ECO DATSUN PICK-UP 1977 Manual Online

Automatic

Transmission

0

range
Low

gear

Torque
Conven
Front

Clul
L
A

e

B

6
Clutch

I

Q

011

Cool
TIC
011

p

V

RUf

LubtJuflon

n

Ii
IO
lln

V
l

F

ont

Lub
lclt
n

D
nV

l

ThroW

0
1

V

I

Q
P
P

tOO
V

Note
U
X
Ir

or
n

Llnep
IO
nor
feed

GoY
no
p

Torque
co

p

Th
on
I

ID
v

Th
O

V

Orifice

V

L

13

t

12

tt
2NtSt
llttY

5

i

Iecotodary
Y

QoY
nOl
V
Oew
roo
v

Fig
A
T
32
Oil

pressure
circuit

diagram
uD

1
range
Low

gear

AT
21

D
RANGE
2ND
GEAR
Automatic
Transmission

t
In
this
case
the

rear

c1ut
h

IS

applied
and
the
band
brake

holds
the

fronl

dUh
h
drum
the

connecting

shell
and
the
sun

gear
from

rotating

The

power
flow
lakes

place
through

the

input
shaft
into
the

rear
clutch

and

the
front
internal

gear
With
the
sun

gear
held

stationary
the
front

planeta

ry
gears
rotate

around
the

sun

gear

carrying
the
front

planet
carrier

with

them
The
fronl

planet
carrier

being

splined
to
the

output
shaft
causes

clockwise
rotation
of
the

output
shaft

at
a

reduced

speed
compared
with
the

speed
of
the

input
shaft
with

an

increase
in

torque
As
the
low
and

reverse
brake

is
not

applied
the
clock

wise

rotation
of
the

output
shaft

causes
clockwise
rotation

of
rear
inter

nal

gear
and
the
rear

planet
carrier

also

rotates
around

the
sun

gear
in

a

clockwise
direction

The
one

way

clutch

will
act

to
allow
the
clockwise

rotation
of

connecting
drum

When
the
car

speed
increases

while

running
at
D

range
I
st

gear
the

st
2nd
shift

valve

ID
moves
allow

ing
the
line

pressure
I
to
be
intro

duced
into
the
line

pressure
8

Ihrough
itself
The
line

pressure
8
is

further
led
to

the
line

pressure
9

through
the
second
lock
valve

@
and

by
locking
the
band
servo

obtains
the

2nd

gear
condition
Fig
AT
33

Power
transmission

during
Dz

range

A

T079

Fig
AT
34

Operation
of
each
mechanism

during
D

range

Clutch
Low

Band
servo
On

Patking

G

Range
reverse
w

pawl

ratio

Fronl
Rur
brake
Optrltion
Release

clutch

PlIk
on
on

Revtne
2
182
on
on
on

Neutral

01
Low
2
4S8
on
on

Drive
02
Second
1
4S8
on
on

OJ

Top
1
000
on
on
on
on

2
Second
1
4S8
on
on

12
Second
1
4S8
on
on

1

II
Low
2
4S8
on
on

AT
22

Automatic
Transmission

0
ran
e

2nd
ear

I

I

l
I

7
Throttle

k

up
ftV

V

II

I

ont

Lubtlclt
n
Orifice

C
Kk

Val
C

alnV
I

Th
ottle

O
n

Valve
2
S
Mod
V
l

IS

13

CD

Regulator
V
@2rlCl
3
dShlft

V

13

F

311ft
2nd

Shift
V
l

S

Manual

V

PR

Nota
M
X
r
Dr

1
n

I
i

O
nof
Vaw
LI
p
IGov
nor
fINd

P

Gov
norp
r

c
J

TORI
0
0
pr

Iiiiiiiiiiiiiii
Thronle

pr
ieconoery

Gov
nor
V

Fig
A

T
35
Oil

pressure
circuit
diagram
D

z
range
2nd

gear

AT

23

D
RANGE
TOP
GEAR
Automatic
Transmission

In
3rd

gear
position
the
front
and

rear
dUlches
are

engaged
The

power

now
takes

place
through
the

input

shaft
into
rear

clutch
drum
The
rear

clutch
drum
rotates
the

steel
drive

plates
of
the

rear
clutch
and
the
lined

drive

plates
of
the
rear
clutch
and
the

lined

drive

plates
of
the

front
clutch

The
rear
clutch
directs
the

power
flow

through
the

rear
clutch
hub
and

front

internal

gear
to
the
