ACURA TL 1995 Service Repair Manual

Steering Whee l
Disassembly/Reassembl y
Store a remove d airba g assembl y with
the pa d surfac e up . I f th e airba g i s improperl y store d
face down , accidenta l deploymen t coul d prope l th e uni t
with enoug h forc e to caus e seriou s injury .
NOTE: I f a n intac t airba g assembl y ha s bee n remove d
from a scrappe d vehicle , o r ha s bee n foun d defectiv e o r
damage d durin g transit , storag e o r service , i t shoul d b e
deploye d (se e sectio n 24 ).
AIRBA G ASSEMBL Y
TORX BOL T10N-m d.Okgfm , 7 Ibf-ft)
CAUTION :
• Carefull y inspec t th e airba g assembl y befor e install -
ing. D o no t instal l a n airba g assembl y tha t show s
signs o f bein g droppe d o r improperl y handled , suc h
as dents , crack s o r deformation .
• D o no t disassembl e or tampe r with the airba g assem -
bly.
STEERIN G WHEE L
HOR N CONTAC T PLAT E
COVER
CRUIS E CONTRO L SWITCHE S
COVER
ACCESS PANE L
17-28
Steering Wheel
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Installation

Airbag installation

CAUTION:

• Before installing the steering wheel, align the front

wheels straight ahead.

• Be sure to install the harness wires so that they are

not pinched or interfering with other vehicle parts.

• Do not replace the original steering wheel with any

other design, since it will make it impossible to prop-

erly install the airbag. (Only use genuine Honda

replacement parts)

• After reassembly, confirm that the wheels are still

straight ahead and that steering wheel spoke angle

is correct. If minor spoke angle adjustment is neces-

sary, do so only by adjustment of the tie-rods, not by

removing and repositioning the steering wheel.

Confirm that the airbag assembly is

securely attached to the steering wheel; otherwise,

severe personal injury could result during airbag

deployment.

1. Before installing the steering wheel, center the cable

reel. Do this by first rotating the cable reel clockwise

until it stops. Then rotate it counterclockwise

approximately two turns.

The arrow mark on the cable reel label should point

straight up.

ARROW MARK

CABLE REEL

LABEL
2. Install the steering wheel with the steering wheel

bolt.

NOTE: Be sure the steering wheel shaft engages

the cable reel and canceling sleeve.

CAUTION: Do not tap on the steering wheel or

steering column shaft when installing the steering

wheel.

PIN
HOLE

STEERING WHEEL

STEERING WHEEL BOLT

38 N-m (3.9 kgf-m, 28 Ibf-ft)

3. Attach the cruise control switches connector to the

steering wheel clip.

