ACURA CSX 2006 Service Repair Manual

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16-2716-27
Intermediate Shaft Installation
PRESS
B
C
07GAD-PH70201
A
07JAF-SH20400 07965-SD90100 A
B
A
B
6. Install a new outer seal (A) flush with the bearing
support (B) using the support base attachment, the
support base, the 64 mm oil seal driver (C), and a
press. 1. Install a new set ring (A) onto the set ring groove
(B) of the intermediate shaft.
2. Clean the areas where the intermediate shaft contacts the differential thoroughly with solvent or
brake cleaner, and dry with compressed air.
NOTE: Do not wash the rubber parts with solvent.
3. Insert the intermediate shaft (A) into the differential until the set ring locks in the groove.
NOTE: Insert the intermediate shaft carefully to
prevent damaging the oil seal (B).
(cont’d)
Pack the interior
of the outer seal.Replace.
Replace.
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16-28Driveline/Axle
Intermediate Shaft Installation (cont’d)
A
10x1.25mm
39N·m(4.0kgf·m,29lbf·ft)
B
10x1.25mm
39 N·m
(4.0 kgf·m,
29 lbf·ft)
8x1.25mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
4. Install the flange bolt (A) and two shoulder bolts (B).
5. Install the heat shield, and tighten and three bolts.
6. Install the right driveshaft (see page 16-20).
7. Refill the transmission with the recommended transmission fluid:
 5-speed manual transmission (see page 13-5)
 6-speed manual transmission (see page 13-82)
 Automatic transmission (see page 14-232)
8. Check the wheel alignment, and adjust it if necessary (see page 18-5).
9. Test-drive the vehicle.
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Steering
Steering
EPS (Electrical Power Steering) Components
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Special Tools
. 17-2
Component Location Index . 17-3
Steering Wheel Rotational Play Check . 17-4
Power Assist Check . 17-4
Steering Linkage and Gearbox Inspection . 17-5
Steering Wheel Removal . 17-6
Steering Wheel Disassembly/Reassembly . 17-7
Steering Wheel Installation . 17-8
Column Cover Removal and Installation . 17-9
Steering Column Removal and Installation . 17-10
Steering Column Inspection . 17-14
Steering Lock Replacement . 17-14
Rack Guide Adjustment . 17-15
Tie-rod End Ball Joint Boot Replacement . 17-16
Gearbox Mount Cushion Replacement . 17-17
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Component Location Index
. 17-18
General Troubleshooting Information . 17-19
Memorizing the Torque Sensor Neutral Position . 17-22
DTC Troubleshooting Index . 17-23
Symptom Troubleshooting Index . 17-25
System Description . 17-26
Circuit Diagram . 17-30
DTC Troubleshooting . 17-33
Symptom Troubleshooting . 17-60
EPS Motor Removal and Installation . 17-63
Steering Gearbox Removal and Installation . 17-65
Rack End Removal and Installation . 17-79
Rack Guide Removal/Installation . 17-83
EPS Control Unit Removal/Installation . 17-84
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%)Ref. No. Tool Number Description Qty
17-2
Steering
Special Tools
07AAF-SDAA100
Ball Joint Thread Protector, 12 mm 1
07JAF-SH20330 Bushing Base 1
07MAA-SL0020A Locknut Wrench, 43 mm 1
07MAC-SL0A202 Ball Joint Remover, 28 mm 1
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17-3
Component Location Index
DRIVER’S AIRBAG
POWER STEERING GEARBOX STEERING COLUMN
STEERING WHEELReplacement,
page 24-188
Rack Guide Adjustment, page 17-15
Tie-rod End Ball Joint Boot Replacement, page 17-16
Gearbox Mount Cushion Replacement, page 17-17
EPS Component, page 17-18 Column Cover Removal and Installation,
page 17-9
Removal and Installation, page 17-10
Inspection, page 17-14
Steering Lock Replacement, page 17-14 Removal, page 17-6
Disassembly/ Reassembly,
page 17-7
Installation, page 17-8
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Rotational play: 0 10 mm (0 0.39 in.)
17-417-4 Steering
Steering Wheel Rotational Play
Check
Power Assist Check
1. Turn the front wheels to the straight ahead position.
2. Measure how far you can turn the steering wheel
left and right without moving the front wheels.
 If the play is within the limit, the steering gearbox and steering linkage are OK.
 If the play exceeds the limit, adjust the rack guide (see page 17-15). If the play is still excessive after
rack guide adjustment, inspect the steering
linkage and steering gearbox (see page 17-5). NOTE: This test should be done with original equipment
tires and wheels at the correct tire pressure.
1. Start the engine, and let it idle.
2. Attach a commercially available spring scale to the steering wheel. With the engine idling and the
vehicle on a clean, dry floor, pull the scale as
shown, and read it as soon as the tires begin to turn.
3. Ifthescalereadsnomorethan34N(3.5kgf,7.7lbf), the power assist is OK. If it reads more, check these
items:
 Steering linkage (see page 17-5)
 Rack guide adjustment (see page 17-15)
 EPS system (see page 17-19)
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17-5
Steering Linkage and Gearbox Inspection
STEERING COLUMN STEERING JOINTSTIE-ROD END BALL JOINT
BALL JOINT BOOT
BOOT
STEERING GEARBOX
GEARBOX MOUNT CUSHIONS TIE-ROD LOCKNUT
Inspect for loose
mounting hardware.
Check for a loose joint
bolt, or faulty movement.Inspect for faulty
movement and damage.
Inspect for damage
and deterioration.
Inspect for damage
and deterioration.
Inspect for loose mounting hardware.
Inspect for deterioration. Inspect for loose locknut.
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17-6 Steering
Steering Wheel Removal
A
B
A
D B
C
SRS components are located in this area. Review the
SRS component locations (see page 24-11) and the
precautions and procedures (see page 24-13) before
doing repairs or service.
1. Do the battery terminal disconnection procedure (see page 22-68).
2. Align the front wheels straight ahead, then remove the driver’s airbag from the steering wheel
(see page 24-188).
3. Disconnect the cable reel subharness connector (A).
4. Loosen the steering wheel bolt (B). 5. Install a commercially available steering wheel
puller (A) on the steering wheel (B). Free the
steering wheel from the steering column shaft by
turning the pressure bolt (C) of the puller.
Note these items when removing the steering
wheel: Do not tap on the steering wheel or the steering column shaft when removing the steering wheel.
 If you thread the puller bolts (D) into the wheel hub more than five threads, the bolts will hit the
cable reel and damage it. To prevent this, install
a pair of jam nuts five threads up on each puller
bolt.
6. Remove the steering wheel puller, then remove the steering wheel bolt and steering wheel from the
steering column.
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17-7
Steering Wheel Disassembly/Reassembly
DAMPER
CRUISE CONTROL
COMBINATION/SWITCH
AUDIO REMOTE
SWITCH
PADDLE SHIFTER
(DOWNSHIFT SWITCH)*
HARNESS GUIDE STEERING
WHEEL
REAR
COVER
STEERING WHEEL
TRIM MESH TRIM PIECECOVERHEL-VOICE CONTROL SWITCH* SET PLATESTEERING WHEEL
ACCESS PANELPADDLE SHIFTER
(UPSHIFT SWITCH)*
*1: With Navigation
*2: A/T
2
1 2
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