Test ACURA TL 1995 Service Owners Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1995, Model line: TL, Model: ACURA TL 1995Pages: 1771, PDF Size: 62.49 MB
Page 810 of 1771

Oil Pressur e
Testing
If th e oi l pressur e warnin g ligh t stay s o n wit h th e engin e
running , chec k th e engine oil level . I f th e oi l leve l i s cor -
rect :
1 . Connec t a tachometer .
2 . Remov e th e engin e oi l pressur e switch , an d instal l a n
oi l pressur e gauge .
3 . Star t th e engine . Shu t i t of f immediatel y i f th e gaug e
register s n o oi l pressure . Repai r th e proble m befor e
continuing .
4. Allo w th e engin e to reac h operatin g temperatur e (fa n
come s o n a t leas t twice) . Th e pressur e shoul d be :
Engin e Oi l Temperature : 176° F (80°C )
Engin e Oi l Pressure :
A t Idle : 6 9 kP a (0. 7 kgf/cm
2,1 0 psi )
minimu m
A t 3,00 0 rpm : 34 0 kP a (3. 5 kgf/cm
2, 5 0 psi )
minimu m
• I f oi l pressur e i s withi n specifications , replac e th e
oi l pressur e switc h an d recheck .
• I f oi l pressur e is NO T withi n specifications , inspec t
th e oi l pum p (se e pag e 8-14 ).
ADAPTE R(1/8"-28, BSPT )(Commerciall y available )
OIL PRESSUR E GAUG E(Commerciall y available )
ENGINE OI L PRESSUR E SWITC HMOUNTIN G HOL E
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Page 822 of 1771

Radiator
Illustrate d Inde x
Syste m is unde r hig h pressur e whe n th e
engin e i s hot . T o avoi d dange r o f releasin g scaldin g
coolant , remov e ca p onl y whe n th e engin e i s cool .
Total Coolin g Syste m Capacit y (Includin g heate r an d
reservoir )
7.0 (7. 4 US qt , 6. 2 Im p qt )
Reservoi r capacity : 0. 7 (0. 7 U S qt , 0. 6 Im p qt )
RADIATO REngine coolan t
Refillin g an d bleeding , pag e 10- 5
Lea k test , pag e 10- 6
Inspec t soldere d joint s an d
seam s fo r leaks .
Blo w ou t dir t fro m betwee n
cor e fin s wit h compresse d air .
I f insects , etc. , ar e cloggin g
radiator , was h the m of f wit h
low-pressur e water .
CAUTION : Whe n pourin g engin e coolant , b e sur e t o
shu t th e rela y bo x li d an d no t t o spil l coolan t o n th e elec -
trica l part s o r th e painte d portion . I f an y coolan t spills ,
rins e i t of f immediately .
NOTE:
• Chec k al l coolin g syste m hose s fo r damage , leak s o r
deterioratio n an d replac e i f necessary .
• Chec k al l hos e clamp s an d retighte n i f necessary .
• Us e ne w O-ring s whe n reassembling .
RADIATOR CA PPressur e testing , pag e 10- 6
SELF-LOCKIN G NU TA: 4. 4 N- m (0.4 5 kgf-m ,3.3 Ibf-ft )B: 5. 4 N- m (0.5 5 kgf-m ,4.0 Ibf-ft )Replace .
6 x 1. 0 m m7 N- m (0. 7 kgf-m ,5 Ibf-ft )
COOLAN TRESERVOI R
FAN MOTO R
RADIATO R FA NSHROU D
AUTOMATI C TRANSMISSIO N
FLUI D (ATF ) COOLE R HOSE S
Refe r t o sectio n 1 4 whe n
installing .
CONDENSO RFAN SHROU D
LOWER RADIATO RHOSE
ENGIN E COOLAN TTEMPERATUR ESWITCH A
2 4 N- m (2. 4 kgf-m , 1 7 Ibf-ft )
O-RIN GReplace .6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,7.2 Ibf-ft )
A: SHOW A ALUMINU M manufacture d radiator .
B : DENS O manufacture d radiator .
O-RINGReplace .DRAINPLUG
UPPE RRADIATO RHOSE
RADIATO RFAN
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Page 826 of 1771

