brake YAMAHA TMAX 2021 Owners Manual

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical key ........................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Powering on the vehicle ................. 3-7
Powering off the vehicle ................. 3-8
How to lock the steering ................ 3-9
How to lock the centerstand ........ 3-10
Storage compartment and fuel tank access ............................... 3-11
Parking mode ............................... 3-13
Special features ............................... 4-1
Cruise control system..................... 4-1
D-mode (drive mode)...................... 4-3
Traction control system .................. 4-4
Instrument an d control functions ... 5-1
Handlebar switches ........................ 5-1 Indicator lights and warning
lights ............................................ 5-2
Speedometer .................................. 5-4
Tachometer ..................................... 5-5
Multi-function display...................... 5-5
Front brake lever ........................... 5-17
Rear brake lever ............................ 5-18
Rear brake lock lever .................... 5-18
Anti-lock brake system (ABS) ....... 5-19
Fuel tank cap ................................ 5-20
Fuel ............................................... 5-20
Fuel tank overflow hose ................ 5-22
Catalytic converter ........................ 5-22
Storage compartments ................. 5-23
Rear view mirrors .......................... 5-24
Shock absorber assembly ............ 5-25
Auxiliary DC jack ........................... 5-26
Sidestand ...................................... 5-27
Ignition circuit cut-off system ....... 5-28
For your safety – pre-operation
checks ............................................... 6-1
Operation an d important ri din g
points ................................................. 7-1
Engine break-in ............................... 7-1
Starting the engine .......................... 7-2
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-3
Braking ............................................ 7-3 Tips for reducing fuel
consumption ............................... 7-4
Parking............................................ 7-4
Perio dic maintenance an d
a d justment ........................................ 8-1
Tool kit ............................................ 8-2
Periodic maintenance charts .......... 8-3
Periodic maintenance chart for the emission control system ............. 8-3
General maintenance and
lubrication chart .......................... 8-5
Removing and installing panels ...... 8-9
Checking the spark plugs ............. 8-11
Canister ........................................ 8-12
Engine oil and oil filter cartridge ... 8-12
Why Yamalube.............................. 8-15
Coolant ......................................... 8-15
Replacing the engine air filter element and cleaning the
check hose ................................ 8-17
V-belt air filter elements ................ 8-18
Checking the engine idling speed ........................................ 8-18
Checking the throttle grip free play ............................................ 8-19
Valve clearance............................. 8-19
Tires .............................................. 8-19
Cast wheels .................................. 8-21
Checking the front and rear brake lever free play .................. 8-22UB3TE1E0.book Page 1 Friday, September 11, 2020 8:48 AM

Table of contents
Adjusting the rear brake lock
cable ..........................................8-23
Checking the rear brake lock ........8-23
Checking the front and rear brake pads .................................8-24
Checking the brake fluid level .......8-25
Changing the brake fluid ...............8-26
Drive belt .......................................8-26
Checking and lubricating the cables.........................................8-27
Checking and lubricating the
throttle grip and cable ................8-27
Lubricating the front and rear brake levers................................8-28
Checking and lubricating the centerstand and sidestand ........8-28
Checking the front fork..................8-29
Checking the steering ...................8-30
Checking the wheel bearings ........8-30
Battery ...........................................8-30
Replacing the fuses .......................8-32
Vehicle lights .................................8-34
Replacing the license plate light
bulb ............................................8-34
Troubleshooting ............................8-35
Troubleshooting chart ...................8-37
Emergency mode ..........................8-39
Scooter care an d stora ge ................9-1
Matte color caution .........................9-1
Care .................................................9-1 Storage ........................................... 9-3
Specifications ................................. 10-1
Consumer information ................... 11-1
Identification numbers .................. 11-1
Diagnostic connector.................... 11-2
Vehicle data recording .................. 11-2
In dex ................................................ 12-1
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Safety information
1-5
1Aftermarket Tires an
d Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to pro-
vide the best combination of handling,
braking, and comfort. Other tires, rims,
sizes, and combinations may not be
appropriate. Refer to page 8-19 for tire
specifications and more information on
replacing your tires.
Transportin g the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.  Remove all loose items from the
scooter.
 Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
 Secure the scooter with tie-downs
or suitable straps that are at-
tached to solid parts of the scoot-
er, such as the frame or upper
front fork triple clamp (and not, for
example, to rubber-mounted han-
dlebars or turn signals, or parts
that could break). Choose the lo- cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
 The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce exces-
sively during transport.
EAU57600
Further safe-ri din g points Be sure to signal clearly when
making turns.
 Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.
 Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
 Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
 Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.
