ECO DATSUN PICK-UP 1977 Owners Manual

Fig
AT

96

Measuring
clearanc
Automatic
Transmission

6

u

ST255801JOO

AT264

Fig
AT

99

Measuring
runout

5

Tighten
pump
securing
bolts
to

specified

torque
0
6
to
0
8

kg
m
4

to
6
ft
Ib
Clearance

between
seal

ring
and

ring

groove
See

Figure
AT

97

Standarddearance
Note
Be
sure
to

a1ign
converter

0
04
io
0
16
mm
housing
securing
bolt

holes

0
0016
to
0
0063
in

6

Again
check
the

runout

of
oil

pump
cover

I
learance

Seal

ring

q

I

n
l

1
AT

5

Fig
AT
97

Measuring
clearance

Assembly

I

Set

up

pump
housing
with
inner

and
outer

pump
gears
on
it

2

Using
Oil

Pump

Assembling

Gauge
ST25580000

instail

pump

coverta

pump
housing
as
shown

in

Figure
A

T

98

ST

5

000

J
I

I

JL

AT166

Fig
AT
98

Centering
oil

pump

3

Temporarily
lighten

pump
secur

ing
bolts

4

Set

the
runout
of
oil

pump
cover

within

0
D7
mm
0
0028
in

total

indicator

reading
See

Figure
AT
99
Note

When
former
Oil

Pump
As

sembling

Gauge
is
to
be

used
make

a
screw
hole
in
side
of
it

PLANETARY
CARRIER

The

planetary
carrier

cannot
be

divided

into
its
individual

components

If

any
part
of

component
is

faulty

replace
the
carrier

as
a
unit

Inspection

Check
clearance

between

pinion

washer
and

planetary
carrier
with

a

feeler

See

Figure
AT

100

Standard
clearance

0
20
to

0
70
mm

0
0079
to
0
0276
in

Clearance

I

Jr

I
1

11

r

AT167

Fig
AT
100

Measuring
pinion
washer

to

ca
ier

clearance

AT
44
Replace
if

over
0

80
mm
0

0315

in

CONTROL
VALVE

The

control
valve

assembly
consists

of

many
preci
ion

parts
and

requir
s

extreme

care
when
it
has
to

be
reo

moved
and
serviced
It

is

good
practice

to

place
parts
in

a

part
rack
so
that

they
can
be

reassembled
in

valve

body

in

their

proper
positions
Added
care

should
also
be

exercised
to

prevent

springs
and
other
small

parts
from

being
scattered
and
lo
t

Before

assembly

dip
all

parts
in

clean
automatic
transmission

fluid
and

check
to
be
certain

that

they
are
free

of

lint
and
other
minute

particles
If

clutch
or
band
is

burnt
or
if
oil

becomes
fouled
the
control

valve
as

sembly
should

be

di
ssembled
and

flushed

Disassembly

I
Remove
bolts

and
nuts
which

retain
oil

trainer
Bolts

may
be
re

moved

with
a
screwdriver
but
it

is

recommended
that

Hexagon
Wrench

HT610oo800
and

Spinner
Handle

HT62350000
be
used
See

Figure

AT
101

HT61000800

Fig
AT
101

Disassembling
valve

body

2

Remove

attaching
bolts
With

bolts

removed
lower
valve

body

separate

plate
and

upper
valve

body

are
free
for

removal
See

Figure

AT
102

Note
Do
not
allow

orifice
check

vah
e

and
valve

spring
in
lower
valve

body
to
be
scattered
and
lost
when

removing
separate
plate

I

F
1

D

t
l

a

J
n
f

19l1
Ull

IU
P

C
o
J

CJ
IODrR

CC

t

LL6
SJQIl2J

lhl

fB

rt

AT169

Fig
AT
102

Removing
separate

pllJte

3
Pull

out
manual
valve

as
shown
in

Figure
Ar103

4

Remove
side

plate
Take

out

1st
2nd
shift
valve
2nd

3rd
shift

valve

pressure
modifier

valve
and

three

valve

springs
See

Figure
AT

104
Automatic
Transmission

Fig
AT
103

Removing
manual
val

AT1
1

HT61000800

Fig
AT
104

Removing
side

plate

g

p

e

eguJa

Of
le6Ve
or

r
essure
reguJl

oL

@iO
I
f

g

SecOni
J

lOCltvalYi
y

h

l
l

2I
r

JI
Io
J
l

j

t

1

i

S

r
0

x

t

i

3
1
Note
Do
not
w
it

off
with
screw

drivers
To

avoid

darnagingmachine

screws
do

not
work
it
ff
with

screwdriver

5

Remove
