battery YAMAHA TMAX 2019 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points.................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instrume nts.................2-3
Smart key system ............................3-1
Smart key system ....... .....................3-1
Operating range of the smart key system ....... ............................ .......3-2
Handling of the smart key and
mechanical key ............................3-3
Smart key ........................................3-5
Replacing the smart key battery ......3-6
Powering on the vehi cle ..................3-8
Powering off the vehi cle ..................3-9
How to lock the steering ................3-10
How to lock the centerstand ..........3-10
Storage compartment and fuel
tank access ................................3-11
Parking mode ................................3-13
Special features ................................4-1
Cruise control system (XP530D-A) ..................................4-1
D-mode (drive mode).......................4-3
Traction control system ...................4-4
Instrument and co ntrol functions....5-1
Handlebar switches .........................5-1
Indicator lights and warning lights ...5-2
Speedometer ...................................5-4
Tachometer .....................................5-4
Multi-function display .......................5-5
Front brake lever ...........................5-17
Rear brake lever ............................5-17
Rear brake lock lever.....................5-18
Anti-lock brake system (ABS) ........5-18
Fuel tank cap .................................5-19
Fuel................................................5-20
Fuel tank overflow hose.................5-22
Catalytic converter .........................5-22
Storage compartments ..................5-23
Windshield (XP530-A) ...................5-24 Rear view mirrors .......................... 5-26
Shock absorber assembly ............. 5-26
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut-
off system ......... 5-29
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points ................................................. 7-1
Starting the engine .......................... 7-2
Starting off ....................................... 7-3
Acceleration and deceleration ......... 7-3
Braking ............................................ 7-4
Tips for reducing fuel
consumption ................................ 7-5
Engine break-in ............................... 7-5
Parking ............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Tool kit............................................. 8-2
Periodic maintenance charts ........... 8-3
Periodic maintenance chart for the emission control syst em .............. 8-3
General maintenance and
lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs ................ 8-9
Canister ......................................... 8-10
Engine oil and oil filter cartridge .... 8-10
Why Yamalube .............................. 8-13
Coolant .......................................... 8-13
Engine air filter element ................ 8-15
Checking the engine idling
speed ......................................... 8-16
Checking the throttle grip free play ............................................ 8-17
Valve clearance............................. 8-17
Tires .............................................. 8-18
Cast wheels................................... 8-20
Checking the front and rear brake lever free play ............................ 8-20
Adjusting the rear brake lock
cable .......................................... 8-21
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Table of contents
Checking the rear brake lock......... 8-21
Checking the front and rear brake pads ........................................... 8-22
Checking the brake fluid level ....... 8-22
Changing the brake fluid ............... 8-23
Drive belt slack .............................. 8-24
Checking and lubricating the
cables......................................... 8-24
Checking and lubricating the throttle grip and cable ................ 8-25
Lubricating the front and rear brake levers ............................... 8-25
Checking and lubricating the
centerstand and sidestand ......... 8-26
Checking the front fork .................. 8-26
Checking the steering.................... 8-27
Checking the wheel bearings ........ 8-27
Battery ........................................... 8-28
Replacing the fuses ....................... 8-29
Vehicle lights ................................. 8-31
Replacing a front turn signal light
bulb ............................................ 8-32
Replacing the license plate light bulb ............................................ 8-32
Troubleshooting............................. 8-33
Troubleshooting charts .................. 8-35
Emergency mode .......................... 8-37
Scooter care and storage ................. 9-1
Matte color caution .......................... 9-1
Care................................................. 9-1
Storage ............................................ 9-4
Specifications ................................. 10-1
Consumer information ................... 11-1
Identification numbers ................... 11-1
Diagnostic connector ..................... 11-2
Vehicle data recording................... 11-2
Index ................................................ 12-1
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2-1
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Description
EAU63371
Left view
1. Battery (page 8-28)
2. Fuel tank cap (page 5-19)
3. Rear storage compartment (page 5-23)
4. Engine oil filler cap (page 8-10)
5. Grab bar (page 7-3)
6. Sidestand (page 5-29)
7. Engine oil drain bolt (page 8-10)
8. Engine oil level check window (page 8-10)
9. Oil filter cartridge (page 8-10)
10.Coolant level check window (page 8-13)
1 2
34 5
976 8
10
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NOTICE
ECA15764
The smart key system uses weak ra-
dio waves. The smart key system
may not work in the following situa-
tions.