 The brake pads or linings could
get wet when you wash the scoot-
er. After washing the scooter,
check the brakes before riding.
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Description
2-3
2
EAU10431
Controls and instruments
1
2
3
4
5
6
7
8
910,1112
12
1. Rear brake lever (page 5-18)
2. Left handlebar switches (page 5-1)
3. Rear brake lock lever (page 5-18)
4. Speedometer (page 5-4)
5. Multi-function display (page 5-5)
6. Tachometer (page 5-5)
7. Right handlebar switches (page 5-1)
8. Front brake lever (page 5-17) 9. Throttle grip (page 8-19)
10.Front storage compartment (page 5-23)
11.Auxiliary DC jack (page 5-26)
12.Smart key system switches (page 3-1)UB3TE1E0.book Page 3 Friday, September 11, 2020 8:48 AM

Special features
4-2
4
you return the throttle grip, the vehicle
will decelerate to the previously set
cruising speed.
Deactivatin
g the cruise control sys-
tem
Perform one of the following opera-
tions to cancel the set cruising speed.
The “ ” indicator light will turn off.  Turn the throttle grip past the
closed position in the deceleration
direction.
 Apply the front or rear brake.
TIPTraveling speed decreases as soon as
the cruise control system is deactivat-
ed; unless the throttle grip is turned.
Usin g the resume function
Push the “RES+” side of the cruise
control setting switch to reactivate the
cruise control system. The traveling
speed will return to the previously set
cruising speed. The “ ” indicator
light will come on.
WARNING
EWA16351
It is d angerous to use the resume
function when the previously set
cruisin g speed is too hi gh for current
con ditions.Turnin g off the cruise control sys-
tem
Push the cruise control power
switch “ ” to turn off the cruise con-
trol system. The “ ” indicator light
and the “ ” indicator light will turn
off.TIPWhenever the cruise control system or
the vehicle power is turned off, the pre-
viously set cruising speed is erased.
You will not be able to use the resume
function until a new cruising speed has
been set.
Automatic deactivation of the cruisecontrol systemThe cruise control system is electroni-
cally controlled and linked with other
control systems. The cruise control
system will automatically deactivate
under the following conditions:  The cruise control system is not
able to maintain the set cruising
speed (such as when going up a
steep hill).
 Wheel slip or wheel spin is detect-
ed. (If the traction control system
is on, traction control will engage.)
 Engine trouble, etc.
If the cruise control system is automat-
ically deactivated, the “ ” indicator
light will turn off and the “ ” indica-
tor light will flash for 4 seconds.
If the cruise control system was auto-
matically deactivated, please stop and
confirm that your vehicle is in good op-
erating condition before continuing on.
When traveling on roads with steep
grades, the cruise control system may
not be able to maintain the set cruising
speed.
1. Deceleration direction
1
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Special features
4-3
4
When going uphill, the actual trav-
eling speed may become lower
than the set cruising speed. If this
occurs, accelerate to the desired
traveling speed using the throttle.
 When going downhill, the actual
traveling speed may become
higher than the set cruising speed.
If this occurs, the setting switch
cannot be used to adjust the set
cruising speed. To reduce the
traveling speed, apply the brakes.
When the brakes are applied, the
cruise control system will deacti-
vate.
EAU81392
D-mo de ( drive mo de)D-mode is an electronically controlled
engine performance system with two
mode selections (touring mode “T” and
sports mode “S”).
WARNING
EWA18440
Do not chan ge the d rive mo de while
the vehicle is movin g.With the throttle grip closed, push the
drive mode switch “MODE” to switch
between modes “S” (sports) and “T”
(touring).
TIP The current drive mode is shown
in the drive mode display (page
5-7).
 The current drive mode is saved
when the vehicle is turned off.
 D-mode cannot be changed while
cruise control is activated.Tourin g mo de “T”
The touring mode “T” is suitable for
various riding conditions.
This mode allows the rider to enjoy
smooth drivability from the low-speed
range to the high-speed range.
Sports mo de “S”
This mode offers a sportier engine re-
sponse in the low- to mid-speed range
compared to the touring mode.
1. Drive mode switch “MODE”
1
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Instrument and control functions
5-2
5
EAU77450
En gine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU77291
Power on/Starter switch “ON/ ”
With the smart key turned on and with-
in range, press this switch to turn on
the power to the vehicle. Then with the
sidestand up and while applying the
front or rear brake, push this switch to
crank the engine with the starter. See
page 7-2 for starting instructions prior
to starting the engine.
EAU79601
Hazar d switch “ ”
With the vehicle power is on or in park-
ing mode, use this switch to turn on the
hazard lights (simultaneous flashing of
all turn signal lights).