front

pl
net

carrier

The
front
clutch
directs
Ihe

power

now

through
the

connecting
shell
to

the
sun

gear
Wilh
the
sun

gear
and
the

rear
clutch
hub

driven
at
the
same

speed
the
front

planet
assembly
is

forced

to
rotate
the

output
shaft
at

the

same

speed
in

the
direction
to

provide
the

top
gear

When
the

car
speed
further
in

creases
while

running
at

D2
range

2nd

gear
and

the

governor

pressure

15
exceeds
the
combined
force
of

the

spring
of
the
2nd
3rd
shift
valve

@
and
the

throttle

pressure
19
the

2nd
3rd
shift
valve
@
moves
and

the
line

pressure
8
acts
to
release
the

front
clutch
and
band
servo

through

the
line

pressure
10
OJ

a

Fig
AT
36
Power
transmission

during
DJ

range

A
T083

Fig
AT
3

Operation
of
aeh
mf
hani5m
UDJ

range

Clulch
Low

Band
KrVO
One

Parking

em

Ral
8t
reverK
w

pawl

ratio

Front
Rear

brake
Operation
Rdene

clutch

Park
on
on

Reverse
2
182
on
on
on

Neutral

01
Low
24S8
on
on

Drive
02
Second
1
4S8
on
on

03
Top
1
000
on
on
on
on

1
Second

t
4S8
on
on

12
Second
1
458
on
on

t

I

Lo
2
458
on
on

AT
24

0
RANGE
KICKOOWN
Automatic
Transmission

f

r

t
While

operating
at

speeds
below

appruximately
80
to
90

kmfh
50
to

55
MPII
a
kick
3rd
2nd
downshift

an
be

accomplished
by
fully
de

pressing
the
accelerator

A
kick
3rd
lst
or

2nd
lst

downshift

can
also
be

accomplished

below

approximately
40
to
50

kmfh

25

to
30
MPII

When
kickdown
is

performed
the

push
rod

operates
by
the
solenoid
the

valve
is

depressed
downward
and
the

circuit
from
the

hne

pressure
7
to

the
hne

pressure
13
opens
The
h
e

press
e
13
3

plus
the
force
of
the

2nd
3rd
shift
valve

spring

oppose

the

governor
pressure
15
at

thc

2nd
3rd
shift
valve

@
and

thus

performs
3rd
2nd
downshift

op

eration

Moreover

the
hne

pressure
13

plus
the
force
of
the
lst
2nd
shift

valve

spring
oppose
the

governor
pres

sure
15
at
the
I

st
2nd
shift
valve

ID
and
thus

perform
3rd
2nd
or

2nd
st

downshift

operation
f
Cur
Clutch

La
Band
servo
On

Parll
lnl

Ran
e
rf
ltr5e
w

pawl

nUo

Fronl
Rear
brake
Opcullon
Release

clutch

Park
on
on

Reverse
2
82
on
on
on

Neutral

Dt
low
2458
on
on

Drive
02
cond
1
458
on
on

D

Top
t
ooo
on
on
on
on

2
Second
1458
on
on

12
Second
1
458
on
on

t

tl
low
2
4

8
on
on

AT
26

2
RANGE
2ND

GEAR
Automatic
Transmission

In
2

range
the

gear
rario
is

IOI
keJ

III
the
2nd

forward

speed
In

this
case

the
rear

dutch
is

engaged
and
the

band

brake
holds

the
front

clutch
drum
the

connecting
shell
and
sun

gear
from

rotating

The

power
flow
takes

place

through

the

input
shaft
inlo

the

rear
clutch

and

the
front
internal

gear
With
Ihe

sun

gear
held

stationary
the
front

planetary

gears
rotate
around

the
sun

gear
carrying
the

front

planet
carrier

with
them
The
front

planet
carrier

being
splined
to
the

output
shaft

causes
clockwise
rotation

of
the
OUI

put
shaft
at
a

reduced

speed

compared

to
the

speed
of
the

input
shaft
with

an
increase
in

torque
As
the
low
and

reverse

brake
is
not

engaged
the
clock

wise

rotation
of

the

output
shaft

causes
clockwise
rotation

of
fear
inter

nal

gear
and

the
rear