The smart key is placed in a lo-
cation exposed to strong radio
waves or other electromagnetic
noise
There are facilities nearby that
are emitting strong radio waves
(TV or radio towers, power
plants, broadcasting stations,
airports, etc.)
You are carrying or using com-
munication equipment such as
radios or mobile phones in
close proximity of the smart key
The smart key is in contact with
or covered by a metallic object
Other vehicles equipped with a
smart key system are nearby
In such situations, move the smart
key to another location and perform
the operation again. If it still does
not work, use the mechanical key to
carry out the operation in emergen-
cy mode. (See page 8-37.)
EAU77213
Operating range of the smart
key system
The operating range of the smart key
system is about 80 cm (31.5 in) from
the center of the handlebars.
TIP
As the smart key system uses
weak radio waves, the operating
range may be affected by the sur-
rounding environment.
When the battery of the smart key
is discharged, the smart key may
not work or its operating range be-
come very small.
If the smart key is turned off, the
vehicle will not recognize the smart
key even if it is within operating
range.
If the “ON/ ” switch, “OFF/LOCK”
switch, or “ / ” switch are re-
peatedly pressed when the smart
key is out of range or cannot com-
1. “ / ” switch
2. “OFF/LOCK” switch
12
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Smart key system
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14 municate with the vehicle, all
switches will be temporarily dis-
abled.
Placing the smart key in the front
or rear storage compartment may
block communication between the
smart key and the vehicle. If the
rear trunk or front storage com-
partment is locked with the smart
key inside, the smart key system
may be disabled. The smart key
should always carried on your per-
son.
WARNING
EWA17952
The smart key should be carried
with you. Do not store it on the
vehicle.
When the smart key is within op-
erating range, exercise due care
because other people not carry-
ing the smart key can start the
engine and operate the vehicle.
EAU61646
Handling of the smart key and
mechanical key
Included with the vehicle is one smart
key (with a built-in mechanical key) and
one spare mechanical key with an iden-
tification card. Keep the spare mechan-
ical key and card separate from the
smart key. Should you lose or damage
the smart key, or when its battery is dis-
charged, the mechanical key will serve
as a back up. The seat can be opened,
the smart key system identification
number can be manually input, and
then the vehicle can be operated. (See
page 8-37.) We recommend that you
note down the identification number
in case of emergency.
If the smart key and identification card
of the mechanical key are both lost or
damaged, and there is no record of the
identification number, the entire smart
key system will need to be replaced.
TIP
The identification number can also be
found on the smart key itself.
1. Smart key
2. Mechanical key
3. Identification number card
1234
56
123
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NOTICE
ECA21573
The smart key has precision elec-
tronic components. Observe the fol-
lowing precautions to prevent
possible malfunction or damage.
Do not place or store the smart
key in a storage compartment.
The smart key may be damaged
from road vibrations or exces-
sive heat.
Do not drop, bend, or subject
the smart key to strong impacts.
Do not submerge the smart key
in water or other liquids.
Do not place heavy items or ex-
cessive stress on the smart key.
Do not leave the smart key in a
place exposed to direct sun-
light, high temperature or high
humidity.
Do not grind or attempt to mod-
ify the smart key.
Keep the smart key away from
strong magnetic fields and mag-
netic objects such as key hold-
ers, TVs, and computers.
Keep the smart key away from
electric medical equipment.
Do not allow oils, polishing
agents, fuel, or any strong chemicals to come in contact
with the smart key. The smart
key body may become discol-
ored or cracked.
TIP
The smart key battery life is ap-
proximately two years, but this
may vary according to operating
conditions.
The smart key battery may be-
come discharged even if it is away
from the vehicle and not being
used.
If the smart key continually re-
ceives radio waves, the smart key
battery will discharge quickly. (For
example, when placed in the vicin-
ity of electrical products such as
televisions, radios, or computers.)
Replace the smart key battery when
the smart key system indicator light
flashes for about 20 seconds when the
vehicle is first power on, or when the
smart key indicator light does not come
on when the “ON/OFF” switch is
pushed. (See page 3-6.) After changing
the smart key battery, if the smart key
system still does not operate, have a
Yamaha dealer check the vehicle.