side

plate

pull
out

pres

sure

regulator
valve
second
lock

valve

pressure

regi1lator
plug
and
two

valve

springs

6

Remove
side

plate
With

side

plate
removed
solenoid
downshift

valve
throttle
back

up
valve

vacuum

throttle
valve
2

d
3rd
t

ing
valve

and
three
valve

springs
are
free
for

removal

2nd
3rd

timing
talve

r

en

i
C1iJrilth

rottle
lI

lY
e

M
a

alVSY
I

j1

f

I
1

f
Iv

I

f
2i
3

CP

g

f
st

2nd
S
t
a

el

2i1d

3
d
St1itLvalv

so

iit
a

stiift

V81v
i

hrottle

f

iicnjp
VB
y
i

P

ie
mo

i

Inspection

r

I

Check
valves
for

sign
of

burning

and
if

necessary
replace

2
Check
to

be
certain
that

oil

strainer
is
in

good
condition

If
found

damaged
in

any
manner
disCard

3

Test
valve

springs
for

weakened
Fig
AT

105

Components
ports
of
control
uolue

tension

if

necessary
replace

4

Examine

for

any

sign

oLdamage

or

score
marks
on

separate

plate
If

left
unheedcd

oiL
will

bypass
correct

oil

passages
causing
many
types
of

abnormalities

in

thesystem

AT45
5
Check
oil

passages
in

valve
b

dy

for

sign
of

damage
and
other
condi

tions
which

might
interfere
with

prop

er
valve

operation

6
Check
bolts
for

stripped
threads

Replace
as

required

Automatic
Transmission

Valve

spring
chart

Mean
coil
Installed

Valve

spring
Wiredia

dia
No
of

free

length

mm
in

mm

in
active
coil

mm
in

Length
Load

mm
in

kg
lb

Manual

detent
1
3
6
0
15

0

32
4

26
5

5
5

0
051

0
236
1
276
1
043

12
1

Pressure

regulator
1
2
10
5
13

0
43

0
23
5
2

8

0
047
0
413

1

693
0
925
6

2

Pressure
modifier
0
4

8
0

5
0

18
5

9
0
0
1

0

016
0
315

0
728

0
354
0
2

1st
2nd
shift
0
6
6
0

6
0
32
0
16

0
0
625

0

024
0

236
1
260
0

630
1
378

2nd

3rd
shifl
0
7
6

2
8
0
41

0
17
0

1
40

0
028
0
244

1

614

0
669
3

09

2nd
3rd

timing
0
7
5
5
15

0

32
5
27
0
0
55

0
028

0
217

1
280
1
063
1
21

Throule
back

lIP
0
8

6
5

14

0
36
0
18
8
1

92

0
031

0
256

1417
0
740
4
23

Solenoid
downshift
0
55

5
0
12

0
22
0

12
5
0

60

0
0217
0

197

0
866
0
492

1
32

Second
lock
0
55

5
0
16
0

33
5
21
0
0
60

0

0217
0

197

1
319
0
827

1
32

Throule

relief
0

9
5

6
14
0

26
8
19
0

2
9

0
035
0

220

1
055
0
748
4
83

Orifice
check
0
23
4

77
12
0

J5
5
11
5

0
01

0
0091
0
1878

0
610
0
453

0
02

Primary
governor
0
45
8
3
5
0

21
8
7
5
0

215

0
0177
0
327

0
858
0
295
0
474

Secondary

governor
0
7
8
5

5
5
25
1
10
5

I
10

0

028
0
335
0
988
0
413

2
43

Free

lenglhm
A
installed

f

n
ri

DO
n
i

Wire
dia

AT172
Assembly

Assemble
in

reverse
order
of
disas

sembly
However

observe
the
follow

ing
assembly
noles
Refer
to

Valve

Spring
Chart

and
illustralion
in

as

sembling
valve

springs

Dip
all

parts
in

clean
automatic

transmission
fluid

before

assembly

Tighten
parts
to

spec
ifications
when

designated

I
Slide

valve
into
valve

body
arid

be

particularly
careful
that

they
are
not

forced
in

any
way

2

Install
side

plates
using
Torque

Driver

ST25160000
and

Hexagon

Wrench
HT6
I

000800
See

Figure

AT
l
07
Fig
AT
106

Value

spring

AT
46

Automatic
Transmission

TROUBLE

DIAGNOSIS
AND
ADJUSTMENT

INSPECTION
AND
ADJUSTMENT

BEFORE

TRQUBLE
DIAGNOSIS

TESTING

INSTRUMENT
FOR

INSPECTION

CHECKING
OIL

LEVEL

INSPECTION
AND
REPAIR
OF

OIL
EAKAGE

CHECKING

ENGINE
IDLING

REVOLUTION

CHECKING
AND
ADJUSTING

KICKDOWN

SWITCH
AND

DqWNSHIFT
SOLENOID

N
J
J
CII
Q

t
L
8li
p

JYSTMs
T
OF

MANUAL
LINKAGE

CHECKING
AND

ADJUSTING

INHIBITOR

SWITCH

STALL
TEST

STALL