planet
carrier
also

rotates
around

the

sun

gear
in
a

clockwise

direction
The

one

way

clutch

will
act

to
allow

clockwise

rotation
of

connecting
drum

When
the

manual
valve

V
is

posi

tioned
at
2

the
line

pressure
7
is

introduced
into

the
line

pressure
cir

cuits
I
2

and
4

The

line

pressure

I
is
led

to

the

governor
rear
clutch

and

I
st

2nd
shift
valve

CID
as
in
the

case
of

D

range
The

line

pressure

2
locks

the
second
lock

valve

@and

is
led
to

thc

tightening
side
of
Ihe

band

servo

The

2nd

gear
is

therefore
fixed

regardless
of
vehicle

speed
When

DJ

range
3rd

gear
is

shifted
to
2

range
the

line

pressure
4
enters
Ihe

throttle

back

up
valve

V
and

produces

a

high
pressure
in
the
circuit
17

increasing
thc

throttle

pressure
li
6

The

line

pressure
7

is

therefore

increased

and

quickly
tightens
the

band

N

e

DJ
range
3rd

gear
to
2

range

If

DJ

range
3rd

gear
is

shifled

to
2

range

during
operation
the

manual
valve

V
is
also
shifted

to
A

T078

Fig
AT

40
Powu

tTansminion
during
2
H

range

A
1079

Fig
AT
41

Operation

of
each
mechanism

during
2

range

Clutch
Low

Band
ser
o
On

Parking
Gw

Ran8t

utio
w

pa

Front
Rear

brake
Operalion
Release

dutch

Pui
on

on

Revtrs
e

2
182
on

on
on

Neutral

01
Low

2
458
on
on

Drive
02
Second

1
458
Oft
Oft

OJ

Top
1
000
on
on

on
on

1
Second

1
458

on
Oft

12
tocond
1458

on
on

J

tt
Low
2
458

on
on

2

position

causing
the
line

pres

sure
circuit
3
to

be
drained

Therefore
the

line

pressure
circuit

10
which
is

situated
at
the

release

side
of
the
front
clutch

and
servo
is

also

drained

through
the
2nd

3rd

shift
val

e
@

forcing
the

speed
to

AT
28
decrease
from
3rd

gear
to
2nd

gear
In

this
case

the

speed

change

quickly
takes

place
because
the
line

pressure
7

and
other

pressure
are

heightened
by
the
action
of
the
line

pressure
4
in

the
same

manner
as

described
under
2

range

1
RANGE

LOW
GEAR
Automatic

Transmission

f
Wilen

slJrting
in
I

range
the

drlvlIlg
gear
is
IOl
ked

to

the
low

gear

fJIIIJ

In
H

range
the

rear

clutch
is

engJged
and

the
low
and
reverse
brake

hulds
he

onnecting
drum
and

feac

planet
carrier
from

rotating
The

power
tlow
lakes

place
through
the

input
shaft
and
into
lhe
rear

clutch

ROlalion

of
the
rear
clutch

drives
lhe

rear
dutch
hub

and
front
internal

gear

The
front

internal

gear
rotates
the

front

planetary
gears
clockwise
to

cause
the

sun

gear
to

rotate
counter

clockwise

Counterclockwise

rotation

of
the

sun

gear
turns
the
rear

planetary
gear

clockwise

The

rear

planet
carrier

splined
to

the

connecting
drum
is
held

from

rotating
by
the

low
and

reverse
brake

The

clockwise
rotation

of
the
rear

planetary

gears
therefore

rotates
the

rear

internal

gear
and

internal

drive

tlange
The

internal
drive

tlange
is

splined
to

the

output
shaft
and
rotates

the

uutput
shaft
clockwise
However

the

output
shaft
rotates

at
a

lower

speed

compared
to
that

of
the

input

shaft

This
is

caused

by
the
fact

Ihat

the

front

planet
carrier

rotates
at

the

same

speed
as
Ihe

OUlput
shaft
in
the

