air filter YAMAHA TMAX 2018 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points.................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instrume nts.................2-3
Smart key system ............................3-1
Smart key system ....... .....................3-1
Operating range of the smart key system ....... ............................ .......3-2
Handling of the smart key and
mechanical key ............................3-3
Smart key ........................................3-5
Replacing the smart key battery ......3-6
Powering on the vehi cle ..................3-8
Powering off the vehi cle ..................3-9
How to lock the steering ................3-10
How to lock the centerstand ..........3-10
Storage compartment and fuel
tank access ................................3-11
Parking mode ................................3-13
Special features ................................4-1
Cruise control system (XP530D-A) ..................................4-1
D-mode (drive mode) (XP530-A, XP530D-A) ...................................4-3
Traction control system ...................4-4
Instrument and co ntrol functions....5-1
Handlebar switches .........................5-1
Indicator lights and warning lights ...5-2
Speedometer ...................................5-4
Tachometer .....................................5-5
Multi-function display .......................5-5
Front brake lever ...........................5-17
Rear brake lever ............................5-18
Rear brake lock lever.....................5-18
Anti-lock brake system (ABS) ........5-19
Fuel tank cap .................................5-20
Fuel................................................5-21
Fuel tank overflow hose.................5-22
Catalytic converter .........................5-23
Storage compartments ..................5-23 Windshield (XP530E-A,
XP530-A) ................................... 5-25
Rear view mirrors .......................... 5-26
Shock absorber assembly ............. 5-27
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut- off system ......... 5-30
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points ................................................. 7-1
Starting the engine .......................... 7-2
Starting off ....................................... 7-3
Acceleration and deceleration ......... 7-3
Braking ............................................ 7-4
Tips for reducing fuel consumption ................................ 7-5
Engine break-in ............................... 7-5
Parking ............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Owner’s tool kit................................ 8-2
Periodic maintenance chart for the emission control syst em .............. 8-3
General maintenance and lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs ................ 8-9
Canister ......................................... 8-10
Engine oil and oil filter cartridge .... 8-10
Coolant .......................................... 8-13
Engine air filter element ................ 8-14
Checking the engine idling
speed ......................................... 8-15
Checking the throttle grip free play ............................................ 8-16
Valve clearance............................. 8-16
Tires .............................................. 8-17
Cast wheels................................... 8-19
Checking the front and rear brake lever free play ............................ 8-19
Adjusting the rear brake lock
cable .......................................... 8-20
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Description
2-2
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14
EAU63391
Right view
1. Owner’s tool kit (page 8-2)
2. Air filter element (page 8-14)
3. Windshield (page 5-25/5-8)
4. Fuses (page 8-28)
5. Centerstand (page 8-25)
1 2
34
5
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Periodic maintenance and adjustment
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EAU71372
General maintenance and lubrication chart
NO. ITEM
1* Diagnostic system
check Perform dynamic inspection
using Yamaha diagnostic tool.
Check the error codes. 
2 * Air filter element Replace. 
3* V-belt case air filter
elements Clean.

Replace. 
4 * Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
5 * Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
6 * Brake hoses Check for cracks or damage.

Replace. Every 4 years
7 * Brake fluid Change. Every 2 years
8 Rear brake lock
cable Check cable length.
Adjust if necessary. At the initial interval and 4000
km (2400 mi) after the initial
1000 km (600 mi) and every
5000 km (3000 mi) thereafter.
9 * Rear brake lock Check operation.
Adjust. 
10 * Wheels Check runout and for damage.
Replace if necessary. 
11 * Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
12 * Wheel bearings Check bearing for looseness or
damage. X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
8-6
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EAU72781
TIP
Air filters
The engine air filter uses a disposable oil-coated paper element. This element
cannot be cleaned with compressed air, doing so will only damage it.
If you often ride in the rain or in dusty areas, have the engine air filter and
V-belt air filter elements serviced more frequently.
Hydraulic brake service
Regularly check the brake fluid levels in the reservoirs, and refill as necessary.
Replace the internal components of the brake master cylinders and calipers,
and change the brake fluid every 2 years.
Replace the brake hoses every 4 years, or sooner if cracked or damaged.
25 * Cooling system Check coolant level and vehicle
for coolant leakage. 
Change. Every 3 years
26 * V-belt Replace. When the V-belt replacement
indicator flashes [every 20000 km (12000 mi)]
27 * Front and rear
brake switches Check operation.

28 * Moving parts and
cables Lubricate.

29 * Throttle grip
housing and cable Check operation and free play.
Adjust the throttle cable free
play if necessary.
Lubricate the throttle grip housing, cable and grip warmer
wire. 
30 * Lights, signals and
switches Check operation.
Adjust headlight beam.

NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
8-14
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14 corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
6. Install the coolant reservoir cover
by installing the screw.
7. Place the left floorboard mat in the original position and push it down-
ward to secure it.
EAU52032
Engine air filter element
The engine air filter element should be
replaced at the intervals specified in the
periodic maintenance chart. Replace
the air filter element more frequently if
you often ride in wet or dusty condi-
tions.
To replace the air filter element1. Remove panel C. (See page 8-7.)
2. Remove the air filter case cover by removing the screws.
3. Pull the air filter element out.
4. Insert a new air filter element into the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
1. Coolant reservoir cap
Coolant reservoir capacity (up to the
maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
1
1. Screw
2. Air filter case cover
1. Air filter element
1 1
2
1
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Periodic maintenance and adjustment
8-15
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element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10482]
5. Install the air filter case cover by in-
stalling the screws.
6. Install the panel.
EAU44735
Checking the engine idling
speed
Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
Engine idling speed: 1100–1300 r/min
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10-1
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Specifications
EAU6999CDimensions:
Overall length:2200 mm (86.6 in)
Overall width: 765 mm (30.1 in)
Overall height:
1420/1475 mm (55.9/58.1 in) (XP530-A,
XP530E-A)
1420/1555 mm (55.9/61.2 in) (XP530D-A)
Seat height: 800 mm (31.5 in)
Wheelbase:
1575 mm (62.0 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius: 2.8 m (9.19 ft)
Weight:
Curb weight:213 kg (470 lb) (XP530-A, XP530E-A)
216 kg (476 lb) (XP530D-A)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
2-cylinder
Displacement: 530 cm
3
Bore  stroke:
68.0  73.0 mm (2.68  2.87 in)
Compression ratio:
10.9 : 1
Starting system: Electric starter
Lubrication system: Dry sump
Engine oil:
Recommended brand:YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA Engine oil quantity:
Oil change:2.60 L (2.75 US qt, 2.29 Imp.qt)
With oil filter removal:
2.90 L (3.07 US qt, 2.55 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.67 L (1.77 US qt, 1.47 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:
Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity:
15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark:BC31 00
Spark plug(s):
Manufacturer/model: NGK/CR7E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:Wet, centrifugal, multiple-disc
Drivetrain:
Primary reduction ratio:
1.000
Final drive: Belt
Secondary reduction ratio: 6.034 (52/32 x 36/22 x 59/26)
Transmission type: V-belt automatic
Chassis:
Frame type:
Diamond
Caster angle: 26.0 
Trail: 98 mm (3.9 in)
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Index
A
Acceleration and deceleration .................7-3
Air filter element, engine........................8-14
Anti-lock brake system (ABS)................5-19
Anti-lock brake system warning light .......5-3
Auxiliary DC jack ...................................5-28
B
Battery ...................................................8-27
Brake fluid, changing .............................8-22
Brake fluid level, checking .....................8-21
Brake lever, front ...................................5-17
Brake lever, rear ....................................5-18
Brake levers, lubricating ........................8-24
Braking ....................................................7-4
C
Cables, checking and lubricating...........8-23
Canister .................................................8-10
Care.........................................................9-1
Catalytic converter.................................5-23
Centerstand and sidestand, checking and lubricating.....................................8-25
Coolant ..................................................8-13
Cruise control indicator lights ..................5-2
Cruise control switches ...........................5-2
Cruise control system (XP530D-A) .........4-1
D
Data recording, vehicle..........................11-2
Diagnostic connector .............................11-2
Dimmer/Pass switch ................................5-1
D-mode (drive mode) (XP530-A,
XP530D-A) ............................................4-3
Drive belt slack ......................................8-23
Drive mode switch ...................................5-2
E
Emergency mode ..................................8-36
Engine break-in .......................................7-5
Engine idling speed, checking ...............8-15
Engine oil and oil filter cartridge ............8-10
Engine serial number ............................11-1
Engine stop switch ..................................5-1
Engine trouble warning light ....................5-2
F
Front and rear brake lever free play, checking ..............................................8-19
Front and rear brake pads, checking.....8-21
Front fork, checking ...............................8-25
Fuel .......................................................5-21
Fuel consumption, tips for reducing ........7-5
Fuel tank cap .........................................5-20
Fuel tank overflow hose ........................5-22 Fuses, replacing.................................... 8-28
H
Handlebar switches................................. 5-1
Hazard switch ......................................... 5-1
High beam indicator light ........................ 5-2
Horn switch ............................................. 5-1
How to lock the centerstand.................. 3-10
How to lock the steering........................ 3-10
I
Identification numbers ........................... 11-1
Ignition circuit cut-off system................. 5-30
Indicator lights and warning lights ........... 5-2
K
Key, handling of smart and mechanical
key ........................................................ 3-3
L
License plate light bulb, replacing ......... 8-32
M
Maintenance and lubrication, periodic .... 8-4
Maintenance, emission control system ... 8-3
Matte color, caution................................. 9-1
Menu switch ............................................ 5-2
Model label............................................ 11-1
Multi-function display .............................. 5-5
O
ON/Start switch ....................................... 5-1
Operating range of the smart key system .................................................. 3-2
P
Panels, removing and installing .............. 8-7
Parking .................................................... 7-6
Parking mode ........................................ 3-13
Part locations .......................................... 2-1
Powering off the vehicle .......................... 3-9
Powering on the vehicle .......................... 3-8
R
Rear brake lock cable, adjusting ........... 8-20
Rear brake lock, checking..................... 8-20
Rear brake lock lever ............................ 5-18
Rear view mirrors .................................. 5-26
S
Safe-riding points .................................... 1-5
Safety information ................................... 1-1
Select switch ........................................... 5-2
Shock absorber assembly..................... 5-27
Sidestand .............................................. 5-29
Smart key ................................................ 3-5
Smart key battery, replacing ................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............. 5-3
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