TEST

PROCEDURES

JUDGEMENT

Since
most
automatic

transmission

troubles

can
be

repaired

by
simple

adjustment
do
not
disassemble
im

mediately

Firstly

inspect
and

adjust
the
auto

matic
transmission

in

place
utilizing

the
Trouble

Shooting
Chart

If
the
trouble
can

not
be
solved

by

this

procedure
remove
and
disas

semble

the
automatic
transmission

It

is

advisable
to
check

overhaul
and

repair
each

part
in
the

order
listed
in

the
Trouble

Shooting
Chart

I
In
the
Trouble

Shooting
Chart

the

diagnosis
items

are

arranged
ac

cording
to

difficulty
from

easy
to

difficult
therefore

please
follow
these

items
The
transmission
should
not

be

removed
unless

necessary

2
Tests
and

adjustments
should
be

made
on
the
basis
of
standard
values

and

the
data

should
be
recorded

INSPECTION

AND

ADJUSTMENT

BEFORE

TROUBLE
DIAGNOSIS

TESTING
INSTRUMENT
FOR

INSPECTION

I

Engine
tachometer

2
Vacuum

gauge
ROAD
TEST

VEHICLE
SPEED

AT
GEAR

SHIFT

CHECKING
SPEED
CHANGING

CONDITION

CHECKING
ITEMS
DURING
SPEED

CHANGE

SHIFT
SCHEDULE

LINE

PRESSURE
TEST

LINE

PRESSURE

governor
feed

pressure

JUDGEMENT
IN

MEASURING
LINE

PRESSURE

At
49

TR6
uBLE
SHOOTINC
CHART

INSPECTING
ITEMS

TROUBLE

SHOOTING
CHART
FOR

3N71B

AUTOMATIC
TRANSMISSION

TROUBLE

SHOOTING
GUIDE
FOR

3N71B

AUTOMATIC
TRANSMISSION
CONTENTS

AT
4B

AT
48

AT
4B

AT

49

AT
49

AT
49

AT
49

AT
50

AT

50

AT
50

3
Oil

pressure
gauge

It
is
convenient

to
install
these

instruments
in
a

way
that
allows
meas

urements
to
be
made
from
the
driver
s

seat

CHECKING
OIL
LEVEL

In

checking
the
automatic
transmis

sion

the
o
illevel
and
the
condition
of

oil
around
the
oil
level

gauge
should
be

examined
This
is

an

easy
and
effective

trouble

shooting

procedure
since

some

changes
in
oil
condition

are
often

linked
with

developed
troubles

For
instance

Lack
of
oil
causes

faulty
operation

by
making
the
clutches
and

brakes

slip
resulting
in

severe
wear

This
is
because
the
oil

pump
sucks

air

causing
oil

foaming
thus

rapidly

deteriorating
the
oil

quality
and

pro

ducing
sludge
and

varnish

Excessive
oil
is

also
bad
because
of

oil

foaming
caused

by
the

gears

stirring

up
the
oil

During
high
speed

driving

excessive

oil
in

the

transmission
often

blows
out

from
the
breather

Measuring
011
level

To
check
the
fluid
level
start
the

engine
and
run
it
until
normal

operat

T
AO
AT
51

AT
51

AT

52

AT
52

AT
52

AT

52

AT

53

AT
3

AT

53

AT

53

AT

54

AT
57

ing
temperatures
o

temperature
SO

to
800C

122
to
l760F

Approxi

mately
ten

minute
of

operation
will

raise
the

temperature
to
this

range

and

engine

idling
conditions

are
stabi

lized
Then

apply
the
brakes
and

move
the

transmission
shift
lever

through
all
drive

positions
and

place
it

in

park
P

position
In

this

inspec

tion
the
car
must
be

placed
on
a
level

surface

The
amount
of
the
oil
varies

with

the

temperature
As
a
rule
the
oil
level

must
be
measured
after
its

temper

ture
becomes

sufficiently
high

1

Fill
the
oil
to

the
line
H
The

difference
of

capacities
between
both

H
and
L
is

approximately
0
4

liter
Ji
V
S

p
Y

Imp
pl
and

therefore
do

not
to
fill

beyond
the

line

H

2
When

topping
up
and

changing

oil
care
should
be
taken
to

prevent

mixing
the
oil
with
dust
and
water

InspectIng
011

condition

The
condition
of

oil

sticking
to
the

level

gauge
indicates
whether
to
over

haul
and

repair
the
transmission

or