4. Connect the horn connector.

HORN

CONNECTOR

CRUISE CONTROL

SWITCHES CONNECTORProCarManuals.com

Steering Whee l
Installatio n (cont'd )
5. Instal l th e driver' s airba g assembl y wit h ne w Tor x
bolts , an d instal l th e covers .
DRIVER' S
AIRBA G ASSEMBL Y
COVER
6.
TOR X BOLT S9.8 N- m (1. 0 kgf-m , 7 Ibf-ft )
Hold th e paw l sid e connecto r half , an d pres s o n th e
bac k o f th e sleeve-sid e connecto r hal f i n th e directio n
shown . A s th e tw o connecto r halve s ar e presse d
together , th e sleev e is pushe d bac k b y th e pawl .
NOTE : D o no t touc h th e sleeve .
PAWL
SPRING-LOADE DSLEEVE
7.Whe n th e connecto r halve s ar e completel y connected ,
th e paw l i s released , an d th e spring-loade d sleev e
lock s th e connector .
SPRING-LOADE DSLEEVE
8. Attac h th e connecto r i n th e holder , the n instal l th e
acces s pane l o n th e steerin g whee l lowe r cover .
AIRBA GCONNECTO R CONNECTO
R HOLDE R
CABL E REE L
CONNECTO R
ACCES S PANE L
9. Connect the positiv e cabl e first , the n th e negativ e
cabl e t o th e battery .
10 . Afte r installin g th e airba g assembly , confir m prope r
syste m operation :
• Tur n th e ignitio n switc h O N (II) ; th e instrumen t
panel SR S indicato r ligh t shoul d com e o n fo r
abou t si x second s an d the n g o off .
• Confir m operatio n o f hor n buttons .
• Confir m operatio n o f cruis e contro l set/resume /
cance l switches .
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Steering Colum n
Remova l
SRS component s ar e locate d i n thi s area . Revie w th e
SR S componen t locations , precautions , an d procedure s
i n th e SR S (sectio n 24 ) befor e performin g repair s o r ser -
vice .
1. Remov e th e driver' s airba g assembl y an d steerin g
whee l (se e pag e 17-27 ).
2 . Remov e th e lowe r cove r an d driver' s kne e bolste r
(se e sectio n 20 ).
3 . Remov e th e colum n covers .
UPPERCOLUM NCOVER
LOWE R
COLUM NCOVER
4. Remov e th e SR S wir e harnes s connecto r fro m th e
connecto r holder .
5 . Disconnec t th e cabl e ree l connecto r an d SR S mai n
wir e harnes s connecto r (se e pag e 17-27 ).
CONNECTO R HOLDE R
SR S WIR E HARNES S CONNECTO R
6. Disconnec t th e cruis e contro l switc h connecto r fro m
th e cabl e reel , an d remov e th e cabl e ree l fro m th e
combinatio n switch .
CABLE REE L
COMBINATIO N SWITC H CRUIS
E CONTRO L
SWITC H CONNECTO R
7. Remov e th e tur n signa l cancelin g sleev e an d spring .
8 . Remov e th e combinatio n switc h fro m th e steerin g
colum n b y disconnectin g th e connectors .
SPRING
COMBINATIO N SWITC H
STEERIN G COLUM N TUR
N SIGNA LCANCELIN GSLEEVE
NOTE: Refe r t o page 17-6 a of th e '96-9 8 Acura 3.2TL
Servic
e Manual supplement for for the differences in this step for vehiclesequipped with TCS.
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Steering Colum n
Remova l (cont'd )
9. Remov e th e steerin g uppe r join t bol t fro m th e
engin e compartment , the n disconnec t th e steerin g
join t b y movin g th e join t towar d th e column .
UPPER JOIN T BOL T
STEERIN G JOIN T
10. Remov e th e steerin g join t cover .
STEERIN G JOIN T COVE R
CLIPSCLAMP S
11. Disconnec t th e ignitio n switc h connectors .
12 . Remov e th e steerin g colum n b y removin g th e mount -
in g nut s an d bolts .
STEERIN G COLUM N
COLUMN HOLDE R
COLUMN MOUNTIN G BOLT S IGNITIO
N SWITC H
CONNECTOR S
COLUMN MOUNTIN G NUT S
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Inspection
Check th e steerin g colum n bal l bearin g an d th e steer -
in g join t bearing s fo r pla y an d prope r movement . I f
ther e is nois e o r i f ther e is excessiv e play , replac e th e
steerin g colum n a s a n assembly .
Chec k th e retainin g colla r fo r damage . I f i t i s dam -
aged , replac e th e retainin g collar .
Chec k th e absorbin g plates , absorbin g plat e guide s
an d slidin g capsule s fo r distortio n an d breakage .
Replac e th e steerin g colum n a s a n assembl y i f the y
ar e distorte d o r broken .
ABSORBIN G PLAT E
RETAININ G COLLA R
STEERIN G JOIN TBEARING S
SLIDING CAPSUL E
Thi s par t i s attache d
t o th e colum n bracke t
with th e plasti c injections .
COLUMN BAL L BEARIN G
IGNITIO N SWITC H
se e sectio n 23 .
1. Mov e th e til t leve r fro m th e loos e positio n t o loc k
positio n 3 to 5 times ; the n measur e th e til t leve r
preloa d 1 0 m m (0. 4 in ) fro m th e en d o f th e til t lever .
Preload : 7 0 - 9 0 N (7 - 9 kgf , 15-2 0 Ibf )
2. I f th e measuremen t i s ou t o f th e specification ,
adjus t th e preloa d usin g th e followin g procedures .
a . Loose n th e til t lever , an d se t th e steerin g colum n
i n th e neutra l position .
b . Remov e th e 6 m m loc k bol t an d remov e th e stop .
c . Adjus t th e preloa d b y turnin g th e til t loc k bol t lef t
o r right .
d. Pul l u p th e til t leve r t o th e uppermos t positio n
and instal l th e stop . Chec k th e preloa d again . I f
th e measuremen t i s stil l ou t o f specification ,
repeat th e abov e procedure s (a ) throug h (c ) t o
adjust .
CAUTION : B e carefu l no t t o loose n th e til t leve r
whe n installin g th e sto p o r tightenin g th e 6 m m
loc k bolt .
SPRIN G SCAL E
(Commerciall y available )
TIL T LOC K BOL T
Tighte n th e loc k bol t wit hthe til t leve r raised .
STOP 6
m m LOC K BOL T
9. 8 N- m (1. 0 kgf-m , 7 Ibf-ft )
PLASTI
C
INJECTION S
ABSORBIN G PLAT EGUIDE
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Steering Colum n
Installatio n
SRS component s ar e locate d i n thi s area . Revie w th e
SR S componen t locations , precautions , an d procedure s
i n th e SR S ( sectio n 24 ) befor e performin g repair s o r ser -
vice .
1.
2 .
Coa t th e interio r o f th e steerin g join t gromme t wit h
grease , the n guid e th e steerin g shaf t throug h th e
engin e compartmen t bulkhead .
Inser t th e uppe r en d o f th e steerin g join t ont o th e
steerin g shaf t b y alignin g th e serrations .
STEERING SHAF TSTEERIN G JOIN T
SERRATION S
3. Alig n th e bol t hol e i n th e steerin g join t wit h th e slo t
i n th e steerin g shaft . The n loosel y instal l th e join t
uppe r bolt .
NOTE : Befor e tightenin g th e join t uppe r bolt , pul l
on th e steerin g join t t o mak e sur e tha t th e steerin g
joint i s full y seated .
JOINT UPPE R BOL TBolt mus t lin e u p wit h th eflat o n shaft .22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
STEERIN G JOIN T
STEERIN GSHAFT
4. Instal l th e steerin g colum n wit h th e colum n mount -
in g nut s an d colum n holder . The n retighte n th e
join t uppe r bolt .
NOTE : Tak e car e no t t o le t th e retainin g colla r fal l
out o f positio n durin g installation .
STEERING COLUM N
COLUMN HOLDE R
IGNITION SWITC HCONNECTOR S
COLUMN MOUNTIN G NUT S16 N- m (1. 6 kgf-m , 1 2 Ibf-ft )
COLUM N MOUNTIN G BOLT S38 N- m (3. 9 kgf-m , 2 8 Ibf-ft )
5. Instal l th e steerin g join t cove r wit h th e clamp s an d
clips .
STEERIN G JOIN T COVE R
CLAMP S
CLIPS
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6. Instal l th e combinatio n switc h an d connec t th e con -
nectors . B e sur e th e wire s ar e no t caugh t o r pinche d
by an y part s whe n installin g th e combinatio n
switch.
7 . Carefull y instal l th e wir e harnes s wit h th e harnes s
band s an d clamps .
8 . Instal l th e sprin g an d tur n signa l cancelin g sleev e
ont o th e combinatio n switch .
TURN SIGNA LCANCELIN GSLEEVE
SPRING
COMBINATIO N SWITC H
STEERIN G COLUM N
9. Instal l th e cabl e reel , an d connec t th e cruis e contro l
switch connector .
10. Connec t th e cabl e ree l connecto r an d SR S mai n
wir e harnes s connecto r (se e pag e 17-30 ).
CRUIS E CONTRO LSWITCH CONNECTO R
CABLE REE L
11. Instal l th e SR S wir e harnes s connecto r ont o th e con -
necto r holder .
CONNECTO R HOLDE R
SRS WIR E HARNES S CONNECTO R
12. Instal l th e colum n covers .
UPPER COLUM N COVE R
LOWERCOLUM NCOVER
13. Instal l th e driver' s kne e bolste r an d lowe r cove r (se e
sectio n 20 ).
14 . Instal l th e steerin g whee l (se e pag e 17-29 ).
NOTE : Refe r t o page 17-6a of the '96-9 8 Acura 3.2TL Servic
e Manual supplement for for the differences in this step for vehicles equipped with TCS.
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Power Steering Hoses and Lines

