YAMAHA YXZ1000R 2016 Manual PDF

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4
WARNING
EWB00411These shock absorber assemblies contain
highly pressurized nitrogen gas. Read and
understand the following information be-
fore handling the shock absorber assem-
blies.
Do not tamper with or attempt to open
the cylinder assemblies.
 Do not subject the shock absorber as-
semblies to an open flame or other high
heat source. This may cause the unit to
explode due to excessive gas pressure. 
Do not deform or damage the cylinders
in any way. Cylinder damage will result in
poor damping performance.
 Do not dispose of a damaged or worn
out shock absorber assembly yourself.
Take the shock absorber assembly to a
Yamaha dealer for any service.
EBU35041Adjusting the rear shock absorber as-
sembliesThe rear shock absorber assemblies are
equipped with a spring preload adjusting nut,
a rebound damping force adjusting screw, a
high speed compression damping force ad-
justing bolt, and a low speed compression
damping force adjusting screw.
WARNING
EWB02492 Suspension components become hot
during operation. Never touch the com-
pression damping force adjusting bolt
and screw, the rebound damping force
Low speed compression damping setting
Minimum (soft):4 turn(s) out from the fully turned in posi-
tion
Standard: 1 1/2 turn(s) out from the fully turned in
position
Maximum (hard): Adjusting screw fully turned in
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4
adjusting screw or the oil reservoir with
your bare hand or skin until suspension
components have cooled.
 Always adjust the shock absorber as-
semblies on the left and right side to the
same setting. Uneven adjustment can
cause poor handling and loss of stability,
which could lead to an accident. NOTICEECB00091Never turn an adjusting mechanism be-
yond the minimum and maximum settings. TIPAlthough the total number of clicks or turns of
a damping force adjusting mechanism may
not exactly match the following specifications
due to small differences in production, the ac-
tual number of clicks or turns always repre-
sents the entire adjusting range. To obtain a
precise adjustment, it would be advisable to check the number of clicks or turns of each
damping force adjusting mechanism and to
modify the specifications as necessary.
Spring preload
1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direction (a) to increase the spring pre-
load and thereby harden the suspension,
and in direction (b) to decrease the spring
preload and thereby soften the suspen-
sion.
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4
TIPA special wrench can be obtained at a
Yamaha dealer to make this adjustment.
 The spring preload setting is determined by
measuring distance A, shown in the illustra-
tion. The shorter distance A is, the higher
the spring preload; the longer distance A is,
the lower the spring preload.
3. Tighten the locknut to the specified
torque. NOTICE: Always tighten the
locknut against the adjusting nut, and
then tighten it to the specified torque.
[ECB00082]
1. Locknut
2. Spring preload adjusting nut
3. Special wrench
1
3
2
(a)
(b)
Spring preload setting: Minimum (soft):Distance A = 496.8 mm (19.56 in)
Standard: Distance A = 484.1 mm (19.06 in)
Maximum (hard): Distance A = 471.4 mm (18.56 in)1. Distance A
1
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Rebound damping force
Turn the rebound damping force adjusting
screw in direction (a) to increase the rebound
damping force and thereby harden the damp-
ing, and in direction (b) to decrease the re-
bound damping force and thereby soften the
damping.Compression damping force
High speed compression damping force
To increase the compression damping force
and thereby harden the high speed compres-
sion damping, turn the compression damping
force adjusting bolt in direction (a). To de-
crease the compression damping force and
thereby soften the high speed compression
damping, turn the adjusting bolt in direction
(b).
Tightening torque:
Locknut:41 Nm (4.1 m·kgf, 30 ft·lbf)1. Rebound damping force adjusting screw
1(a)
(b)
Rebound damping setting:Minimum (soft):26 click(s) in direction (b)*
Standard: 8 click(s) in direction (b)*
Maximum (hard): 1 click(s) in direction (b)*
* With the adjusting screw fully turned in di- rection (a)
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Low speed compression damping forceTo increase the compression damping force
and thereby harden the low speed compres-
sion damping, turn the compression damping
force adjusting screw in direction (a). To de-
crease the compression damping force and
thereby soften the low speed compression
damping, turn the adjusting screw in direction
(b).