TIP
You can register up to six smart
keys for the same vehicle. See a
Yamaha dealer regarding spare
smart keys.
If a smart key is lost, contact a
Yamaha dealer immediately to
prevent the vehicle from being sto-
len.
1. Identification number
1
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EAU77223
Smart key
When the smart key is turned on and
brought within range, the smart key
system allows you to operate the vehi-
cle without inserting a mechanical key.
If the smart key is turned off, the vehicle
cannot be operated even if the smart
key is within operating range of the ve-
hicle.
The current status of the key can be
checked by briefly pressing the
“ON/OFF” switch.
Short flash: the key is on
Long flash: the key is off
To turn the smart key on or off
To turn the smart key on or off, press
the “ON/OFF” switch for one second.
The smart key indicator light will flash. If
the key does a short flash, the key is on.
If the key does a long flash, the key is
off.
TIP
To preserve the vehicle battery power,
the smart key system will turn off auto-
matically about a week after the vehicle
is last used. In this case, press the
“ON/ ” switch once to turn on the smart key system, and then once more
to turn on the vehicle power.
To use the mechanical key
Pull out the mechanical key from the
smart key body. After using the me-
chanical key, insert it back into the
smart key.
1. “ON/OFF” switch
2. Smart key indicator light
3. Mechanical key
1
2
3
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EAU79071
Replacing the smart key
battery
Replace the battery in the following sit-
uations.
The smart key system indicator
light flashes for about 20 seconds
when the power of the vehicle is
turned on.
When the smart key indicator light
does not come on when the
“ON/OFF” switch is pushed.
WARNING
EWA20630
The smart key contains a button cell
battery.
Keep new and used batteries
away from children.
If the battery compartment does
not close securely, stop using
the smart key and keep it away
from children.
Explosion Hazard - do not mishan-
dle the battery.
Danger of explosion if battery is
incorrectly replaced.
Replace only with the same or
equivalent type.
Do not expose smart key to ex-
cessive heat, such as sunshine or fire.
Chemical Burn Hazard - do not in-
gest the battery.
If the battery is swallowed, it can
cause severe internal burns in
just 2 hours and can lead to
death.
If you think batteries might have
been swallowed or placed in-
side any part of the body, seek
immediate medical attention.
NOTICE
ECA24010
Do not apply excessive force to
the smart key when replacing
the battery.
Do not use a screwdriver or oth-
er hard object to force open the
key.
Take precautions to prevent the
waterproof seal from being
damaged or contaminated by
dirt.
Do not touch the internal cir-
cuits and terminals. This may
cause malfunctions.
Make sure the battery is in-
stalled correctly. Confirm the di-
rection of the positive/“+” side
of the battery.
To replace the smart key battery 1. Gently pry open the smart key case.
1. Smart key system indicator light “ ”
1
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Smart key system
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14 2. Remove the battery cover and O-
ring.
3. Remove the battery.
TIP
Dispose of the removed battery in ac-
cordance with local regulations. 4. Install a new battery as shown. Note the polarity of the battery. 5. Install the O-ring and battery cov-
er.
6. Gently snap the smart key case closed.
1. Battery cover
2. O-ring
Specified battery:CR2025
1
2
1. Battery
2. O-ring
3. Battery cover
1
2
3
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Smart key system
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EAU80841
Parking mode
The steering is locked, and the hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off.
To enter parking mode 1. Lock the steering. (See page 3-10.)
2. Press the “ / ” switch for one second.
TIP
If the steering lock has not been ap-
plied, the beeper will sound for 3 sec-
onds (the smart key system indicator
light will also flash) and the vehicle will
not enter parking mode.
3. Upon authentification of the smart key, the beeper will sound twice
and the vehicle will enter parking
mode. The smart key system indi-
cator light will come on.
TIP
The seat, fuel tank cap lid, and the front
storage compartment cannot be
opened while in parking mode.
NOTICE
ECA20760
Using the hazard or turn signal
lights for an extended length of time
may cause the battery to discharge.
To exit parking mode
Press the “ / ” switch. Upon authen-
tication of the smart key, the beeper will
sound once and the smart key system
indicator light will go off.
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