same
direction

since
the
carrier

is

splined
to

the

output
shaft
The
front

internal

gear
and

planetary
gear
assem

bly
are

rotating
in

the

same
direction

but

the

planet
carrier
is

rotating
at

a

speed
slower
than
the

ring

gear
So
the

gear
ralio

of
this

speed
range
is

a

combination
of
the
ratios

provided

by

the
front

and
rear

planetary
gear
as

semblies

When
the

manual
valve

Vis

posi

tioned

at
I

the
line

pressure
7

is

applied
into

the
line

pressure
circuits

I

4

and
5
The
oil

pressure
in
5

actuates
the
luw

and

reverse
brake

after

being
introduced
into

the
circuit

12

through
Ihe

1st
2nd
shift

valve

ID
and

the

line

pressure
I

acts
on
C

A

T076

Fig
AT

43
Power

transmission

during
1
J

range

Fai1

A

TOn

Fig
AT
44

Operation

of
each
mechanism

during
JJ
range

Clutch
Low

Band
servo
On

Parking
Gm

Range
reverse
w

pawl
ratIO

Front
Rur

brake
Operatlon
Release

clulCh

Park

on

on

Reverse
2
182
on
on

on

Neutral

01
low

2
458
on

on

Drive
02
Second

1
458
on
on

03

Top
1000
on
on
on

on

2
Second

1
458
on

on

2
Second

IAS8
on

on

I

1
low
2
458
on
on

the

rear
clutch
and

governor
The

line

pressure
4

acts
in

the
same
manner

as

in
2

range

Similar
to

that
of
the

D

range

the
line

pressure

inr
reases
with
the

degree
of
accelerator

pedal

depression

and
the
line

pressure
decreases
with

the

increase
of
car

speed
The

governor
pressure
15
which
acts

on
the

I

st
2nd
shift
valve
does
not
increase

until
it

overcomes
the

combined
force

of
the
line

pressure
12
and
the

spring

causing
no
st
2nd

speed

cha

nge

AT
30

Automatic
Transmission

REMOVAL
AND
INSTALLATION

TRANSMISSION
ASSEMBLY

REMOVAL

INSTALLATION

TRANSMISSION

ASSEMBLY

When

dismounting
the
automatic

transmission
from

a
vehicle

pay
at

tention
to
the

following
points

1

Before

dismounting
the
trans

mission

rigidly
inspecl
it

by
aid
of
the

Troubleshooting
Chart
and
dis

mount
it

only
when
considered
to
be

necessary

2
Dismount
the
transmission
with

utmost

care
and

when

mounting

observe
the

tightening

torque
indi

cated
on
another
table
not
to
exert

excessive
force

REMOVAL

In

dismounting
automatic
transmis

sion
from
vehicle

proceed
as
follows

I

Disconnect

battery
ground
cable

from
terminal

2

Disengage
torsion
shaft
from
ac

celerator

linkage

3
Jack

up
vehicle
and

support
its

weight
on

safety
stands
Recommend
a

hydraulic
hoist
or

open
pit
be
utilized

if
available

Make
sure
that

safety
is
insured

4
Remove

propeller
shaft

Note

Plug
up
the

opening
in
the
rear

extension
to

prevent
oil
from

flowing
out

5
Disconnect
front
exhaust
tube

6

Disconnect
selector

range
lever

from
manual
shaft

7

Disconnect
wire

connections
at

inhibitor
switch
CONTENTS

AT
33

AT
33

AT

33
TRANSMISSION
CONTROL
LINKAGE

REMOVAL
AND
INSTALLATION

ADJUSTMENT
AT
35

AT
35

AT
35

8
Disconnect
vacuum
tube

from

vacuum

diaphragm
and
wire

connee

lions

at
downshift
solenoid

9
Disconnect

speedometer
cable

from

rear
extension

10
Disconnect
oil

charging
pipe

II
Disconnect
oil
cooler
inlet
and

outlet
tubes
at
transmission

case

12

Support
engine
by