The hazard lights are used in case of an
emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
NOTICE
ECA10062
Do not use the hazar d lig hts for an
exten ded len gth of time with the en-
g ine not runnin g, otherwise the bat-
tery may d ischarge.
EAU73952
Cruise control switches
See page 4-1 for an explanation of the
cruise control system.
EAU77301
Menu switch “MENU”
This switch is used to make setting
changes within the multi-function dis-
play. (See page 5-5.)
EAU77311
Select switch “ / ”
This switch is used to make setting
changes within the multi-function dis-
play. (See page 5-5.)
EAU73931
Drive mo de switch “MODE”
See page 4-3 for an explanation of the
drive mode.
EAU77123
In dicator li ghts an d warnin g
lig hts
EAU88680
Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.1. High beam indicator light “ ”
2. Traction control system indicator light “ ”
3. Turn signal indicator lights “ ” and “ ”
4. Smart key system indicator light “ ”
5. ABS warning light “ ”
6. Malfunction indicator light “ ”
7. Cruise control indicator lights
1 2 4 5 6
3
7
12
45 6
3
7
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Instrument and control functions
5-4
5
the anti-lock brake system may not
work correctly. Have a Yamaha dealer
check the vehicle as soon as possible.
WARNING
EWA16043
If the ABS warnin
g li ght does not
turn off after reachin g 10 km/h (6
mi/h), or if the warnin g lig ht comes
on while ri din g:
 Use extra caution to avoi d pos-
si ble wheel lock durin g emer-
g ency brakin g.
 Have a Yamaha dealer check
the vehicle as soon as possi ble.TIPThe ABS warning light may come on
when revving the engine with the
scooter on its centerstand, but this
does not indicate a malfunction.
EAU88700
Traction control system in dicator
lig ht “ ”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on.
TIPWhen the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU78083
Smart key system in dicator
li g ht “ ”
This indicator light will flash when com-
munication between the vehicle and
smart key takes place and when cer-
tain smart key system operations are
carried out.
The indicator light may also flash when
there is an error in the smart key sys-
tem.TIPWhen the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU77131
Spee dometerThe speedometer shows the vehicle’s
traveling speed.
When the vehicle power is turned on,
the speedometer needle will sweep
across the speed range and return to
zero in order to test the electrical cir-
cuit.1. Speedometer
1 1 1
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Instrument and control functions
5-17
5
TIPThe odometer, clock, maintenance
counter item “Oil” and maintenance
counter item “V-Belt” will not be reset.To exit the setting mode1. Use the select switch to highlight
“Return”. 2. Push the “MENU” switch to exit
the setting mode and return to the
standard display mode.
EAU44916
Front brake leverThe front brake lever is located on the
right side of the handlebar. To apply
the front brake, pull this lever toward
the throttle grip.
The front brake lever is equipped with
a brake lever position adjusting dial. To
adjust the distance between the front
brake lever and the throttle grip, push
the brake lever away from the throttle
grip and rotate the adjusting dial. Make
sure the setting number on the adjust-
ing dial aligns with the match mark on
the brake lever.1. Front brake lever
2. Distance
3. Match mark
4. Brake lever position adjusting dial
1
3
4
2
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Instrument and control functions
5-18
5
EAU44926
Rear brake leverThe rear brake lever is located at the
left handlebar grip. To apply the rear
brake, pull this lever toward the han-
dlebar grip.
The rear brake lever is equipped with a
brake lever position adjusting dial. To
adjust the distance between the rear
brake lever and the handlebar grip,
push the brake lever away from the
handlebar grip and rotate the adjusting
dial. Make sure the setting number on
the adjusting dial aligns with the match
mark on the brake lever.
EAU63230
Rear brake lock leverThis vehicle is equipped with a rear
brake lock lever to prevent the rear
wheel from moving while stopped at
traffic signals, railroad crossings, etc.
To lock the rear wheel
Push the rear brake lock lever to the
left until it snaps into place.
To unlock the rear wheel
Push the rear brake lock lever back to
the original position.
TIPBe sure to check that the rear wheel
does not move when the rear brake
lock lever is applied.
WARNING
EWA12362
Never move the rear b rake lock lever
to the left while the vehicle is mov-
in g, otherwise loss of control or an
acci dent may result. Make sure that
the vehicle is stopped b efore mov-
in g the rear brake lock lever to the
left.
1. Rear brake lever
2. Distance
3. Match mark
4. Brake lever position adjusting dial
5
4321
1
3
2
4
1. Rear brake lock lever
1
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