look
for
the

faulty

part

If
the
oil
has
deteriorated
to
a

varnish
ike

quality
it

causes
the

con

trol
valve
to
stick
Blackened
oil
indi

cates
a
burned
clutch
brake
band
etc

Using
the

tester
check
the

two

black

yellow
BY
wires
from
the
in

hibitor
switch
in
the

ranges
N

and

I
and
the

tw
re
d

black

RBj
wir
s

in

the

range
R
for

continuity
Turn

range
select
lever
in
both

directions

from

each
lever
set

position
and
check

each

continuity

range
It

is
normal
if

the

electricity
is

on
while
the
lever
is

within
an

angle
of
about
30

on
both

sides
from
each
lever
set
line
How

ever
if
its

continl
ity

range
is
obvious

ly
unequal
on

both
sides

adjustment
is

required

If

any
malfunction
is

found
un

screw
the

fastening
nut
of
the

range

selector
lever

and
two

fastening
bolts

of
the
switch

body
and
then
remove

the
machine
screw
under
the
switch

body
Adjust
the
manual
shaft
correct

ly
to
the

position
N

by
means
of
the

selector
lever

When
the

slot
of
the

shaft

becomes
vertical
the
detent

works
to

position
the
shaft

correctly

with
a

clicking
sound

MSlVe
the

switch

slightly
asj
Je
so

that
the
screw
hole
will
be

aligned

with
the

pin
hole
of
the
internal
rotor

combined
with
the
manual
shaft
and

check
their

alignment
by
inserting
a

1
5
mm
0
059
in
diameter

pin
into

the
holes
If

the

alignment
is
correct

fasten

the
switch

body
with
the
bolts

pull
out
the

pin
tighten

up
the
screw

in

the
hole
and
fasten
the
selector

lever
as
before
Check
the

continuity

again
with
the
tester
If

the
malfunc

tion
still

remains

replace
the
inhibitor

switch
Chcck
whether
the

reverse

lamp

and
the
starter
motor

operate
normal

ly
in
these

ranges
If
Ihere
is

any

lrouble

first
check
the

linkage
If

no

fault
is
found
in

the

linkage
check
the

inhibitor
switch

Separate
the
manual
lever
from
Ihe

remote
control
selector

rod
and
turn

the

range
selcct

lever
to

N

Note

In
the

position
N

the
slot
of

the

manual
shaft

is
vertical

STALL
TEST

The

purpose
of
this
test
is
to
check

the
transmission

and

engine
for
trou

ble

by
measuring
the
maximum
num

bers
of
revolutions
of

the

engine
while
Automatic

Transmission

vehicle
is
held
in
a

stalled

condition

The
carburctor
is
in

full
throttle

opera

tion
with

the
selector
lever
in

ranges

f
2

and
I

respectively
Com

pare
the

measured
results
with
the

slandard

values

Components
to

be
tested

and

test

items

I
Clutches
brake

and
band
in
trans

mission
for

slipping

2

Torque
converter

for

proper
fune

tioning

3

Engine
for
overall

properly

STALL
TEST

PROCEDURES

Before

Icsting
c
heck
the

engine
oil

and

torque
converter

oil
warm

up
the

engine
cooling
water
to
suitable
tem

perature
by
running
at

1
200

rpm
with

the
selector
lever
in

the

range
P
for

several
minutes
Warm

up
the

torque

converter
oil
to
suitable

temperature

6010
1000C
140
to

2l20F

I

Mount
the

engine
tachometer
at
a

location
that
allows

good
visibility

fro

the
dri
er
s
seat
and

put
a
mark

on

specified
revolutions
on
the
meter

2

Secure
the
front
and
rear
wheels

with
chocks
and

apply
the
hand
brake

Be
sure
to

depress
the
brake

pedal

fumly
with
the
left
foot
before
de

pressing
the
accelerator

pedal

3
Throw
the
selector
lever
into

the

range
1

4

Slowly
depress
the
accelerator

pedal
until
the

throttle
valvc
is

fully

opened

Quickly
read
and
record
the

engine
revolution
when

the

engine

begins
to
rotate

