lock YAMAHA TMAX 2019 Owner's Manual

Instrument and control functions
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EAU58301
Fuel tank overflow hose
Before operating the vehicle:
Check the fuel tank overflow hose
connection and routing.
Check the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
Make sure that the fuel tank over-
flow hose is not blocked, and clean
it if necessary.
EAU13434
Catalytic converter
This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
NOTICE
ECA10702
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
converter.
1. Fuel tank overflow hose
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Instrument and control functions
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EAU80862
Storage compartments
TIP
The storage compartments have elec-
tronic locks. (See page 3-11.)
Front storage compartment
To open the storage compartment,
press the button.
Open the lid as shown.
To close the storage compartment,
push the lid into the original position. Rear storage compartment
This storage compartment was de-
signed to hold one full-faced helmet or
two 3/4-faced helmets.
NOTICE: The
shaded area is not a storage com-
partment. To prevent damaging the
seat hinges, do not place any items
in this area.
[ECA16092]
TIP
Some helmets cannot be stored in
the rear storage compartment be-
cause of their size or shape.
Do not leave the vehicle unattend-
ed with the seat open.
Do not place the smart key inside
a storage compartment. It may get
locked inside and the smart key
system not operate normally.
1. Button
1
1. Lid
1. Rear storage compartment
2. Shaded area
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2
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Instrument and control functions
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NOTICE
ECA15964
Do not leave the seat open for
an extended period of time, oth-
erwise the light may cause the
battery to discharge.
Since the storage compartment
may get wet when washing the
vehicle, wrap any articles stored
in the compartment in a plastic
bag.
To avoid humidity from spread-
ing through the storage com-
partment and to discourage
possible mold growth, wrap wet
articles in a plastic bag before
storing them in the compart-
ment.
Do not keep anything valuable
or breakable in the storage com-
partment.
Since the storage compartment
accumulates heat from the en-
gine and from direct sunlight,
do not store anything suscepti-
ble to heat, such as food or
flammable items, inside the
compartment.
WARNING
EWA15401
Do not exceed the maximum load of
199 kg (439 lb) (XP530D-A)
202 kg (445 lb) (XP530-A) for the ve-
hicle.
EAU81440
Windshield (XP530-A)
The windshield height can be changed
to one of two positions.
To adjust the windshield height 1. Remove the screw access covers by removing the quick fasteners.
TIP
To remove the quick fastener, rotate its
screwed portion count erclockwise with
a hexagon wrench.
1. Windshield
1. Quick fastener
2. Screw access cover
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Operation and important riding points
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EAU77082
Starting the engine
NOTICE
ECA10251
See page 7-5 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the sides-
tand must be up. (See page 5-29.) 1. With the smart key turned on, ap- proach the vehicle.
2. Push the “ON/ ” switch.
Upon authentication of the smart
key, the beeper will sound twice
and the centerstand and steering
locks (if applied) will be released.
All indicator and warning lights
should come on briefly and then go
off.
The ABS warning light should
come on when the power of the ve-
hicle is turned on, and go off once
the vehicle reaches a traveling
speed of 10 km/h (6 mi/h) or high-
er.
NOTICE
ECA22510
If a warning or indicator light does
not work as described above, see
page 5-2 for the corresponding warning and indicator light circuit
check.
3. Close the throttle completely.
4. Start the engine by pushing the “ON/ ” switch while applying the
front or rear brake.
If the engine does not start within 5
seconds of pressing the “ON/ ”
switch, wait 10 seconds before
pressing the switch again to allow
the battery voltage to restore.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine is
cold!
1. “ON/ ” switch
1
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Operation and important riding points
7-6
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EAU77960
Parking
When parking, turn the vehicle power
off and then the smart key off.
When leaving the vehicle, make sure
you apply the steering lock and center-
stand lock. Take the smart key with
you. It is recommended that you turn
the smart key off.
WARNING
EWA10312
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
TIP
Even when the vehicle is parked in a lo-
cation partitioned by a fence or the
glass window of a shop, if the smart key
is within operating range, other people
will be able to start the engine and op-
erate the vehicle. Please turn the smart
key off when leaving the vehicle. (See
page 3-5.)
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Periodic maintenance and adjustment
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EAU71372
General maintenance and lubrication chart
NO. ITEM
1 *Diagnostic system
check Perform dynamic inspection
using Yamaha diagnostic tool.
Check the error codes. 
2 *Air filter element Replace. 
3 *V-belt case air filter
elements Clean.

