DATSUN 210 1979 Service Manual

COWL
TOP
GRILLE

REMOVAL
AND

INSTALLATION

Remove
windshield

wiper
arms

2

Open
engine
hood
and

protect

front
fenders
with
covers
to

prevent

scratchirig
the

paint

3
Remove
cowl

top
grille
attaching

screws

4
Draw

cowl

top
grille
forward

S
Installation
is
in
the
reverse
order

of
removal

FRONT
FENDER

REMOVAL
AND

INSTALLATION

I
Remove

front

bumper
Refer
to

Bumper
for

removal
and
installation

2
Remove

cowl

top
grille
Refer
to

Cowl

Top
Grille
for
removal
and

in

stallation

3
Remove

front
turn

signal
lamp

assembly
as
described
in
Section
BE

4

Remove
bolts

attaching
fender
to

hoodledge

upper
side
front

apron
and

front

pillar
Then
remove
front
fender

5
Installation
is
in
the

reverse
order

of
removal

Note
Be

sure
to

apply
sealant
be

tween
front
fender
and

hoodledge

panel

FENDER
PROTECTOR

REMOVAL

AND

INSTALLATION

I
Remove
screws

retaining
fender

protector
to

hoodledge
p
nel

2
Then
fender

protector
can
be

taken
out

easily

3

Installation
is
in

the
reverse

order
of
removal
Body

@
1
Cowl

lOp
grille

2

Hood

sealing
rubber

3
Screw

4

Cowl

top
grille
cap

5

Sealing
rubber

BF5238

Fig
BF
13
Cowl

Top
Grille

BF5248

Fig
BF
14
Front
Fender

Note
After

installing
front

fender

panel
apply
clip
to

mating

edge
of

fender

and

protector

1

Fender

protector

2
Mud

guard

3

Clip

4
Fender

panel
BF525B

Fig
BF

15
Fender
Protector

BF

10

HOOD

ADJUSTMENT

Hood
can
be

adjusted
with
bolts

attaching
hood
to
hood

hinges
hood

lock
mechanism
and
hood

bumpers

Adjust
hood
for
an

even
fit

between

front
fenders

Adjust
hood

according
to
the

following
procedures

I

Adjust
hood
fore
and
aft

by

loosening
bolts

attaching
hood
to

hinge
and

repositioning
hood

2
Loosen

hood

bumper
lock
nuts

and

lower

bumpers
until

they
do

not
contact
front

of
hood
when

hood
is
closed

3
Set
striker
at

center
of

hood

lock
and

tighten
hood

lock

securing

bolts

temporarily

4
Raise
two

hood

bumpers
until

hood
is

flush
with

fenders

5

Tighten
hood
lock

securing
bolts

after
the

proper
adjustment
has
been

obtained

REMOVAL
AND

INSTALLATION

I

Open
hood
and

protect
body

with

covers
to

prevent
scratching

painted
surface

2
Mark
hood

hinge
locations

on

hood

for

proper
reinstallation

3

Holding
both
sides
of
hood

unscrew
bolts

securing
hinge
to
hood

and
remove
hood

This

operation
re

quires
two
men

4

Installation
is
in
the
reverse

order

of
removal

HOOD

LOCK

CONTROL

REMOVAL
AND

INSTALLATION

1

Disconnect
control
cable
from

hood

lock

2

Remove
hood
lock

3

Remove
control
cable

retaining

clamp
from

engine
compartment

4

Remove
hood

lock
release
handle

attaching
bolts
and

remove
hood
lock

release
handle
and

control
cable
from

dash

side

panel

5

Installation
is
in
the

reverse
order

of
removal

referring
to
Hood

Adjust
Body

@

C

ZiIfii

1

Striker

2

Hinge

3
Hood
bumper

4
Hood
lock

BF526B

Fig
BF
16

Adju
ting
Hood

1

Cable
