ACURA TL 1995 Service Repair Manual

Page 1341 of 1771

4. Remov e th e bracke t an d doo r loc k unit . Disconnec t
th e connectors , detac h th e grommet s an d harnes s
clips , the n carefull y remov e th e plasti c cover .
Clip location , 5
BRACKE T
PLASTIC COVE RDOOR LOC K UNI T
5. Befor e installin g th e plasti c cover , mak e sur e th e
doo r harnes s an d connector s ar e fastene d correctl y
o n th e door .
Clip location , 1 3
6. Instal l th e plasti c cover .
NOTE:
• Appl y adhesiv e alon g th e edg e wher e necessar y
t o maintai n a continuou s sea l an d preven t wate r
leaks.
• D o no t plu g th e elongate d holes .
PLASTI CCOVER
Route th e doo r harnes sthrough th e hol e in th eplasti c cover .
ELONGATE DHOLE
PLASTI CCOVERADHESIV E
7. Instal l th e doo r pane l (se e pag e 20-4 ).
NOTE :
Make sur e th e doo r harnes s i s no t pinched .
I f necessary , replac e an y damage d clips .
Mak e sur e th e connector s ar e connecte d properly .
8 . Instal l th e armres t pocke t an d inne r handl e tri m (se e
pag e 20-4 ).
NOTE : Mak e sur e th e connecto r i s connecte d prop -
erly .
Gromme t locations , 2Scre w locations ,
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Page 1342 of 1771

Doors
Outer Handl e Replacemen t
NOTE: Rais e th e glas s fully .
1 . Remove :
• Doo r pane l (se e pag e 20-4 )
• Plasti c cove r (se e pag e 20-5 )
2. Remov e th e ro d protector .
: Scre w location , 1RO D PROTECTO R
3. Remov e th e bolt s an d disconnec t th e connector .
Remove th e switc h harnes s fro m th e harnes s strap .
: Bol t locations , 2
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft ) :
Cli p locations , 2
OUTE R HANDL E
CONNECTO R
4. Remov e th e latch .
: Scre w locations , 3 INNE RHANDLEROD
6 x 1. 0 m m6 N- m (0. 6 kgf-m ,4 Ibf-ft )
LATCH
5. Pul l ou t th e oute r handl e wit h th e latch . Pr y th e oute r
handl e ro d ou t o f it s join t usin g diagona l cutters .
NOTE:
• T o eas e reassembly , not e locatio n o f th e oute r
handl e ro d o n th e join t befor e disconnectin g it .
• Tak e car e no t t o ben d th e oute r handl e rod .
• Us e a sho p towe l t o protec t th e openin g i n th e
door .
OUTE R HANDL ERODBUSHIN G
Replace .
®
JOINT
SHOP TOWE L
DIAGONA LCUTTERS
HARNES SSTRAP
HOLESEALOUTE RHANDL E
LOCKROD
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Page 1343 of 1771


6. Disconnect the cylinder rod as shown.

NOTE: Take care not to damage the lock cylinder

joint.

LOCK CYLINDER

JOINT

OUTER

HANDLE
CYLINDER

ROD

SHOP TOWEL

7. Remove the retainer clip, cylinder protector, cylin-

der switch and lock cylinder from the outer handle.

CYLINDER SWITCH

LOCK

CYLINDER

CYLINDER

PROTECTOR
OUTER

HANDLE

RETAINER

CLIP

8. Installation is the reverse of the removal procedure.

NOTE:

• Make sure the outer handle rod and connector

are connected securely.

• Make sure the wire harness is routed properly.

• Check the door lock and open operations.ProCarManuals.com

Page 1344 of 1771

Latch Replacemen t
NOTE: Rais e th e glas s fully .
1 . Remove :
• Doo r pane l (se e pag e 20-4 )
• Plasti c cove r (se e pag e 20-5 )
• Oute r handl e (se e pag e 20-6 )
2 . Remov e th e screw s an d disconnec t th e connector ,
the n remov e th e inne r handl e an d latch .
NOTE : Tak e car e no t t o ben d th e rods .
: Scre w locations , 2 : Cli p locations , 2
CYLINDE R RO D OUTE
R HANDL E
RODINNE R
HANDL E
LATCH
CONNECTO R
3. Installatio n i s th e revers e o f th e remova l procedure .
NOTE : Mak e sur e th e inne r handl e rod , loc k ro d
an d connecto r ar e connecte d properly .
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Page 1345 of 1771

Doors
Front Sas h Replacemen t
NOTE: Lowe r th e glass .
1 . Remove :
Doo r pane l (se e pag e 20-4 )
Plasti c cove r (se e pag e 20-5 )
Powe r mirro r (se e pag e 20-33 )
Oute r moldin g (se e pag e 20-11 )
2 . Detac h th e clips , the n pr y th e weatherstri p awa y
fro m th e fron t sash .
3 . Remov e th e bolt s an d locknut .
NOTE:
Hold th e adjustin g bol t wit h a he x wrenc h whe n
removin g th e locknut .
Scrib e a lin e aroun d th e locknu t t o sho w th e
origina l adjustment .
: Bol t locations , 2 :
Nu t location , 1
6 x 1. 0 m m9.8 N- m(1.0 kgf-m ,7.2 Ibf-ft )
8 x 1.2 5 mm22 N- m(2.2 kgf-m ,16 Ibf-ft )
FRON T SAS H
LOCK -NUTADJUSTIN G BOL T
4. Remov e th e cli p an d screw .
: Scre w location , 1 : Cli p location , 1
FRON T SAS H
WEATHER -
STRI P
5. Pul l th e fron t sas h ou t o f th e windo w slot .
FRON T SAS H
LOCKNU T
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Page 1346 of 1771


6. Installation is the reverse of the removal procedure.

NOTE: After installing, adjust the position of the

front sash as necessary.