steadily
and
then

release
the
accelerator

pedal

5

Shift
the
selector
lever
to
N

and

operate
the

engine
at

approxi

mately
1
200

rpm
for
more
than
one

minute

to
cool
down
the

torque
con

ver
ter
oil

and
coolant

6

Make
similar
stall
tests
in

ranges

2
I
and
RIO

Note
The
stall
test

operation
as

speci

f
d
in
item
4

should
be

I
l3de

wiihin
five
seconds
If
it

takes
too

long
the
oil
deteriorates
an

the

clutches
brake

and
band
are
ad

versely
affected
Sufficient
cooling

time
should
be

given
between
each

AT
5O
test
for
the
four

ranges
0
2

I
and
R

JUDGEMENT

High
stall
revolution
more

than

standard
revolution

If
the

engine
revolution
in
stall

condition
is

higher
than
the
standard

values
it

indicates
that
one

or
more

clutches
in

the
transmission
are

slipping
and
therefore
no
further
test

is

required

For
the

following
abnormalities

the

respective
causes
are

presumed

High

rpm
in

all

ranges
low
Iine

pressure

High
rpm
in
D
2
and
I

and

normal

rpm
in
R
Rear
clutch

slipping

High
rpm
in
0

and

normal

rpm
in
I

clutch

slipping

High
rpm
in
R

only
Front

clutch
or
low
and
reverse

brake

slipping

To

determine
which
is

slipping

front
clutch
or
low

and
reverse
brake

a
road
test
is
nceded

If
whilc

coasting
after

starting

with
the
lever
in
1

range
engine

braking
does

not
work

properly
the

low
and

reverse
brake
is

slipping

Otherwise
the
front
clutch
is

slipping

Slipping
of
the
band
brake
is

diffi

cult
to
ascertain

However
if
it

occurs

with
the
lever
in
2

range

engine

revolution
increases

Jp
to
thesarne

level
as
in

I

strange
It

is

impossible

to
check

it
in
the
stall
test
2
and

One

way

2
Standard
stall
revolution

If
the

engine
revolution
in

stall

condition
is
within

the
standard

values
the
control
elements
are

nor

mally

operating
in
the

ranges
0

2
I

and
R

Also

tIle

engine
and
one

way

clutch
of
the

torque
converter
are

normal
in

performance
and

operation

The
one

way
clutch
of

the

torque

converter
however
sometimes

sticks

This
is
determined
in

the
road
test

3
Lower
stall
revolution
than
stand

ard
revolution

If
the

engine
revolution
in
stall

condition
is

lower
than
the
standard

values
it

indicates
that
the

engine
is
in

abnormal
condition
or
the

torque
con

verter
s
one

way
clutch
is

slipping

4

Others

1
If
the

accelerating
performance

is

poor
until
vehicle

speed
of

approxi

mately
50
km
h
30
MPH
is
attained

and
then
normal

beyond
that

speed
it

can
be

judged
that
the

torque
con

verter
s
one
way
clutch
is

slipping
Automatic
Transmission

2
If
the

torque
converter
s
one

way
clutch
sticks
vehicle

speed
can

not
exceed

approximately
80
km
h

50

MPH
in

the
road
test
In
such
a

case
the

torque
converter
oil
tem

perature
rises

abnormally
and

so

special
care
is

required

3
If
the

transmission
does

not

op

erate

properly
at
all
vehicle

speeds
it

indicates

poor
engine
performance

VEHICLE
SPEED
AT
GEAR

SHIFT

Throttle

opening
mmHg

Kickdown
0

Half
throttle
200

Fuol
throttle
0

Minimum

throttle
450
ROAD
TEST

An
accurate
knowledge
of
the

auto

JT
l
ltic
transmission
is

required
for

an

exact

diagnosis

It
is
recommended
that

a
diagnosis

guide
chart
with
the
standard
vehicle

speeds
for
each

stage
of
the

up
and

down

shiftings
be

prepared
Measured

vehicle

speeds
are
to
be

filled
in

the

adjoining
column
after
each

testing

Also
it
is
advisable
to
mount
a

stopper
for

positioning
the