bracket

2

Cable
clip

3
Hood
lock

4

Safety
catth
lever

5

Striker

3
II

5
1

LeS5
than

rJ
3
5
mm

O
l

BF746B

Fig
BF
17
Hood
Lock
Control

ment

6

Open
and
close
hood
several

times
to
check

operation

7
Make
sure

safety
catch
lever

re

tains
hood

properly
when
hood
lock
is

disengaged
Note

a
Lubricate

pivot
safety
catch
lever

and
return

spring

b

Inspect
safety
catch

lever
and
re

turn

spring
for
defonnation

fatigue

or

rusting

BF
ll

Body

DOORS

FRONT
DOOR

1

Doorglas5

3

2
Inside

door
handle

3
Front
lower

sash

@
4

Regulator
handle

5

Regulator
assembly

6

Glass
lower

guide

7

Guide
channel
B

@
8
Door
lock

assembly

9
Door
lock

cylinder

J
10

Outside
door
handle

11

Guide
channel
A

12
Door

lock
knob
@

BF52BB

Fig
BF
18

Front
Door
4
100r
mode16

tp
1J
1

Doorglass

2
Guide
channel
A

3
Inside
door

handle

4

Front
lower
sash

5

Regulator
handle

6

Regulator
assembly

1
Guide
channel
B

8
Glass
lower

guide

9
Doorlock

assembly

10
Door
lock

cylinder

11
Outside
door

handle

12
Inside

door
lock

knob
ID

0
J

8

J
@

BF529B

Fig
BF
19
Door
2
100r
mode16

BF

12

FRONT
DOOR
ASSEMBLY

Adjustment

Proper
door

alignment
can
be
ob

tained

by
adjusting
door

hinge
and

door
lock
striker

Front
door

hinge
can
be

adjusted

without

removing
front
fender

Door

hinge
can
be

moved

up
and

down
and
fore
and
aft

in

enlarged

holes

by
loosening
attaching
bolts

Striker

can
be

moved

up
and
down

and

from
side
to
side
in

enlarged
holes

by
loosening
attaching
bolts

Door

should
be

adjusted
for
an

even

and

parallel
fit
with
the
door

opening
and

surrounding
body
panels

Be
careful
not

to
distort
or
mar

door
and

surrounding
body
panels

when

adjusting

II

I

J

BF163A

Fig
BF

20
Adjusting
Door
Lock

Striker

Removal
and
installation

I

Open
door

fully
and

support
it

with
a

stand
or

jack

Note
Place
a

rag
between
door

and

stand
or

jack
to

protect
door

panel

from

being
sCaRed

2
Remove
door

to

hinge
attaching

bolts
and

remove
door
from

hinges

BF529B

Fig
BF
21

Removing
Front
Door

3

Installation
is
in

the
reverse
order

of
removal
Body

Note

Apply

grease
to

sliding
surfaces

of
levers
and

springs

FRONT
DOOR
GLASS
AND

REGULATOR

Adjustment

Door
window

glass
alignment
can

be

performed
by
adjusting
guide
chan

nel
A

guide
channel
B

I

Partially
tighten
guide
channel
A

and

guide
channel
B

attaching
screws

2
With

glass
in
down

position
move

guide
channel
A
from
side
to
side
and

move
guide
channel
B

up
and
down
to

obtain

proper
alignment
of
window

glass
to
door

sash

glass

3

Cycle
window

glass
up
and
down

to
assure

a

good
window
fit

4
After

proper
glass
alignment
is

obtained

tighten

guide
channel
A
and

guide
channel
B

attaching
bolts

I

I

b

G

O
J

V

moC

BF541B

Fig
BF
22
Adjusting
Guide

Channel

Removal
and
installation

I
Remove

reguiator
handle

by
pry

ing
out
set

pin
Fig
BF
23

shows
set

pin
assembled

to

regulator
handle
and

regulator
handle
