CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual

For example, if end play reading is .055 inch, select
No. 4 Thrust Plate which is .071 to .074 thick. This
should provide an input shaft end play reading of
.020 inch which is within specifications. See chart below to select the proper No. 4 thrust
plate.
INPUT CLUTCHES-RECONDITION
DISASSEMBLY
Fig. 92 Measure Input Shaft End Play
NO. 4 THRUST PLATE CHART
Fig. 1 Tapping Reaction Plate
Fig. 2 Reverse Clutch Snap Ring
Fig. 3 Pry Reverse Clutch Reaction Plate
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Tag reverse clutch pack for reassembly identi-
fication.
Fig. 7 OD/Reverse Pressure Plate
Fig. 8 Waved Snap Ring
Fig. 9 Remove OD Clutch Pack
Fig. 4 Reverse Clutch Reaction Plate
Fig. 5 Reverse Clutch Pack
Fig. 6 OD/Reverse Pressure Plate Snap Ring
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Tag overdrive clutch pack for reassembly iden-
tification.
Fig. 13 No. 2 Needle Bearing
Fig. 14 OD/UD Reaction Plate Tapered Snap Ring
Fig. 15 OD/UD Reaction Plate
Fig. 10 Overdrive Clutch Pack
Fig. 11 Overdrive Shaft Assembly
Fig. 12 Underdrive Shaft Assembly
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Tag underdrive clutch pack for reassembly
identification. CAUTION: Compress return spring just enough to
remove or install snap ring.
Fig. 19 UD Spring Retainer Snap Ring
Fig. 20 UD Return Spring and Retainer
Fig. 21 Underdrive Clutch Piston
Fig. 16 Remove One UD Clutch Disc
Fig. 17 UD Clutch Flat Snap Ring
Fig. 18 Underdrive Clutch Pack
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Fig. 22 Input Hub Tapered Snap Ring
Fig. 23 Tap on Input Hub
Fig. 24 Input Hub Removed
Fig. 25 Pull Retainer from Piston
Fig. 26 Install Snap Ring
Fig. 27 Snap Ring and Return Spring
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ASSEMBLY
Use petrolatum on all seals to ease assembly of
components.
Fig. 28 Remove Input Shaft Snap Ring
Fig. 29 Remove Input Shaft
Fig. 1 Install Input Shaft
Fig. 2 Install Input Shaft Snap Ring
Fig. 3 Return Spring and Snap Ring
Fig. 4 Install Snap Ring
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Fig. 5 Install OD/Reverse Piston
Fig. 6 Install Input Shaft Hub Assembly
Fig. 7 Input Hub Tapered Snap Ring
Fig. 8 Underdrive Clutch Piston
Fig. 9 Seal Compressor Special Tool 5067
Fig. 10 UD Return Spring and Retainer
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CAUTION: Compress return spring just enough to
remove or install snap ring.
Fig. 11 Install UD Spring Retainer and Snap Ring
Fig. 12 Underdrive Clutch Pack
Fig. 13 UD Clutch Flat Snap Ring
Fig. 14 Install Last UD Clutch Disc
Fig. 15 OD/UD Reaction Plate
Fig. 16 Tapered Snap Ring
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Snap ring ends must be located within one
finger of the input clutch hub. Be sure that snap
ring is fully seated, by pushing with screwdriver,
into snap ring groove all the way around. Underdrive clutch pack clearance must be 0.91
to 1.47 mm (.036 to .058 inch). Select the proper
reaction plate to achieve specifications:
Fig. 17 Seating Tapered Snap Ring
Fig. 18 Set Up Dial Indicator for Clutch Clearance
Fig. 19 Use Hook Tool to Raise One Clutch Disc
UNDERDRIVE REACTION PLATE CHART
Fig. 20 Install OD Clutch Pack
Fig. 21 Install Waved Snap Ring
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The overdrive (OD) clutch pack clearance is
1.07 to 2.44 mm (.042 to .096 inch). If not within
specifications, the clutch is not assembled properly.
There is no adjustment for the OD clutch clearance.
Fig. 22 OD/Reverse Pressure Plate
Fig. 23 Pressure Plate Installed
Fig. 24 Install Flat Snap Ring
Fig. 25 Check OD Clutch Pack Clearance
Fig. 26 Install Reverse Clutch Pack
Fig. 27 Install Reaction Plate
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