Replace. 
4 *Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
5 *Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
6 *Brake hoses Check for cracks or damage.

Replace. Every 4 years
7 *Brake fluid Change. Every 2 years
8 Rear brake lock
cable Check cable length.
Adjust if necessary. At the initial interval and 4000
km (2400 mi) after the initial
1000 km (600 mi) and every
5000 km (3000 mi) thereafter.
9 *Rear brake lock Check operation.
Adjust. 
10 *Wheels Check runout and for damage.
Replace if necessary. 
11 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
12 *Wheel bearings Check bearing for looseness or
damage. X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
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EAU36112
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the fol-
lowing:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if dam-
aged.
Make sure that the canister breath-
er is not blocked, and if necessary,
clean it.
EAU77364
Engine oil and oil filter
cartridge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level 1. Place the vehicle on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for two minutes, and then turn it off.
3. Wait two minutes until the oil level settles.
4. Check the oil level through the check window located at the bot-
tom-left side of the crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
5. If the engine oil is below the mini- mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
1. Caniste
2. Canister breather
12
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
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3
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Periodic maintenance and adjustment
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EAU51921
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
After repairing or replacing the
front tire, tighten the valve stem nut
and locknut to the specified
torques.
EAU50861
Checking the front and rear
brake lever free play
Front
Rear
There should be no free play at the
brake lever ends. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-
dent.
1. Valve stem nut
2. Valve stem locknut
Tightening torques: Valve stem nut:
2.0 N·m (0.20 kgf·m, 1.5 lb·ft)
Valve stem locknut: 3.0 N·m (0.30 kgf·m, 2.2 lb·ft)
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2
1. No brake lever free play
1. No brake lever free play
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Periodic maintenance and adjustment
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EAU53033
Adjusting the rear brake lock
cable
Periodically check the rear brake lock
cable length and adjust if necessary. 1. Release the rear brake lock lever.
2. To increase the rear brake lock ca- ble length, turn the adjusting nut at
the rear brake caliper in direction
(a). To decrease the rear brake
lock cable length, turn the adjust-
ing nut in direction (b).
3. Confirm that the rear brake lock le- ver (page 5-18) functions properly
and that the rear wheel rotates
freely when unlocked.
WARNING
EWA20290
If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.
EAU52293
Checking the rear brake lock
The rear brake lock must be checked at
the intervals specified in the periodic
maintenance and lubrication chart.1. Adjust the rear brake lock cable.
2. Apply the rear brake lock, and then try to push the vehicle to confirm
that the rear brake lock functions
properly.
3. The rear brake lock caliper is pro- vided with a wear indicator, which
allows you to check the rear brake
lock pads. To check the rear brake
lock pads, check the position of the
indicator when the rear brake lock
lever is applied. If the indicator has
passed the wear indicator groove,
have a Yamaha dealer check the
rear brake lock.
4. Make sure that there are no tears or cracks on the rubber boot.
1. Adjusting nut
2. Rear brake lock cable length
Rear brake lock cable length:43–45 mm (1.69–1.77 in)
12
(a)
(b)
1. Wear indicator groove
2. Wear indicator
3. Rubber boot
2 31
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Periodic maintenance and adjustment
8-23
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A low brake fluid level may indicate
worn brake pads or brake system
leakage; therefore, be sure to
check the brake pads for wear and
the brake system for leakage.
If the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause before further rid-
ing.
WARNING
EWA15991
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
EAU22734
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years
Brake hoses: every 4 years
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