to

regulator
with

door

glass
raised

fully

Front

600

Set

pin

Pring

BF285B

Fig
BF
23

Regulator
Handle
and

Set
Pin

BF
13
2
Remove

arm
rest
door
inside

handle
escutcheon
and
door
lock

3
Remove

door
finisher
and

sealing

screen

4

Remove
door

outer

molding

Except
Hatchback

fT

BF530B

Fig
BF
24

Removing
Door
Outer

Molding

5
Lower
door

glass
with

regulator

handle
until

regulator
to

glass
attach

ing
bolts

appear
at

access
holes
in
door

inside

panel

6

Supporting
door

glass
by
hand

remove

regulator
to

glass
attaching

bolts

b

a8

BF531B

Fig
BF

25
Removing
Bolt
Attaching

Glass

7
Raise

door

glass
and
draw
it

upwards

9

o

BF532B

Fig
BF
26

Removing
Door

Gla
8

8
Remove

regulator
attaching

bolts

OF
5338

Fig
BF
27

Removing
R
IIulator

A

ttaching
Bolt

9

Remove

tIuough
large

panel
regulator
assembly

access
hole
in
door

BF534B

Fig
BF
28

Removing
Regulator

A
embly

10
Installation
is

in
the

reverse

order
of
removal

Note

Apply
grease
to

sliding
surfaces

of

reguIator

FRONT
DOOR
LOCK
AND

LOCK

CONTROL

Adjustment

Outside

door
handle

adjustment

can
be

accomplished

by
adjusting
the

clearance
between
outside

door
lock

lever
and

adjusting
nut

nylon
located

on
outside
door
handle
r

d
as
follows
Body

I

Remove
door
fiWsher

and

sealing

screen
Refer
to

Front
Door
Glass
and

Regulator

2
Turn

adjusting
nut
clockwise
or

counterclockwise
to
obtain
a
clearance

of
0
5

to
1

0
mm
0
020

to
0

039
in

Unit
mm

in

BF5358

Fig
BF

29
Adju
oting
Handle
Free

Play

Removal
and
installation

I

Remove
door
finisher
and

sealing

screen
Refer

to
Front
Door
Glass
and

Regulator

2

Turning
resin

clip
in

the
arrow

direction
remove
lock

cylinder
from

rod

@

J

I
Door

lock
cylinder

2

Retaining

clip

3
Resin

clip

4
Lock

cylinder
rod

BF290B

Fig
BF
30

Removing
Lock

Cylinder
Rod

BF
14
3
Loosen

nuts

attachiI

g
outside

door
handle
and
remove
outside

handle

8

I

q

I
o

SF

170A

Fig
BF

31

Removing
Outside
Door

Handle

4
Remove

screws

retaining
inside

door
handle
and

door
lock
and
re

move
lock

assembly
from
hole
in

inside
of
door

I
Imide
door

handle

2
Door

lock

BF291B

Fig
BF

32

Removing
Lock

Assembly

5

Remove
lock

cylinder
by
reo

moving
retaining

clip

6

Installation
is
in
he

reverse
order

of

removal

Body

REAR
DOOR
4
door
Sedan
and

Wagon

@I

9

REAR
DOOR
ASSEMBLY

Adjustment

Follow
the
same

procedures
as
for

front
door

Remoyal
and
installation

Follow
the
same

procedures
as
for

front
door

REAR

DOOR
GLASS
AND

REGULATOR
BF537B

Fig
BF

34
Removing
Bolt
Attaching

Glass

Adjustment

Follow
the

same

procedures
as

for

front

door
4
Remove

outside
door
molding

5
Remove
center
sash
bolts

Ramoyaland
installation

I
Remove
door

finisher
and

sealing

screen
Refer

to
Front
Door
Glass
and

Regulator

2
Lower
door

glass
with

regulator

handle
until

regulator
to

glass
attach

ing
bolts

appear
at

access
holes
in
door

inner

panel

3

Remove

regulator
