lights YAMAHA XT660Z 2010 User Guide

ECA10260CAUTION:
Even with the transmission in
the neutral position, do not
coast for long periods of time
with the engine off, and do not
tow the motorcycle for long
distances. The transmission is
properly lubricated only when
the engine is running. Inade-
quate lubrication may damage
the transmission.
Always use the clutch while
changing gears to avoid dam-
aging the engine, transmission,
and drive train, which are not
designed to withstand the
shock of forced shifting.
EAU16810
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16841
Engine break-in
There is never a more important peri-
od in the life of your engine than the
period between 0 and 1600 km (1000
mi). For this reason, you should read
the following material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts
in the engine wear and polish them-
selves to the correct operating clear-
ances. During this period, prolonged
full-throttle operation or any condition
that might result in engine overheating
must be avoided.
OPERATION AND IMPORTANT RIDING POINTS
6-3
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PERIODIC MAINTENANCE AND ADJUSTMENT
7-57-5
EAUM1890
TIP
●Replace the air filter element more frequently if you are riding in unusually wet or dusty areas.
●Hydraulic brake service
●Regularly check and, if necessary, correct the brake fluid level.
●Every two years replace the internal components of the brake master cylinder, and change the brake fluid.
●Replace the brake hoses every four years and if cracked or damaged.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
1000 km 10000 km 20000 km 30000 km 40000 km(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
ANNUAL
CHECK
√√ √
√√ √√ √
√√√ √√ √
√√ √√ √
√√ √√ √
√√√ √√ √ Replace.
Check coolant level and vehicle for coolant leakage.
Change.
Check operation.
Lubricate.
Check operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.
Check operation.
Adjust headlight beam. Engine oil filter
element
Cooling system
Front and rear brake
switches
Moving parts and
cables
Throttle grip housing
and cable
Lights, signals and
switches
Every 3 years
19
22 20
✻
21✻
24✻
23✻
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PERIODIC MAINTENANCE AND ADJUSTMENT
7-33
EAUB1580
Replacing a headlight bulb
1. Headlight bulb cover
1. Headlight coupler
2. Headlight bulb holder
3. Headlight bulb
EWA10790
WARNING0
Headlight bulbs get very hot. There-
fore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
3. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
1. Do not touch this area
1. Headlight bulb holder
2. Headlight bulb
This model is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
1. Remove the headlight bulb cover,
and then disconnect the headlight
coupler.
2. Unhook the headlight bulb holder,
and then remove the defective
bulb.
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PERIODIC MAINTENANCE AND ADJUSTMENT
7-35
EAU42652
Replacing an auxiliary light
bulb
1. Auxiliary light socket
2. Auxiliary light bulb
This model is equipped with two auxil-
iary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove panel G. (See page 7-7.)
2. Remove the auxiliary light socket (to-
gether with the bulb) by pulling it out.
3. Remove the burnt-out bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket
(together with the bulb) by push-
ing it in.
6. Install the panel.
EAUM2202
Replacing the license plate
light bulb
1. Bulb socket
2. License plate light bulb
1. Remove the socket (together with
the bulb) by pulling it out.
2. Remove the burnt-out bulb by
pulling it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with
the bulb) by pushing it in.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise
the lens may break.
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PERIODIC MAINTENANCE AND ADJUSTMENT
7-39
TIP
●Make sure that the slot in the
brake caliper bracket is fit over the
retainer on the swingarm.
●Make sure that there is enough
space between the brake pads
before installing the wheel.
2. Install the drive chain onto the
rear sprocket.
3. Install the axle nut, and then low-
er the rear wheel so that it is on
the ground.
4. Adjust the drive chain slack. (See
page 7-24.)
5. Apply the rear brake several
times, and then tighten the axle
nut to the specified torque.
Tightening torque:
Axle nut:
105 Nm (10.5 m·kgf, 75 ft·lbf)
EAU25871
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15141
WARNING0
When checking the fuel system, do
not smoke, and make sure there
are no open flames or sparks in the
area, including pilot lights from wa-
ter heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
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MOTORCYCLE CARE AND STORAGE
8-1
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EAU26004
Care
While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a mo-
torcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its
life and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly in-
stalled.3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets, sprockets,
the drive chain and wheel axles. Al-
ways rinse the dirt and degreaser
off with water.
Cleaning
ECA10772
NOTICE
●Avoid using strong acidic
wheel cleaners, especially on
spoked wheels. If such prod-
ucts are used on hard-to-re-
move dirt, do not leave the
cleaner on the affected area
any longer than instructed. Al-
so, thoroughly rinse the area
off with water, immediately dry
it, and then apply a corrosion
protection spray.
●Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-ter to clean plastic. However, if
the plastic parts cannot be
thoroughly cleaned with water,
diluted mild detergent with wa-
ter may be used. Be sure to
rinse off any detergent residue
using plenty of water, as it is
harmful to plastic parts.
●Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
●Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the fol-
lowing areas: seals (of wheel
and swingarm bearings, fork
and brakes), electric compo-
nents (couplers, connectors,
instruments, switches and
lights), breather hoses and
vents.
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INDEX
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10
Dimmer switch ................................4-9
Engine stop switch .........................4-9
Hazard switch ...............................4-10
Horn switch .....................................4-9
Pass switch .....................................4-9
Start switch .....................................4-9
Turn signal switch ...........................4-9
Headlight bulb, replacing..................7-33
High beam indicator light ...................4-4
Horn switch ........................................4-9
I
Identification numbers ......................10-1
Idling speed, checking .....................7-15
Ignition circuit cut-off system............4-17
Checking operation procedure......4-18
Immobilizer system ............................4-1
Immobilizer system indicator light ......4-4
Indicator and warning lights ...............4-3
Coolant temperature warning light..4-4
Engine trouble warning light ...........4-4
High beam indicator light ................4-4
Immobilizer system indicator light...4-4
Neutral indicator light ......................4-4
Turn signal indicator light ................4-3
Instruments ........................................3-3
Instrument and control functions........4-1
K
Key identification number .................10-1
Keys ...................................................4-1L
Labels (location of important labels) ..1-1
License plate light bulb, replacing ....7-35
Location of important labels ...............1-1
Loading ..............................................2-3
Lubricating the brake and clutch
levers ............................................7-26
Lubricating the brake pedal..............7-27
Lubricating the cables ......................7-25
Lubricating the drive chain ...............7-25
Lubricating the sidestand .................7-27
Lubricating the throttle grip
and cable ......................................7-26
Lubricating the swingarm pivots.......7-28
M
Main switch/steering lock ...................4-2
Model label .......................................10-2
Motorcycle noise regulation
(for Australia) ................................10-2
Multi-function display..........................4-5
Clock mode .....................................4-7
Self-diagnosis devices ....................4-7
Tachometer .....................................4-6
Tripmeter and tachometer modes ...4-6
N
Neutral indicator light .........................4-4
O
Oil filter element ..............................7-10
Operation and important riding
points ..............................................6-1Owner’s tool kit...................................7-1
P
Panels, removing and installing .........7-6
Parking ...............................................6-4
Pass switch ........................................4-9
Periodic maintenance
and adjustment ...............................7-1
Periodic maintenance chart for
the emission control system ...........7-2
Pre-operation check list......................5-2
Pre-operation checks .........................5-1
R
Rear suspension, lubricating............7-27
Rear wheel .......................................7-38
Installing........................................7-39
Removing......................................7-38
Record the identification numbers ...10-1
S
Safety information ..............................2-1
Seat ..................................................4-14
Self-diagnosis devices .......................4-7
Shift pedal ........................................4-10
Shifting ...............................................6-2
Shock absorber assembly
(adjusting) .....................................4-16
Sidestand .........................................4-17
Sidestand, checking and lubricating ..7-27
Sidestand switch, checking ..............4-18
Spark plug, checking..........................7-8
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INDEX
Specifications .....................................9-1
Spoke wheels ...................................7-19
Start switch ........................................4-9
Starting the engine.............................6-1
Steering, checking............................7-29
Steering lock ......................................4-2
Storage...............................................8-3
Supporting the motorcycle ...............7-36
Swingarm, lubricating the pivots ......7-28
T
Tachometer ........................................4-6
Throttle cable free play, checking.....7-16
Throttle grip and cable, checking
and lubricating ..............................7-26
Tips for reducing fuel consumption ....6-3
Tires .................................................7-16
Air pressure ..................................7-16
Tire information .............................7-18
Tire inspection ..............................7-18
Tool kit ................................................7-1
Tripmeter and tachometer modes ......4-6
Troubleshooting ................................7-39
Troubleshooting charts .................7-40
Engine overheating .......................7-41
Turn signal indicator light ...................4-3
Turn signal light bulb, replacing........7-34
Turn signal switch...............................4-9V
Valve clearance ................................7-16
Vehicle identification number ...........10-1
W
Warning lights ....................................4-3
Wheel bearings, checking ................7-29
Wheels, spoke..................................7-19
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