DATSUN 210 1979 Service Manual

Engine
Control
Fuel
Exhaust

Systems

Note

a
The
sealant
should
be
used
within

guaranty
term
indicated
on

the
kit

case

b

Exposure
of
sealant
to
the
skin

may

cause
a
rash
Wash
sealant
off
the

skin
with
water

c
Do
not

keep
the
sealant
tube

in
a
place
where
the
ambient

tempera

ture
is

400C

I040F
or
above
A

sealant

hardened
at
400
C
I040F

or
above

cannot
be
used
The
most

suitable

storage
temperature
is
from

15

to
350C
59
to
950F
If
sealant

beoomes
hardened
because
of
low

temperatures
warm
the
sealant

FE
13
tube

with
lukewarm
water
until
the

sealant
is
softened
Do

not
warm

the
tube
at
a

temperature
of
over

400C
I040F

for
a

long

period
of

time

d

Thoroughly
read
the
instruction

sheet
furnished

with
the
kit
before

using
the

sealant

DATSUN
210
Model

8310
Series

F

BODY

CONSTRUCTION

BODY
ALIGNMENT

BUMPER

DESCRIPTION

INSPECTION

FRONT
BUMPER

REAR
BUMPER

BODY
FRONT
END

RADIATOR
GRILLE

FRONT
APRON

COWL
TOP
GRILLE

FRONT
FENDER

FENDER
PROTECTOR

HOOD

HOOD
LOCK
CONTROL

DOORS

FRONT
DOOR

REAR
DOOR
4
door
Sedan
and

Wagon

BODY
REAR
END

TRUNK
LID
Sedan

SAC
K
000
R
Hatchabck
BODY

CONTENTS

BF
2

BF
4

BF
5

BF
5

BF
6

BF
8

SF
8

BF
9

BF
9

BF
9

BF
10

BF
10

BF
10

BF
11

BF
11

BF
12

BF
12

BF
15

BF
16

BF
16

BF
18
TAILGATE

Wagon

WINDSHIELD
AND

WINDOW
GLASS

WINDSHIELD
GLASS

REAR
WINDOW
GLASS
Sedan
and

Hatchback

REAR
WINDOW
GLASS

Wagon

SIDE

WINDOW
GLASS
2
Door
Sedan

and
Hatchback

REAR
QUARTER
WINDOW
GLASS

Hatchback

REAR
SIDE
WINDOW
GLASS

Wagon

INTERIOR

INSTRUMENT
PANEL

CONSOLE
BOX

SEAT

SEAT
BELT

TRIM
AND

MOLDING

ROOF
TRIMMING

BODY
SIDE
TRIM
AND
MOLDING

SPECIAL
SERVICE

TOOLS
BF
20

8F
21

SF
21

BF
22

SF
23

BF
26

BF
26

BF
27

SF
29

BF
29

SF
30

BF
30

BF
31

SF
32

BF
32

BF
32

BF
34

Body

BODY
CONSTRUCTION

Z3

Section
C
Section
F

Section
D

I

Section
E

w

Section
B

Section
A
Section
G

fTIf

Section
H

Fig
BF
l

Body
Construction
S
dan
BF512B

BF
2

Body

Section
D
Section
C
Section
F

L

Section
E

Section
G

Wi

Section
B

Section
A

ionl

Fig
BF
2

Bod
C
BF5138

Y
onstruction
H
atchback

iii
c
II

Section
G

Section
E

Section
F

Section
A

Section
B
J

Section
J

Section
I

Fig
BF
3
B
d
BF514B

o

y
Construe
tion
W

agon

Section
H

BF
3

Xl
ii
b
l
b
l
0
c

tD

s
1
E

tD
h

Section
A
A

rL

Section
B
B
i
Section
C
C
Section
D
D

Center
line
of

rear
axle

f
front
axle

Center
line
0
34

1
725
67
91
1
34
1

SprIng

I
850
33
46
bracket

40
1
57
360

43
6
1
7t
7
t4
17

474
635

28
1
10
r
r

w
1

I

I
s
i
I

t
I
JI
VI

o
c

It
t
r
1

0
I
I
0
I

g
0
O
f
loll
I

O
0
0
0

eo
0
c
J

l
0

LLtL
J

00
t
tJ

Zv
v
w

t
r
I
b

r
c

L
eu
k

142
44
96
III
18
90

639
25
16
JI
I
L
t
F
ont
eat
bracket
bumper
1

43
2
r
I
I

39
1
701
ine
mount
bracke

A
1
55
II
Rear
ens
0
I

Front
floor
ember
I

r
From
seat
cro
J
L

j
35
5
0
20
d
e
D
D

r
l
3
B

c
r
C
C
0

r
r
1
5

I
o

I
Lower
link
0

b
acket
i
0
0
1
Upper
link

r
bracket
847
33
35

55
217

L
H
1
81
2340
1
931
J
36
65

R
H
46
92
13
r
943
37