to

glass
attach

ingbolts
J

I

BF538B

Fig
BF
35

Removing
Center
Sash

Bolts

BF
15
ID
1
Door

glass

2
Inside

door
lock
knob

3

Inside
door
handle

4
Guide
channel
A

5

Regulator
handle

6

Regulator
assembly

7
Lower
sash

8

Center
sash

9
Door
lock

assembly

10
Outside
door
handle

BF536B

Fig
BF
33
Rear
Door

6
Tilt

center
sash
forward
and
then

remove
corner

glass
together
with

partition
weathertrip

7
Remove

center
sash

8
Raise
door

glass
and
draw

it

upwards

9
Remove

regulator
attaching
bolts

then
remove

regulator
assembly

through
large
access
hole
in
door

pene

l

Tn

I

B
F
539B

Fig
BF
36

Removing
Regulator

Attaching
Bolt

10
Installation
is
in
the
reverse

order
of
removal

Note

Apply
grease
to

sliding
surfaces

of

regulator

REAR
DOOR
LOCK

AND

LOCK
CONTROL

Adjustment

Follow

the
same

procedures
as
for

front

door

Removal
and

installation

Remove

door
finisher
and

sealing

screen

Refer
to
Front

Door
Glass
and

Regulator

2

Remove

retaining
screws
from
in

side
door

handle
bell
crank

and
door

lock

and
remove
door
lock

assembly

from

hole
in

inside
of
door

TRUNK

LID
Sedan

V

a
Body

3

cRemove
outside
handle

lil
re

moving
attaching
nuts

Refer
to
Front
Door

Lock
and

Lock

Control

4

Installation
is
in

the
reverse
order

of

removal

Note

Apply
grease
to

sliding
swfaces

of
levers

and

springs

1
Door
lock

2
Inside

door
handte

3

Bell
crank

BF299B

Fig
BF

37
Remoping
Lock

Assembly

BODY
REAR
END

CD

4
@

idtV

j

I

Trunk
lid

2
Trunk
lid

hinge

3
Striker

4

Torsion
bar

5
Trunk
lid
lock

6
Lock

cylinder

BF542B

Fig
BF

38
Trunk
Lid

BF
16

Adjustment
TRUNK
LID
ASSEMBLY

Trunk
lid

can
be

adjusted
with

bolts

attaching
trunk
lid

to
trunk

lid

hinge
and
trunk
lid
lock
striker

I
Loosen

bolts

attaching
trunk
lid

to
trunk
lid

hinge

2
Move
trunk
lid
fore
and

aft
and

up
and
down

to
obtain
a
flush
fit

between

trunk
lid
and

rear
fender

L

BF543B

Fig
BF
39

Adjusting
Trunk
Lid

3

After

alignment
is

properly
made

tighten
bolts

securely

4
To

obtain
a

snug
fit

between

trunk
lid
and

weatherstrip
loosen

trunk
lid

lock
striker

attaching
bolts

enough
to

move
lock

striker

working

striker

up
or
down
and

from
side
to

side
as

required

I

Fig
BF
40

Trunk
Lid
Lock
Striker
Body

5

After
desired

adjustment
is
ob

tained

tighten
trunk
lid
lock
striker

attaching
bolts

securely

Removal
and
Inatallatlon

Open
trunk
lid

2
Mark

trunk
lid

hinge
locations
on

trunk
lid
for

proper
reinstallation

3

Support
trunk
lid

by
hand
and

remove

bolts

attaching
trunk
lid
to

hinge
Then
remove

trunk
lid

4

Installation
is
in

the
reverse

order
of
removal

TORSION

BAR

Removal
and
installation

Open
trunk

lid

2

Support
trunk
lid
and

remove

each
torsion
bar
from

trunk
lid

hinge

brackets
Use
a

suitable
screwdriver

wrapped
with

rag
to
avoid

slipping

Note
Take

care
when

removing
as
it

is

under
tension

n
J

7
YZ

BF545B

Fig
BF
41

Removing
Torsion
Bar

3