throttle

opening

Gear
shift
Vehicle

speed
km
h

MPH
Propeller
shaft

rpm

Dl
D2
51

to
65
32
to
40
1

840
to
2

340

D2
D3
92

to
106
57

to
66
3

340
to
3
840

D3
D2
96
to
82
60
to

51
3

460
to
2
960

D2
Dl
49

to
36

30
to
22
1
790
to
1

290

Dl
D2
9t023
6toI4
330to
830

D2
D3
48
to
61
30
to
38
1
720
to
2

220

D3
D2
or

D3
Dl
37

to
24
23

to
15
1

350
to
850

D2
Dl
19
12
700
Max

12
I
51
to
38
32

to
24
1
860
to
1

360

1

12
I
51

to
38
32
to
24
1
860
to
1

360

1

Reduce
the

speed
by

shifting
to
I

range
from
D

range
output
shaft
2
000

rpm

Vehicle

speed
can
be
calculated

by
the

following
formula

V
2
x
1f
x

r
x

Np
x
60

RF
x

1
000

V
Vehicle

speed
km
h

Np

Propeller
shaft
revolution

rpm

R
Final

gear
ratio

r
Tire
effective
radius
m

TT

The
ratio
of
circumference
of
a
circle
to
its
diameter
3
14
Note

where

RF
4
375

r
0
321
6
00
14

AT

51

CHECKING
SPEED

CHANGING
CONDITION

The
driver
s

feeling
during
gear

changes
should
also
be
checkedatten

tively

I
A

sharp
shock
or
unSffioothness
is

felt

during
a

gear
change

2
A

gear
change
is
made
with

a

long

and

dragging
feeling

These
indicate
that

the
tIuottle

pressure
is
too
low
or
some
valve

connected
to
the

throttle
is

faulty
h
k

100
1
1

2
I
2

J

I

1

2
I

I

I
2
3

oo
I

c

I

E

I

I

300

I

Z
5

L

mmHg

t
1

400

I

I

1

Output
shaft

speed
rpm

20
30
40

50
60
70
80
90100
00

io
3
0
40
0
60

Vehicle

speed
R
4

315
r

0
321
6
00
14

ATll0

Fig
AT
111
Shift
IChedule
Automatic
Transmission

SHI

SCHEDULE

500

CHECKING
ITEMS
DURING

km
hO
1O

SPEED

CHANGE

I

In
D

range
gear
changes

DI

D2
D3
are
effected
In
R

range
the

speed
does

not
increase

2
The
kickdown

operates

properly

3

By
moving
the
lever
from
D
to

I

gear
changes
D

2
1

2
1

are
effected
In
the

ranges
12
and

I
the

engine
braking
works

prop

erly

4
In
I
the

speed
does
not
in

crease

5
Should
be

quickly
fixed

at
2

range

6
In

P
vehicle
can
he

parked

properly

If

any
malfunction
occurs
in
second

gear
during
the
road
test
that
is

if

vehicle
shakes

drags
or
slings
while

shifting
up
from
D

directly
to

D
or
in

shifting
up
from
D

to

D2
the
brake
band
should
be
ad

justed
If

these
troubles
remain
after

the
brake
band
is

adjusted
check
the

servo

piston
seal
for
oil

leakage
MPH
Ii
io

LINE
PRESSURE
TEST

When

any

slipping
occurs
in
clutch

or
brake
or
the
feeling

during
a

speed

change
is
not
correct
the
line

pressure

must
be
checked

Measuring
line

pressure
is
done

by
a

pressure
gauge
attached
to
two

pres

sure

measuring
holes
after

removing

blind

plugs
located
at

transmission

case
See

Figure
AT
112

The
line

pressure
measurement
is

begun
at

idling
and
taken

step
by
step

by
enlarging
the
throttle

opening

I
A

sharp
shock
in

up
shifting
or

too

high
changing
speeds
are
caused

mostly

by
too

high
throttle

pressure

2

Slipping
or

incapability
of

opera

tion
is

mostly
due
to
oil

pressure

leakage
within
the

gear
trains
or

spool

valve

AT
S2
3

3SA

000

t
I

1
I

c
l

1

c

7
D

jf
o

CV

ATl13

1

Lige

pressure

2

Governor
feed

3

SerVo
release

pressure

Fig
AT
112

MeCJ
uring
line

preuure

Automatic
Transmission

TROUBLE
SHOOTING
GUIDE
FOR
3N71B
AUTOMATIC

TRANSMISSION

Order
Test
item

Checking
Oil
level

gauge

2
Downshift
solenoid

3

Manuallinkage

L

4
Inhibitor
switch

5

Engine
idling
rpm

6
Vacuum

pressure
of

vacuum

pipe

7

Operation
in
each

range

8

Creep
of
vehicle

Stall
test
I

Oil

pressure