13

720
28
35

696
2740

78
2
95

J
I
Shock
absorber
bracket

O

ow

Front
side

member
0
I

t
C
II
f

TlIIUI

J
I
U9
135

68
1
38
58
l
5
31

2
681
1
50
2
28
J
L
H
30
1
18

505
R
H
27
1
06

19
88
f
i

Rear
floor

9
r
00

8
1
Wagon
aJ

o
o

f

C5
z
3
m
z
4
CD

o
0

DESCRIPTION

The
front
and

rear
bumpers
consist

essentially
of

a
center

bumper
two

side

bumpers
and
two
shock
absorbers

The

bumper
is

attached
to
the
side

member

through
a

gas
filled
strut

type
shock
absorber
at
each
end
to

effectively
absorb
the

energy
of
a

collision

upon
ilnpact

The
side

bumper
is
constructed

with

a
steel
insert

panel
and

porous

urethane
rubber
The
urethane
rubber

FRONT

BUMPER

I
I
Body

BUMPER

section
reduces
to
a
nummum
the

possibility
of

damaging
the
car

body

when
the

bumper
is

involved
in

a

collision

CAUTION

The
shock

ebsorber
is
filled
with
a

high

pressure
gn
and
should
not
be

disassembled
drilled
or

exposed
to
In

open
flame
CAUTION

LABEL

Pasted

on
shock
absorbers

x
DANGER

i

t

e

e

e

t

I
Contents
under

pressure
Don
t
take

apart
puncture

apply
heat
or
fira

3S
mm

1
38
in

BF
5
1
Front

center

bumper

2

Over
rider

3
Side

bumper

4

Bumper
mounting
bracket

5

Center
bumper
brace

6

Bumper
rainforce

7

Sight
shield

8
Shock
absorber

9

Bumper
attaching
bolt

BF738B

Fig
BF
5
Front

Bumper

Body

REAR
BUMPER

sP

9

4

h

m
O

1Doo
ter

bumper
1
Rear
ceo

2

Over
rider

3

Side

bumper

brace
4

Center

bumpe
mg
bracket
5

Bumper
moun

6

Bame

plate

r

reinforce
7

Bumpe

ld

Wagon
only
8

Sight
shl

9
Shock
absor

bolt
10

Bumper
atta

mg

BF739B

BF
6
Rear

Bump
r

Fig

INSPECTION

To

inspect
condition
of

bumper
tilize
the
follow

and
shock

absor
e

d

proceed
in

the
h
t

asaguld
mg
c
ar

Good
the
chart
order
indicated
m

Good
Measure
shock

absorber

dimensions
Good

Measure
h

ck

bumper

No

good

bumper
height
Visually
c
e

appearance

Adjust

d

bumper
No

goo

height
Check
shock

No

good

absOrber

operation

compressed

and

expanded

Replace

od
shock
No

go

absorber

Good

BF
6

Bumper
height

I
Place

car
on
a
flat
surface
under

curb
weight
condition
Tires
must
be

inflated
to
rated

pressure

2
Measure

height
above

ground
of

bumper
at
two

mounting
locations
as

shown
in

Figs
BF
7

and
BF
8

3
If

bumper
height
is

not
within

the

specification
loosen
shock
ab

sorber

attaching
bolts
and
nuts
Then

adjust
bumper
height
After

adjust

ment

tighten
bolts
and
nuts
securely

Front

bumper
height
H

360

to
408

mm

14
17
to
16
06
in

Rear

bumper
height
H

Sedan
and
Hatchback

391
to
433

mm

15
39
to
17
05
in

Wagon

376
to
418
mm

14
BO
to
16
46
in

Sedan
and
Hatchback
Body

I
J

S

H

I
BF740B

Fig
BF
7
Front

Bumper
Height

Wagon

O
J

H

j

BF741B

Fig
BF
8
Rear

Bumper
Height

BF
7

Body

2

Length
of

shock
absorber

Front

shock
absorber

I
164
6
46

q
j
0

I
0

0

67
2

64

Rear
shock
absorber

G
riA
l

yll

L
J

J

Unit
mm
in

3

Checking
shock

absorber

I
Place
car
in

front
of

a

wall

Apply
hand

brake
and

place