Replacement

NOTE:

• Connect each hose to the corresponding line securely

until it contacts the stop on the line. Install the clamp

or adjustable clamp at the specified distance from the

hose end as shown.

• Add the recommended power steering fluid to the

specified level on the reservoir and check for leaks.
CAUTION: Check all clamps for deterioration and defor-

mation; replace the clamps with new ones if necessary.

ADJUSTABLE HOSE CLAMP:

HOSE CLAMP:

Slide the hose over the pipe until it contacts

the stop.
Slide the hose over the pipe until it contacts

the stop.

2.5-5.5 mm

(0.01
-
0.22
in)
2.0
-
4.0
mm

(0.08 -0.16
in)
2.5-5.5 mm

(0.01
-
0.22
in)

RESERVOIR

PUMP OUTLET LINE

(High-pressure)

11 N-m

(1.1 kgf-m, 8 Ibf-ft)

12 N-m (1.2 kgf-m, 9 Ibf-ft)

VALVE BODY UNIT

SENSOR RETURN LINE

PUMP

PUMP OUTLET LINE

(High-pressure)

RETURN HOSE
11 N-m (1.1 kgf-m,

8 Ibf-ft)
SENSOR OUTLET

HOSE
SENSOR INLET

HOSE

POWER STEERING

SPEED SENSOR
PUMP INLET HOSE

(Low-pressure)
SENSOR RETURN HOSE
RETURN HOSEProCarManuals.com

Power Steerin g Pum p
Remova l
NOTE: Befor e disconnectin g th e hose s fro m th e pump ,
plac e a suitabl e containe r unde r th e vehicle .
1 . Remov e th e bel t b y loosenin g th e pum p adjustin g
bolt , mountin g bolt s an d nuts .
2 . Disconnec t th e inle t hos e an d th e outle t lin e fro m
th e pump , an d plu g them .
NOTE : Tak e car e no t t o spil l th e flui d o n th e bod y
or parts . Wip e of f an y spille d flui d a t once .
3 . Remov e th e pum p mountin g bolts , the n remov e th e
pump .
NOTE :
• D o no t tur n th e steerin g whee l wit h th e pum p
removed .
• Wra p th e openin g o f th e pum p wit h a piec e o f
tap e t o preven t foreig n materia l fro m enterin g
th e pump .
PUMP OUTLE T LIN E(High-pressure )
PUMP MOUNTIN G NU T
O-RIN GReplace .
PUMP
ADJUSTIN GBOLT
PUM P MOUNTIN G BOL T
PUMP MOUNTIN GBOLT
PUM P INLE T HOS E(Low-pressure )
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