1. High speed compression damping force adjusting boltHigh speed compression damping settingMinimum (soft):4 turn(s) out from the fully turned in posi-
tion
Standard: 1 1/2 turn(s) out from the fully turned in
position
Maximum (hard): Adjusting bolt fully turned in
1
(a)
(b)
1. Low speed compression damping force adjusting screw
1
(a)
(b)
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WARNING
EWB03500These shock absorber assemblies contain
highly pressurized nitrogen gas. Read and
understand the following information be-
fore handling the shock absorber assem-
blies.
 Do not tamper with or attempt to open
the cylinder assemblies.
 Do not subject the shock absorber as-
sembly to an open flame or other high
heat source. This may cause the unit to
explode due to excessive gas pressure. 
Do not deform or damage the cylinders
in any way. Cylinder damage will result in
poor damping performance.
 Do not dispose of a damaged or worn
out shock absorber assembly yourself.
Take the shock absorber assembly to a
Yamaha dealer for any service.
EBU35052Auxiliary DC jackThe auxiliary DC jack is located at the left side
of the glove compartment. The auxiliary DC
jack can be used for suitable work lights, ra-
dios, etc. The auxiliary DC jack should only be
used when the engine is running and the
lights are turned off.NOTICEECB02250 Do not use accessories requiring more
than the stated maximum capacity. Do-
ing so may overload the circuit and cau-
se the fuse to blow.
Low speed compression damping setting
Minimum (soft):4 turn(s) out from the fully turned in posi-
tion
Standard: 1 1/2 turn(s) out from the fully turned in
position
Maximum (hard): Adjusting screw fully turned in
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4
If accessories are used without the en-
gine running, the ba ttery may discharge.
 Do not use an automotive cigarette light-
er or other accessories with a plug that
gets hot, because the jack can be dam-
aged. 1. Set the light switch to “ ” (off).
2. Turn the accessory off.
3. Start the engine. (See page 6-2.)
4. Open the auxiliary DC jack cap, and then
insert the accessory power plug into the
jack.
5. Turn the accessory on.
6. When the auxiliary DC jack is not beingused, cover it with the cap.
1. Auxiliary DC jack cap
2. Auxiliary DC jackMaximum rated capacity for the auxiliary DC
jack:DC 12 V, 10 A (120 W)
2
1
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EBU31573
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31582Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own-
er’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 5-3, 8-43, 8-50
Clutch • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 5-3, 8-47
Parking brake • Check for proper operation, condition, and free play. 8-49
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 5-4
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Engine oil• Check oil level.
• Fill with oil to proper level if necessary.
5-5, 8-15
Drivetrain • Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-7, 8-25,
8-28, 8-30
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-33
Accelerator pedal • Check free play and for proper operation. 5-7
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Shift lever • Check for proper operation. 5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary.
5-8, 8-62, 8-63
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-54, 8-55
Axle boots • Check for damage. 8-34
ITEM
ROUTINE PAGE
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EBU31730Front and rear brakesBrake pedal
Check that there is no free play in the brake
pedal. If there is free play, have a Yamaha
dealer check the brake system. (See page
8-47.)
 Check the operation of the brake pedal. It
should move smoothly and there should be
a firm feeling when the brakes are applied.
If not, have the vehicle inspected by a
Yamaha dealer.
Brake fluid level
Check the brake fluid level. Add fluid if neces-
sary. (See page 8-45.) Brake fluid leakage
Check to see if any brake fluid is leaking out
of the pipe joints or the brake fluid reservoir.
Apply the brakes firmly for one minute. If there
is any leakage, have the vehicle inspected by
a Yamaha dealer.
Brake operation
Check the operation of the brakes at the start
of every ride. Test the brakes at slow speed
after starting out to make sure they are work-
ing properly. If the brakes do not provide
proper braking performance, inspect the
brake system. (See page 8-43.)
EBU35491ClutchClutch pedal
Check the operation of the clutch pedal. The
pedal should move smoothly and there
should be some resistance when the clutch
pedal is depressed.
Specified brake fluid: DOT 4
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