wheel

chocks

securely

2

Place
a

jack
between
wall

and

extend

jack

approximately
20

mm

0
79
in

The

bumper
should

move

approxilnately
50

mm

I
97
in

back

ward

through
shock
absorber

opera

tion
See

Fig
BF
IO

Note
Use
a

jack
with

y
of

more
than
600

kg
I

3231b
94
3
70

rL
I

i

r
T

l
f
L
W

67
2

64

1

8F742B

Fig
BF
9

Length

of
Shock
Absorber

3

Make
sure

bumper
returns
to
its

original
position
when

jack
is
re

tracted

Note

When

replacing
shock
absorb

ers
make
Sure

they
are
of
the
same

type
and

rating
and

manufactured

by
the
same

maker

4
For

rear

bumper
utilize

the

same

procedures
as
described
for
front

bumper

f

BF7438
1

Front

bumper

2
Jack

3
Wheel
chock

Fig
BF
10

Checking
Shock
Abaorber
Function

BF
8
FRONT

BUMPER

REMOVAL

AND

INSTALLATION

1
Loosen
bolts

attaching
front

bumper
to

shock
absorbers

and
re

move

bumper
See

Fig
BF
5

2
Loosen

bolts

attaching
shock
ab

sorbers
to
radia
tor

core

support
and

side
members

and
remove
shock

absorbers

3
Install

shock
absorbers
and
front

bumper
in

reverse
order
of
removal

and

adjust

bumper
height
as
shown
in

Fig
BF

7

fj
Tightening

torque

Front

bumper

Bumper
to
shock
absorber

attaching
bolt

6
0

to
8
0

kg
m

43
to
58
ft
Ib

Shock
absorber

to
body

attaching
bolt
and

nut
front

0

93
to
1
2

kg
m

6
7
to
B
7
ft

Ibl

attaching
bolt
and
nut
sida

1
9
to

2
5

kg
m

14

to
18
ft
b

REAR

BUMPER

REMOVAL

AND

INSTALLATION

1

Loosen
bolts

attaching
rear

bumper
to
shock

absorbers
and

re

move
rear

bumper
See

Fig
BF

6

2
Loosen
bolts

and
nuts

attaching

shock
absorbers
to

side
members
and

remove
shock
absorbers

3

Install
shock

absorbers
an
rear

bumper
in
reverse

order
of
removal

and

adjust
rear

bumper
height
as

shown
in

Fig
BF
B

fj

Tightening
torque

Rear

bumper

Bumper
to
shock
absorber

attaching
bolt

rear

6
0

to
8
0

kg
m

43
to
58
ft
b

Shock

absorber
to

body

attaching
bolt
and

nut
rear

0

93
to
1
2

kg
m

6
7
to
8
7
ft
b

attaching
bolt
and
nut

side

6

0
to
BoO

kg
m

43

to
58
ft

b

RADIATOR

GRILLE

REMOVAL
AND

INSTALLATION

I

Open
hood

2

Remove

radiator

grille
attaching

screws

3

Detach

radiator

grille
from
front

end
of

car

4

Disconnect
front

combination

lamp
connectors
Then
remove
radia

tor

grille

S

Installation
is
in
the

reverse
order

of
removal

Note

a

Radiator

grille
is
made
of

plastic
so

do
not

use
excessive

force

b

Take
care
to

keep
any
oil

away

from
radiator

grille

FRONT
APRON

REMOVAL
AND

INSTALLATION

1
Remove

screws

attaching
front

apron
to
front

fender

2

Remove

screws

attaching
front

apron
to
hood
lock

stay

3
Remove

screws

attaching
front

apron
to

radiator
core

support

4

Remove
screws

attaching
front

apron
to
bracket

S

Installation
is
in
the

reverse

order

of

removal
Body

BODY
FRONT
END

8F7448

Fig
BF
11

Removing
RadiIJtor
Grille

S

1

i
oo

1
0

ole

I

Q
I
f

J

0

0

i
I

g

nl

o

A

BF
9
4

1

J
n

Jf

rf

BF745B

Fig
BF

12

Remouing
Front

Apron