Installation
is
in

the
reverse

order
of

removal

BF
17
TRUNK

LID
LOCK
AND

LOCK
CYLINDER

Removal
and
installation

Open
trunk
lid

2
Remove
trunk
lid
lock

attaching

bolts
and

remove
trunk
lid

lock
from

trunk
lid

8F3138

Fig
BF

42
Removing
Trunk
Lid

Lock

3
To

remove
lock

cylinder

pry
off

retaining
clip
on
lock

cylinder
from

inside
of

trunk
lid
and

remove
lock

cylinder
from
trunk

lid
outer

panel

4

Installation
is
in
the

reverse

order
of

removal

CV

j

r

J

j

J
BACK
DOOR
Hatchback

BACK

DOOR
ASSEMBLY

Adjustment

Back
door
can
be

adjusted
with

bolts

attaching
back
door
to
back

door

hinge
and
back
door
lock

I
Loosen
bolts

attaching
back
door

to
back
door

hinge

2
To
make
side

to
ide

adjustment

move
back
door
to
left
or

right
as

required
to
obtain
an

equal
clearance

between
back
door
and
rear
fender
on

both
sides

3
To
make
fore
and
aft

adjustment

move
back
door
in
fore
and
aft
direc

lion

as

required
to
obtain
an

equal

clearance
between
back
door
and
roof
Body

@

1
Back
door

hinge

2
Side

stopper
striker

3
Back
door

4
Striker

S
Back
door

stay

6
Side
stopper

7
Lock

cylinder

8
Back
door
lock
6

BF547B

Fig
BF

43
Back

Door

5
To

obtain
a

snug
fit
between

back

door
and

weatherstrip
loosen
back

door
striker

attaching
bolts

enough
to

move
striker

working
it

up
or
down

and
from

side
to
side
as

required
Af

0

l

SF
596B
g@VJ

Fig
BF

44
Adjusting
Back
Door

4
After

alignment
is

properly
made

tighten
bolts
securely
BF548B

Fig
BF
45

Adjusting
Back
Door

Striker

BF
18

6
After
desired

adjustment
is
ob

tained

tighten
back
door
lock
attach

ing
bolts

securely

Removal
and
installation

I

Open
back
door

2
Mark
back
door

hinge
location

on
back
door
for

proper
reinstallation

3
Disconnect
rear

defogger
harness

connector

4

Support
back
door
and

remove

back
door
to
back
door

stay
bolts

and
back
door
to
back
door

hinge

attaching
bolts
Then
remove
back

door
This

operation
requires
two

men

CAUTION

Place

rags
between
roof
and

upper
end

of
back
door
to
avoid

damaging
paint

ed
surfaces

BF549B

Fig
BF

46
Removing
Bac

Door
Body

5

Installation
is
in
the

reverse
order

of
removal

Note

Before

securing
back
door

stay

to
car

body
with
bolts
make
sure

component
parts
are

properly
as

sembled

CAUTION

Be

careful
not
to
scratch
back
door

stay
when

installing
A
scratched

stay
may
cause

gas
leakage

BACK
DOOR
LOCK
AND

LOCK
CYLINDER

Removal
and
Installation

I

Open
back
door
and

keep
it
in

the

open
position

2
Remove
back
door
finisher

3
Loosen
bolts

attaching
back
door

lock
to
back
door
and
remove

lock

assembly

I
I

d
1

o

BF161A

Fig
BF
47

Removing
Back
Door

Lock

BF
19
4

To

remove
lock

cylinder
pry
off

lock

plate
between
lock

cylinder
and

back

door

panel
and
take
out
lock

cylinder

O
J6

J

II

Fig
BF
4

Removing
Lock

Cylinder
BF550B

5
Installation
is
in
the

reverse
order

of
removal

Adjust
back

door
lock

referring
to
Back
Door

Adjustment