before

tesling
1

2
Stall
test

3
Oil

pressure
after

testing

Road
test
Slow
acceleration

I

st
2nd

2nd
3rd

2

Quick
acceleration

lst
2nd

2nd
3rd

3

Kick
down

operation

3rd
2nd

or

2nd
1st
Procedure

Check

gauge
for
oil
level
and

leakage
before
and

after
each

test

Check
for
sound
of

operating
solenoid
when

depressing

accelerator

pedal
fully
with

ignition
key
ON

Check

by

shifting
into

P
lR
IN
D
2
and
I

ranges
with
selector
lever

Check

whether
starter

operates
in
N
and
p

ranges
only

and
whether
reverse

lamp
operates
in

R
range
only

Check
whelher

idling
rpm
meet

standard

Check
whether

vacuum

pressure
is

more
than
450

mmHg

in

idling
and
whether
it

decreases
with

increasing
rpm

Check
whether
transmission

engages
positively
by
shifting

N
0
N

2
N

l
I
and
N
R

range

while

idling
with
brake

applied

Check
whether

there
is

any
creep
in
D
2

R

ranges
and

Measure
line

pressures
in
D
2
I
and
R

range
while

idling

Measure

engine

rpm
and
line

pressure
in
D
2
I

and

R

ranges
during
full
throttle

operati
n

Notes

a

Temperature
of

torque
converter
oil
used
in
test
should

be
from
600

to
1000C
1400
to
2120F
i
e

sufficiently

warmed

up
but
not
overheated

b
To
cool
oil

between
each
stall
test
for
D
2
I

and
R

ranges
idle

engine
i
e

rpm
at
about
1
200

rpm
for
more
than
1
minute
in
P

range
Measurement

time
must
not
be
more
than
5
seconds

Same
as
item
I

Check
vehide

speeds
and

engine
cpm
in

shifting
up
Ist

2nd

range
and
2nd
Jo3rd
range
while

running
with
lever
in

D

range
and

engine
vacuum

pressure
of
about
200

I11I1lHg

Same

as
item
1
above

except
with

engine
vacuum
pressure

of
0

mmHg
i

e
in

position
just
before
kickdown

Check
whether
the
kickdown

operates
and
measure
the
time

delays
while

running
at
30
40
50
60
70
km
h
18
25
30

37
43
MPH
in

D3
range

AT

57

Automatic
Transmission

Order
Test
item

4
Shift
down

Dr
O2
0

5

Shift
down

DJ
12
1

6
Shift
down

DJ
2

7
Shift

up

I

12

8
Shift

up
or
down
when

start

iog
in

2

range

9

Parking

Others
Abnormal
shock
oil

leakage
Procedure

Check
vehicle

speeds
and

engine
rpm
in

shifting
down
from

3rd
2nd
I

st

sequentially
while

coasting
with

accelerater

pedal
released
in

D3
range
and

engine
vacuum

pressure
of
about
450

mmHg

Check
for

shifting
down

OJ
12
and

engine
braking
and

further
for

shifting
down

12
I
and

engine
braking
after

shifting
the
lever
into

I

range
with
the
accelerator

pedal

released
and
the

engine
vacuum

pressure
of
0

mmHg
while

driving
at
about
50
km
h

30
MPH
in

OJ
range

Check
for

quick
shifting
down

0
2
and

engine
biaking

after

shifting
the

lever
into
2

range
while

driving
at
about

50
km
h
30
MPH
in

OJ
range

Further
check
for

locking
of
the

transmission
in

2nd

gear

ratio

regardless
of
vehicle

speed

Check
for
failure
of
the
transmission
to
shift

up
during

acceleration
when

starting
in
I

range

Check
the
transmission

for
not

shifting
up
or
down

during

acceleration
or
deceleration
when

starting
in

2

rang

Confirm
that
vehicle
will
not
move
on

grade
when

shifting

to

P

range

Enter
into
record
conditions
observed

during
these
tests

such
as

gear
noise

abnormal
clutch
noise
and

acceleration

performance

AT
58

PROPELLER
SHAFT
DIFFERENTIAL
CARRIER

Watch
for
oil

leakage
from
trans

mission

end

Notes

a
Remove

propeller
shaft
carefully

so
as
not
to

damage

spline
sleeve

yoke
and
rear
oil
seal

b

Plug
up
the

opening