Radiator
Cap Testin g
1. Remov e th e radiato r cap , we t it s sea l wit h engin e
coolant , the n instal l i t o n th e pressur e tester .
2 . Appl y a pressur e o f 9 3 - 12 3 kP a (0.9 5 - 1.2 5 kgf/cm
2,
14-1 8 psi) .
3. Chec k fo r a dro p in pressure .
4 . I f th e pressur e drops , replac e th e cap .
RADIATO R PRESSUR E TESTE R
(Commerciall y available )
RADIATO R
CAP
ADAPTO R
(fo r 3 2 m m neck , lo w profile )
Testing
1. Wai t unti l th e engin e i s cool , the n carefull y remov e
the radiato r ca p an d fil l th e radiato r wit h engin e
coolan t t o th e to p o f th e fille r neck .
2 . Attac h th e pressur e teste r t o th e radiato r an d appl y
a pressur e o f 93-12 3 kP a (0.9 5 - 1.2 5 kgf/cm
2, 1 4 -
18 psi) .
3. Inspec t fo r engin e coolan t leak s an d a dro p i n pres -
sure.
4. Remov e th e teste r an d reinstal l th e radiato r cap .
NOTE : Chec k fo r engin e oi l i n th e coolan t and/o r
coolan t i n th e engine oil.
RADIATO R PRESSUR ETESTER(Commerciall y available )
ADAPTO R
(for 3 2 m m neck , lo w profile )
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Page 828 of 1771

Thermostat Radiato
r Fa n Switche s
Testing
Replac e th e thermosta t i f i t i s ope n a t roo m temperature .
T o tes t a close d thermostat :
1 . Suspen d th e thermosta t i n a containe r o f wate r a s
shown .
2 . Hea t th e water , an d chec k th e temperatur e wit h a
thermometer . Chec k th e temperatur e a t whic h th e
thermosta t firs t opens , an d a t whic h i t i s full y open .
CAUTION : D o no t le t th e thermomete r touc h th e
botto m of th e ho t container .
3 . Measur e lif t heigh t of the thermosta t whe n full y
open .
STANDAR D THERMOSTA T
Lift height :
Primar y valve : 10. 0 m m (0.3 9 in ) min .
Secondar y valve : 8. 5 m m (0.3 3 in ) min .
Start s opening :
Primar y valve : 176-183° F (80-84°C )
Secondar y valve : 18 1 - 189° F (8 3 - 87°C )
Full y open : 203° F (95°C )
THERMOMETE R
THERMOSTA T
Testing
Removin g th e radiato r fa n switc h whil e
th e engin e is ho t ca n caus e th e coolan t t o spra y out , seri -
ousl y scaldin g you . Alway s le t th e engin e an d radiato r
coo l dow n befor e removin g th e switch .
NOTE : Blee d ai r fro m th e coolin g syste m afte r installin g
th e radiato r fa n switc h (se e pag e 10-5 ).
1 . Remov e th e radiato r fa n switc h A fro m th e radiato r
(se e pag e 10-2 ) an d radiato r fa n switc h B fro m th e
thermosta t housin g (se e pag e 10-9 ).
2 . Suspen d th e switc h i n a containe r of wate r a s
shown .
THERMOMETE R
RADIATORFANSWITC H
WATER
3. Hea t th e wate r an d chec k th e temperatur e wit h a
thermometer .
CAUTION : D o no t le t th e thermomete r touc h th e
botto m of th e ho t container .
4 . Measur e th e resistanc e betwee n th e A an d B termi -
nal s accordin g t o th e table .
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Page 832 of 1771