Align the front sash with the glass using the

adjusting bolt at the bottom of the front sash.

FRONT SASH

GLASS

LOCKNUT

ADJUSTING BOLT

Check for water leaks.

NOTE: Do not-high pressure water.ProCarManuals.com

Page 1347 of 1771

Glass/Regulator/Glass Guid e
Replacemen t
1. Remove :
Doo r pane l (se e pag e 20-4 )
Plasti c cove r (se e pag e 20-5 )
2 . Connec t th e powe r windo w switc h t o th e doo r har -
nes s (se e pag e 20-25 ).
3 . Remov e th e stoppe r plates .
NOTE : Scrib e a lin e acros s th e stoppe r plat e posi -
tion to sho w th e origina l adjustment .
STOPPER PLAT E
4. Carefull y mov e th e glas s unti l yo u ca n se e th e glas s
mountin g bolts , the n remov e them .
NOTE : Scrib e a lin e aroun d th e glas s mountin g
bolts t o sho w th e origina l adjustment .
Bolt locations , 3
GLAS S
6 x 1. 0 m m8 N- m (0. 8 kgf-m ,6 Ibf-ft )
Loosen .
STOPPE R
PLATE S
Locatio n Locatio
n
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Page 1348 of 1771

Doors
Glass/Regulator/Glas s Guid e Replacemen t (cont'd )
5. Carefull y pul l th e glas s ou t o f th e windo w slot .
NOTE : Tak e car e no t t o damag e locatio n o n th e
fron t sash .
GLAS S
FRONTSASH
6. Remov e th e inne r handl e (se e pag e 20-7 ).
7 . Disconnec t th e connector , an d remov e th e regulato r
throug h th e cente r hol e i n th e door .
NOTE :
Hold th e adjustin g bolt s wit h a he x wrenc h whe n
removin g th e locknuts .
Scrib e a lin e aroun d th e locknut s t o sho w th e
origina l adjustment .
Nut locations , 4
Bolts locations , 3
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
Location s
6 x 1. 0 m m8 N- m (0. 8 kgf-m ,
6 Ibf-ft )
LOCKNU T
LOCKNU T
ADJUSTING BOL T
REGULATO R
8. Remov e th e glas s guide .
NOTE:
Hold th e adjustin g bol t wit h a he x wrenc h whe n
removin g th e locknut .
Scrib e a lin e aroun d th e locknut s t o sho w th e orig -
ina l adjustment .
Nut locations , 3
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
LOCKNU T
LOCKNU T
ADJUSTIN GBOLT
GLAS S GUID E
HARNES S
CUP
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Page 1349 of 1771

9. Greas e al l th e slidin g surface s o f th e regulato r an d
glas s guid e wher e shown .
GLASSGUIDE
10. Rol l th e glas s u p an d dow n t o se e i f i t move s freel y
withou t binding . Als o mak e sur e tha t ther e i s n o
clearanc e betwee n th e glas s an d weatherstri p whe n
th e glas s i s closed . Adjus t th e positio n o f th e glas s
a s necessar y (se e pag e 20-24 ).
11 . Attac h th e doo r harnes s t o th e doo r correctl y (se e
page 20-5 ).
12 . Disconnec t th e powe r windo w switc h fro m th e doo r
harness .
13. Whe n reinstallin g th e plasti c cover , appl y adhesiv e
alon g th e edg e wher e necessar y to maintai n a contin -
uou s sea l an d preven t wate r leak s (se e pag e 20-5 ).
14 . Instal l th e doo r pane l (se e pag e 20-4 ).
REGULATO R
Adjusting bol tlocations , 3
NOTE : Us e liqui dthrea d lock .
SILICON E GREAS E
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Page 1350 of 1771

Outer Moldin g Replacemen t
NOTE: Lowe r th e glas s fully .
1 . Remove :
• Doo r pane l (se e pag e 20-4 )
• Powe r mirro r (se e pag e 20-33 )
2 . Pee l th e weatherstri p awa y fro m th e doo r a s neces -
sar y (se e pag e 20-12 ), the n remov e th e screw .
3 . Startin g a t th e rear , pr y th e oute r moldin g u p an d
detac h th e clips , the n remov e th e oute r molding .
NOTE : Tak e car e no t t o twis t o r scratc h th e oute r
molding .
Clip locations , 4
-WEATHERSTRI P
4. Installatio n i s th e revers e o f th e remova l procedure .
NOTE : I f necessary , replac e an y damage d clip s an d
stabilizers .
OUTERMOLDIN G
STABILIZE R
Stabilizer
locations , 2 Scre
w location s
CLIP
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