ ” and “ ”
2. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
3. High beam indicator light “ ”
4. Engine trouble warning light “ ”
5. Smart key system indicator light “ ”
1
5411
3 2
ABS
ABS
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Instrument and control functions
4-10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU1234H
Handlebar switches
Left
Right
EAU12361Pass switch “PASS”
Press this switch to flash the headlight.
EAU12401Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12461Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12501Horn switch “ ”
Press this switch to sound the horn.
EAU12661Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU63631“ON/ ” switch
With the smart key turned on and within
range, press this switch to turn on the
power to the vehicle. Then with the sid-
estand up and while applying the front
or rear brake, push this switch to crank
the engine with the starter. See page
6-2 for starting instructions prior to
starting the engine.
EAU63571
The engine trouble warning light and
ABS warning light may come on when
the vehicle power is on and the “ON/ ”
switch is pushed, but this does not indi-
cate a malfunction.
EAU63580Hazard switch “ ”
With the vehicle power is on, or when
the smart key system is in parking
mode, use this switch to turn on the
hazard lights (simultaneous flashing of
all turn signal lights).
The hazard lights are used in case of
1. Pass switch “PASS”
2. Dimmer switch “ / ”
3. Turn signal switch “ / ”
4. Horn switch “ ”
1. Engine stop switch “ / ”
2. Hazard switch “ ”
3. “ON/ ” switch
1
23
4
1
2
3
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Instrument and control functions
4-11
1
2
3
4
5
6
7
8
9
10
11
12
13
14 an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
NOTICE
ECA10062
Do not use the hazard lights for an
extended length of time with the en-
gine not running, otherwise the bat-
tery may discharge.
EAU44912
Front brake lever
The front brake lever is located on the
right side of the handlebar. To apply the
front brake, pull this lever toward the
throttle grip.
The front brake lever is equipped with a
position adjusting dial. To adjust the
distance between the front brake lever
and the throttle grip, turn the adjusting
dial while holding the front brake lever
pushed away from the throttle grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with the
“ ” mark on the front brake lever.
1. Front brake lever
2. Brake lever position adjusting dial
3. “ ” mark
4. Distance between brake lever and handlebar
grip
1
4
2
3
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Instrument and control functions
4-15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU13222
Fuel
Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions. 1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vicin-
ity of sparks, open flames, or other
sources of ignition such as the pilot
lights of water heaters and clothes
dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.
3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately wipe off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10072]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15152
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU49743
NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand
1. Fuel tank filler tube
2. Maximum fuel level
2 1
Recommended fuel:
Regular unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity:
15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
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For your safety – pre-operation checks
5-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-17,
7-19
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 7-25
Centerstand, sidestand Make sure that operation is smooth.
Lubricate pivots if necessary. 7-26
Chassis fasteners Make sure that all nuts, bolts and screws are properly
tightened.
Tighten if necessary. —
Instruments, lights,
signals and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer
check vehicle. 4-22
ITEM CHECKS PAGE
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Operation and important riding points
6-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU16821
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16842
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36532
0–1000 km (0–600 mi)
Avoid prolonged operation above 4100
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11283]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5000
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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