Component Location s
Index
CONTRO L BO X
Pag e 11- 9
INTAK E AI R BYPAS S (IAB )
CONTRO L SOLENOI D VALV E
EXHAUS T GA S RECIRCULATIO N(EGR) VALV E an d LIF T SENSO R
REA R KNOC K SENSO R (REA R KS )
FRON T KNOC K SENSO R (FRON T KS )
IGNITIO N CONTRO L MODUL E (ICM )Testing , sectio n 2 3
THROTTL E POSITIO N (TP ) SENSO R
EVAPORATIV E EMISSIO N (EVAP )
PURG E CONTRO L SOLENOI D VALV E ('9 5 - 9 6 models )
EVAPORATIV E EMISSIO N
(EVAP ) TW O WA Y VALV E ('9 7 - 9 8 models )
Testing , pag e 11-17 2
FUEL TAN K PRESSUR E
SENSO R ('9 7 - 9 8 models )
EVAPORATIV E EMISSIO N
(EVAP ) BYPAS S SOLENOI D
VALV E ('9 7 - 9 8 models )
Replacement , pag e 11-17 0
EVAPORATIV E EMISSIO N
(EVAP)PURGE CONTRO L
SOLENOI D VALV E
('9 7 - 9 8 models )
EVAPORATIV E EMISSIO N
(EVAP ) PURG E
FLO W SWITC H ('9 5 - 9 6 model :
ELECTRICA LLOADDETECTO R(ELD)
TOP DEA D
CENTER/CRANKSHAF T
POSITION(TDC/CKP ) SENSO R
CYLINDE R POSITIO N
(CYP ) SENSO R MAS
S AI R FLO W (MAF ) SENSO R
INTAK E AI R TEMPERATUR E (IAT ) SENSO R
IDL E AI R CONTRO L (IAC ) VALV E
POWE R STEERIN G PRESSUR E (PSP )
SWITC HTroubleshooting , pag e 11-11 4
ENGIN E COOLAN T TEMPERATUR E (ECT ) SENSO R
CRANKSHAF T SPEE D FLUCTUATIO N
(CKF ) SENSO R
For Troubleshooting of DTC related components, see chart on page 11-44.
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Page 833 of 1771

Component Location s
Index (cont'd )
PRIMARY HEATE D OXYGE N SENSO R (PRIMAR Y HO2S )
SECONDAR Y HEATE D OXYGE N SENSO R (SECONDAR Y HO2S )
SERVICE CHEC K CONNECTO R (2P )
Troubleshootin g procedures , pag e 11-3 2
PGM-F I
MAI N RELA Y
Rela y Testing , pag e 11-13 1
Troubleshooting , pag e 11-13 2
TCM
ENGIN E CONTRO L MODUL E (ECM )
Troubleshooting , pag e 11-5 2
DAT
A LIN K CONNECTO R (16P )
Troubleshootin gprocedures, pag e 11-3 2
For Troubleshooting of DTC related components, see chart on page 11-44.
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Page 834 of 1771

'95 - 9 6 models :
FUEL PRESSUR EREGULATO RTesting, pag e 11-12 8
Replacement , pag e 11-12 9
FUE L PULSATIO N
DAMPE R
FUE L RAI L EVAPORATIV
E EMISSIO N
(EVAP) CONTRO L CANISTE R
FUEL FILTE R
Replacement , pag e 11-12 9 EVAPORATIV
E EMISSIO N
FUE L GAUG E SENDIN G UNI T (EVAP ) TW O WA Y VALV E
Testing , sectio n 2 3
FUE L INJECTOR S
Replacement , pag e 11-12 6 Testing
, pag e 11-17 1
FUE L PUM P
Testing , pag e 11-13 0
Replacement , pag e 11-13 1
FUE L FIL L CA P
FUE L TUBE/QUICK-CONNEC T
FITTINGSPrecautions , pag e 11-12 1
Disconnection , pag e 11-12 1
Connection , pag e 11-12 2
FUE L VAPO R PIP E EVAPORATIV
E EMISSIO N
(EVAP ) PURG E FLO W
SWITC H
FUE L FEE D PIP E
'97-9 8 models :FUEL PRESSUR EREGULATO RTesting, pag e 11-12 8
Replacement , pag e 11-12 9
FUE L PULSATIO N
DAMPER
FUEL RAI L FUE
L RETUR N PIP E FUE
L GAUG E SENDIN G UNI T
Testing , sectio n 2 3
FUE L INJECTOR S
Replacement , pag e 11-12 6
EVAPORATIV E EMISSIO N
(EVAP ) CONTRO L CANISTE R
VEN T SHU T VALV E
Replacement , pag e 11-17 0 FUE
L PUM P
Testing , pag e 11-13 0
Replacement , pag e 11-13 1
FUE L FIL L CA P
EVAPORATIV E EMISSIO N
(EVAP ) CONTRO L CANISTE R FUE
L TAN K
Replacement ,
pag e 11-13 4 FUE
L TUBE/QUICK-CONNEC T
FITTING S
Precautions , pag e 11-12 1
Disconnection , pag e 11-12 1
Connection , pag e 11-12 2
FUEL FEE D PIP E
FUE L VAPO R PIP E
FUE L FILTE RReplacement , pag e 11-12 9
FUE
L TAN K
Replacement ,
pag e 11-13 4
FUE
L RETUR N PIP E
For Troubleshooting of DTC related components, see chart on page 11-44.
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Page 861 of 1771