locating
a

jack
under

oil

pan
with
a
wooden

block
used
between

oil

pan
and

jack

Support
transmission

by
means
of
a

transmission

jack

13
Detach
converter

housing
dust

cover
Remove

bolts

securing
torque

converter
to
drive

plate
See

Figure

AT
4

AT261

Fig
AT
47

Removing
torque
conv
rter

attaching
bolts

Note
Before

removing
torque
con

verter
scribe
match
marks
on

two

parts
so
that

they
may
be

replaced
in
their

original
posi

tions
at

assembly

14
Remove
rear

engine
mount

securing
bolts
and
crossmember

mounting
bolts

15
Remove

starter
motor

16
Remove
bolts
securing
transmis

sion
to

engine
After
removing
these

AT
33
bolts

support
engine
and
transmission

with

jack
and
lower
the

jack
gradually

until
transmission
can
be
removed
and

take
out
transmission
under
the
car

Note

Plug

up
the

opening
such
as
oil

charging
pipe
oil
cooler
tubes

etc

INSTALLATION

Installation
of
automatic
transmis

sion
on
vehicle
is

reverse
order
of

removal
However
observe
the
follow

ing
installation
notes

Drive

plate
runout

Turn
crankshaft
one
full
turn
and

measure
drive

plate
mnou
t
with

indi

cating
finger
of
a
dial

gauge
rested

against
plate
See

Figure
AT
48

Replace
drive

plate
if

in
excess

of

0
5
mm
0

020
in

Maximum

allowable
mnout

0
3

mm
0
012
in

A
T262

Fig
AT
48
MeCJ
uring
drive

plate

runout

2
Installation
of
torque
converter

Line

up
notch
in

torque
converter

with
that
in
oil

pump
Be
extremely

careful
not
to
cause
undue
stresses
in

parts
in

installing

torq
e
converter

See

Figure
AT
49

Starter

should
be

brought
into

op

eration

only
when
selector

lever
is
in

P

and
N

positions
it

should
not

be
started

when
lever
is
in
D
2

I

and
R

positions

Back

up
lamp
should
also

light

when

selector
lever
is

placed
in

R

position

S
After

converter
is
installed

rotate

10

Check
level
of
oil
in
transmis

crankshaft
several
turns
and
check

to

be
sure
that
transmission

rotates

freely
sion

For
detailed

procedure
see

page

AT48

without

binding

6
Pour

recommended
automatic
II

Move
selector
lever

through
aU

positions
to
be

sure
that
transmission

transmission

fluid

up
to
correct
level

operates
correctly

through
oil

charge
pipe

verter
to
transmission
measure

dis

With
hand

brake

applied
rotate

tan
A

to
be
certain

that

they
are
7

Connect
manual
lever
to
shift

engine
at

idling
Without

disturbing

correctly
mbi
d

S
F
rod

Opeiationsliould
oecaTrie
f
bue

the
above

sclUng
ffiovTSelector
lever

AT

50
with

manual
and
selector
levers
in

through
N

to
D
to
2

to
I

Distance
A
N

and
to
R
A

slight
shock
should
be

More
than
21

5
mm
0
846
in
8
Connect

inhibitor
switch
wires

felt

by
hand

gripping
selector

each

time
transmission
is
shifted
Automatic
Transmission

4
Bolt
converter
to
drive

plate

Note

Align
chalk
marks

painted
a

cross
both

parts
during
disas

sembling

processes

AT116

Fig
AT
49

Torque
converter

aligning
cu
t

3
When

connecting

torque
can

A

ATl17
Notes

a
Refer
to

covering
topic

under

Checking
and

adjusting

inhibitor
switch
n

on

page

AT
49

b

Inspect
and

adjust
switch
as

above
whenever
it
has
to

