engine YAMAHA TMAX 2019 Workshop Manual

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Specifications
EAU84872Dimensions:
Overall length:2200 mm (86.6 in)
Overall width: 765 mm (30.1 in)
Overall height:
1420/1475 mm (55.9/58.1 in) (XP530-A)
1420/1555 mm (55.9/61.2 in) (XP530D-A)
Seat height:
800 mm (31.5 in)
Wheelbase: 1575 mm (62.0 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius:
2.8 m (9.19 ft)
Weight:
Curb weight:213 kg (470 lb) (XP530-A)
216 kg (476 lb) (XP530D-A)
Engine:
Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train: DOHC
Cylinder arrangement:
Inline
Number of cylinders: 2-cylinder
Displacement: 530 cm
3
Bore  stroke:
68.0  73.0 mm (2.68  2.87 in)
Starting system: Electric starter
Engine oil:
Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA Engine oil quantity:
Oil change: 2.60 L (2.75 US qt, 2.29 Imp.qt)
With oil filter removal:
2.90 L (3.07 US qt, 2.55 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.67 L (1.77 US qt, 1.47 Imp.qt)
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity: 15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:ID mark:
BC31 00
Front tire:
Type:Tubeless
Size:
120/70R15M/C(56H)
Manufacturer/model: BRIDGESTONE/BATTLAXSCF (XP530-
A)
DUNLOP/ROADSMART3 (XP530D-A)
Rear tire:
Type:Tubeless
Size: 160/60R15M/C(67H)
Manufacturer/model:
BRIDGESTONE/BATTLAXSCR (XP530-
A)
DUNLOP/ROADSMART3 (XP530D-A)
Loading:
Maximum load:199 kg (439 lb) (XP530D-A)
202 kg (445 lb) (XP530-A)
* (Total weight of rider, passenger, cargo and accessories)
Front brake:
Type:
Hydraulic dual disc brake
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Consumer information
EAU53562
Identification numbers
Record the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.
VEHICLE IDENTIFICATION NUM-
BER:
ENGINE SERIAL NUMBER:
MODEL LABEL INFORMATION:
EAU26411Vehicle identification number
The vehicle identification number is
stamped into the frame.
TIP
The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
authority in your area.
EAU26442Engine serial number
The engine serial number is stamped
into the crankcase.
EAU26501Model label
The model label is affixed to the inside
of the rear storage compartment. (See
page 5-23.) Record the information on
this label in the space provided. This in-
formation will be needed when ordering
spare parts from a Yamaha dealer.
1. Vehicle identification number
1
1. Engine serial number
1. Model label
1
1
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Consumer information
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EAU69910
Diagnostic connector
The diagnostic connector is located as
shown.
EAU85300
Vehicle data recording
This model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research, statisti-
cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data
Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
appropriately according to the following
Privacy Policy.
Privacy Policy
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to
properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data.
With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
When the data is not related to an
individual vehicle nor owner
1. Diagnostic connector
1
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
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Index
A
ABS warning light ....................................5-3
Acceleration and deceleration .................7-3
Air filter element, engine........................8-15
Anti-lock brake system (ABS)................5-18
Auxiliary DC jack ...................................5-28
B
Battery ...................................................8-28
Brake fluid, changing .............................8-23
Brake fluid level, checking .....................8-22
Brake lever, front ...................................5-17
Brake lever, rear ....................................5-17
Brake levers, lubricating ........................8-25
Braking ....................................................7-4
C
Cables, checking and lubricating...........8-24
Canister .................................................8-10
Care.........................................................9-1
Catalytic converter.................................5-22
Centerstand and sidestand, checking and lubricating.....................................8-26
Coolant ..................................................8-13
Cruise control indicator lights ..................5-2
Cruise control switches ...........................5-2
Cruise control system (XP530D-A) .........4-1
D
Data recording, vehicle..........................11-2
Diagnostic connector .............................11-2
Dimmer/Pass switch ................................5-1
D-mode (drive mode) ..............................4-3
Drive belt slack ......................................8-24
Drive mode switch ...................................5-2
E
Emergency mode ..................................8-37
Engine break-in .......................................7-5
Engine idling speed, checking ...............8-16
Engine oil and oil filter cartridge ............8-10
Engine serial number ............................11-1
Engine stop switch ..................................5-1
Engine trouble warning light ....................5-2
F
Front and rear brake lever free play,
checking ..............................................8-20
Front and rear brake pads, checking.....8-22
Front fork, checking ...............................8-26
Fuel .......................................................5-20
Fuel consumption, tips for reducing ........7-5
Fuel tank cap .........................................5-19
Fuel tank overflow hose ........................5-22
Fuses, replacing ....................................8-29
H
Handlebar switches................................. 5-1
Hazard switch ......................................... 5-1
High beam indicator light ........................ 5-2
Horn switch ............................................. 5-1
How to lock the centerstand.................. 3-10
How to lock the steering........................ 3-10
I
Identification numbers ........................... 11-1
Ignition circuit cut-off system................. 5-29
Indicator lights and warning lights ........... 5-2
K
Key, handling of smart and mechanical key ........................................................ 3-3
L
License plate light bulb, replacing ......... 8-32
M
Maintenance and lubrication, periodic .... 8-4
Maintenance, emission control system ... 8-3
Matte color, caution................................. 9-1
Menu switch ............................................ 5-2
Model label............................................ 11-1
Multi-function display .............................. 5-5
O
Operating range of the smart key system .................................................. 3-2
P
Panels, removing and installing .............. 8-7
Parking .................................................... 7-6
Parking mode ........................................ 3-13
Part locations .......................................... 2-1
Powering off the vehicle .......................... 3-9
Powering on the vehicle .......................... 3-8
Power on/Starter switch .......................... 5-1
R
Rear brake lock cable, adjusting ........... 8-21
Rear brake lock, checking..................... 8-21
Rear brake lock lever ............................ 5-18
Rear view mirrors .................................. 5-26
S
Safe-riding points .................................... 1-5
Safety information ................................... 1-1
Select switch ........................................... 5-2
Shock absorber assembly..................... 5-26
Sidestand .............................................. 5-29
Smart key ................................................ 3-5
Smart key battery, replacing ................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............. 5-3
Smart key system, troubleshooting ....... 8-33
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Index
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Spark plugs, checking ............................. 8-9
Special features ...................................... 4-1
Specifications ........................................ 10-1
Speedometer .......................................... 5-4
Starting off............................................... 7-3
Starting the engine .................................. 7-2
Steering, checking ................................ 8-27
Storage ................................................... 9-4
Storage compartment and fuel tank access ................................................ 3-11
Storage compartments.......................... 5-23
T
Tachometer ............................................. 5-4
Throttle grip and cable, checking and lubricating ........................................... 8-25
Throttle grip free play, checking ............ 8-17
Tires ...................................................... 8-18
Tool kit .................................................... 8-2
Traction control system ........................... 4-4
Traction control system indicator light..... 5-3
Troubleshooting .................................... 8-33
Troubleshooting charts ......................... 8-35
Turn signal indicator lights ...................... 5-2
Turn signal light bulb (front), replacing ............................................. 8-32
Turn signal switch ................................... 5-1
V
Valve clearance .................................... 8-17
Vehicle identification number ................ 11-1
Vehicle lights ......................................... 8-31
W
Wheel bearings, checking ..................... 8-27
Wheels .................................................. 8-20
Windshield (XP530-A)........................... 5-24
Y
Yamalube .............................................. 8-13
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