Troubleshooting
Troubleshootin g Procedure s
How T o Begi n Troubleshootin g
Whe n th e Malfunctio n Indicato r Lam p (MIL ) ha s bee n reporte d on , o r ther e i s a driveabilit y problem , us e th e appropri -
at e procedur e belo w to diagnos e an d repai r th e problem .
A . Whe n th e MI L ha s com e on :
1 . Connec t th e Hond a PG M Teste r o r a n OB D II sca n too l t o th e 16 P Dat a Lin k Connecto r (DLC ) locate d o n th e cente r
consol e behin d th e ashtray .
2. Tur n th e ignitio n switc h O N (II) .
3. Chec k th e DT C an d not e it . Als o chec k an d not e th e
freez e fram e data .
Refe r t o th e Diagnosti c Troubl e Cod e Char t an d
begi n troubleshooting .
MALFUNCTIONINDICATOR
LAM P
(MIL)
NOTE :
• Se e th e OB D II sca n too l o r Hond a PG M Teste r user' s manual s fo r specifi c operatin g instructions .
• Th e sca n too l o r teste r ca n rea d th e Diagnosti c Troubl e Code s (DTC) , freez e fram e data , curren t data , an d othe r
Engin e Contro l Modul e (ECM ) data .
• Freez e fram e dat a indicate s th e engin e condition s whe n th e firs t malfunction , misfir e o r fue l tri m malfunctio n wa s
detected . I t ca n b e usefu l informatio n whe n troubleshooting .
B . Whe n th e MI L ha s no t com e on , bu t ther e i s a driveabilit y problem , refe r t o th e Sympto m Char t o n pag e 11-36 .
C. DTC s will be indicate d by th e blinkin g of th e Malfunctio n Indicato r Lam p (MIL ) with the SC S servic e connecto r
connected .
Connec t th e SC S servic e connecto r t o Servic e Chec k Connecto r a s shown . (Th e 2 P Servic e Chec k Connecto r i s
locate d unde r th e das h o n th e passenger' s sid e o f th e vehicle. ) Tur n th e ignitio n switc h O N (II) .
DAT A LIN K CONNECTO R (16P )
OB D II SCA N TOO L o r
HOND A PG M TESTE R
SERVICE CHEC KCONNECTO R (2P )
SC S SERVIC E CONNECTO R
07PAZ-001010 0
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Page 862 of 1771

II. Engine Control Module (ECM) Reset Procedure
Either of the following actions will reset the ECM.
• Use the OBD II scan tool or Honda PGM Tester to clear the ECM's memory.
NOTE: See the OBD II scan tool or Honda PGM Tester user's manuals for specific operating instructions.
• Turn the ignition switch OFF. Remove the BACK UP RADIO (10 A) fuse from the under-hood fuse/relay box for
10 seconds.
BACK UP RADIO
(10 A) FUSE
UNDER-HOOD
FUSE/RELAY
BOX
III. Final Procedure (this procedure must be done after any troubleshooting)
1. Remove the SCS Service Connector if it is connected.
NOTE: If the SCS service connector is connected and there are no DTCs stored in the ECM, the MIL will stay
on when the ignition switch is turned ON (II).
2. Do the ECM Reset Procedure.
3. Turn the ignition switch OFF.
4. Disconnect the OBD II scan tool or Honda PGM Tester from the Data Link Connector (16P).ProCarManuals.com
Page 864 of 1771

CAUTION:
• Puncturing the insulation on a wire can cause poor or intermittent electrical connections.
• Bring the tester probe into contact with the terminal from the connector side of wire harness connectors in the engine
compartment. For female connectors, just touch lightly with the tester probe and do not insert the probe.
RUBBER SEAL
TESTER PROBE
WIRE HARNESS
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