be

removed
for
service

Fig
AT
50

Installing

torque
converter
9
Check
inhibitor
switch
for

op

eration

AT
34
Note

See

page
AT

49
for

checking

engine
idling

12

Check

to
be

sure
that
line

pres

sure
is

correct
To
do
this

refer
to

relative

topic
under

Testing
line

pres

sure
on

page
AT

52

13

Perform

stall

test
as

per
the

instructions

on

page
AT

50

Automatic
Transmission

i

r

11

I

@
@
j

A

T290

Assembly

I
Prior
to
assembly
dip
all

parts
in

clean
automatic
transmission
fluid

Reverse
disassembly
procedure
to

assemble
brake

2
Use
extreme
care
to
avoid
dam

aging
rubber

ring
when

installing
seal

lace

3

Blow

compressed
air

from

apply

side
of

piston
to
test

for
definite

piston
operation
as
shown
in

Figure

AT
93

7
i
8

ror
1

1
r

c

f

f
A

J

II
1

0

c
r

1

1
I

@

L
O
j

0
n

iJ

fl
IV
I

AT160

Fig
AT
93

Testing
piston

Apply
side

4
With

apply
side
of

piston
plugged

with
thumb
blow

compressed
air
into

cylinder
from
release
side
as
shown
in

Figure
AT
94
If
retainer

is
raised
a

little
it
is

an
indication
that

attaching

bolts
are
loose

calling
for

retightening
1
Anchor
end

pin

2
Band

strut

3

Apply

4
Release

5
Return

spring

6
Band
servo

piston
stem

7

Band
servo

piston

8
Servo
retainer

9
Brake
band
assembly

10

Transmission
case

Fig
AT
92
Sectional
view

ofseruo
piston

7
o

i
J

1S

I

z
1
Y

i
1

t
9
c
fa

AT161

Fig
AT
94

Testing
piston

Release
side

GOVERNOR

Disassembly

I

Separate
governor
from
oil
dis

tributor

by

unscrewing
attaching
bolts

2
To
disassemble

secondary

gover

nor

remove

spring
seat

spring
and

secondary
governor
valve
from
valve

body
in
that
order

as
shown
in

Figure

AT

95

To
control

val

i
1

3

5MI
n

ID
r

Ii

I

4

From
control
valve

Line

pre
sure

I

I
A
TOgO

4
Oil

distributor

5

Output
shaft
I

Primary
governor

2

Secondary
governor

3
Governor
valve

body

Fig
AT
95

Testing
secondary

govemor

AT
43
3

If

primary
governor
is
to
be

dis

assembled
for

any
purpose
remove

spring
seat

primary
governor
valve

spring
and

spring
seat

Inspection

I
Check
valve
for

faulty
condition

Replace
spring
if
found
weakened

beyond
use
Faulty

piston
should
also

be

replaced
with
a
new
one

2
Examine
to
see
if

primary
gover

nor
slides

freely
without

binding

3
To
determine
if

secondary
gaver

nor
is
in

good
condition
blow
air

under

light

pressure
into
hole
at
A

and
listen
for
noise
like
that
of
a

model

plane

Assembly

Reverse
disassembly

procedure
to

assemble

governor

Note
Do

not
confuse

primary
gover

nor
with

secondary
governor
After

installation
check
that

spring
is
not

deflected

OIL
PUMP

Disassembly

I
Free

pump
cover
from

pump

housing
by
removing
attaching
bolts

2
Take

out
inner
and
outer

gears

from

pump
housing

Inspection

I

Inspect
for
wear
or

damage
to

gear
teeth

Replace
rubber

ring
if

found

damaged
beyond
use

2

Using
a

straight
edge
and
feelers

measure

pump
and

gear
clearances
as

follows

Clearance
between
inner

or
outer

gear
and

pump
cover
See

Figure

AT
96

Standard
clearance

0
02
to
0
04

mm

0
0008100
0016
in

Replace
if
over
0
08
mm
0
00
11

in