in
the
rear
of

rear
extension

housing
to

prevent

oil
from

flowing
out

To
install

reverse
the

foregoing

removal

procedure

1

Align
propeller
shaft
with
com

panion
flange

using
reference
marks

prescribed
in
removal

procedure
and

assemble
with
bolts

Tightening

torque

2
4

to
3
3

kg
m

17

to
24
ft
Ib

2

Insert
bolts

through
the
holes
of

center

beariug
bracket
and

torque
nuts

to
retain
center

bearing
on
cross

member

Tightening
torque

1
6

to
2
2

kg
m

12
to
16
ft
Ib

DISASSEMBLY
AND

ASSEMBLY

Primarily
do
not
disassemble

pro

peller
shaft
because
it
is

balanced
as
an

assembly

However
check

propeller
shaft

with

journal
for
movement
When

journal
does
not
move

smoothly
dis

assemble

1
Mark

propeller
shaft
and

journal

so
that
the

original
combination
can

be
restored
at
assembly

2
Remove

snap
ring
with
a
standard

screwdriver

3
Lightly

tap
base
of

yoke
with
a

hammer
and
withdraw

bearing
race

See

Figure
PD
4

PDOO5

Fig
PD
4
Remo

i
bearing
Note
When

removing
journal
from

yoke
be
careful
not
to

damage

journal
and

yoke
bole

When

disassembling
and

repairing

center

bearing
are

required
the
follow

ing
procedures
are

applied

1
Put
match
marks
on

flange
and

front

propeller
shaft
Remove
bolts

connecting

flange
yoke
to

companion

flange

2

Applying
Drive
Pinion

Flange

Wrench
ST3lS30000
loosen
off
lock

ing
nut
and

remove
center

bearing
See

Figure
PD
5

P0172
ST31530000

Fig
PD
5
Remouing
locking
nut

To
assemble
reverse
the
foregoing

procedure
using
reference
marks

pre

scribed
in

disassembly
procedure

New

bearing
need
not
be
lubricated

since
it
is

lubricated
for
life
Fill

joint

with
recommended
multi

purpose

grease
whenever

propeller
shaft
is

overhauled

Use
related

snap
rings
of
the
same

thickness
and
be
sure
that

play
is

below
0
02
mm
0
0008
in

Available

snap
ring

Thickness

mm
in
Color

identification

2
00
0
0787

2
02
0
079S

2
Q4
0
0803

2
06
0
08
II

2
08
0
0819

2
10
0
0827

2
12
0
83S

2
14

0
0843
White

Yellow

Red

Green

Blue

Right
Brown

No

paint

Pink

PD

3
Install
and
assemble

components

correctly
so
that

joint
moves
under

friction
resistance
of
less
than
is
o

kg
em

13
in
lb

When
the

above

steps
are
complete

place
the

shaft
in

a

balancing
machine

and

adjust
unbalance
less
than
3S

gr
cm
0
49
in

oz
at
S
800

rpm

Center

bearing
assembling
pro

cedures
are
as
follows

I
Install
center

bearing
in

center

bearing
insulator

2
Install
center

bearing

assembly

and

companion
flange
on
front
shaft

usiug
reference
marks
established
in

disassembly

procedure

3
Install
washer
and

locking
nut
on

front
shaft

and

tighten
nut

using
Drive

Pinion

Flange
Wrench
ST3IS30000
to

specified
torque

Tightening
torque

20
0

to
24
0

kg
m

I4S
to
174
ft
lb

4
Join

companion
flange
of
front

shaft

with

f1ange
yoke
of
rear
shaft

and

tighten
connect
bolts
to

specified

torque

Tightening

torque

2
4

to
3

3

kg
m

17
to
24
ft
Ib

S
Install
center

bearing
bracket

on

center

bearing

INSPECTION

I
Check

journal
pin
for
dent
or

brinell
marks
and

yoke
hole
for

sign

of
wear
or

damage

Snap
ring
bearing
and
seal

ring

should
also
be

inspected
to
see
if
these

are

damaged
worn
or
deformed
Re

place
if

necessary

2
heck
center

bearing

by
rotating

bearing
race
If
it
is

rough
noisy
or

damaged
discard
Cracked

bearing

insulator
cannot
be
tolerated
here

3
Check

propeller
shaft
tube
sur

face
for
dent
or
crack

Change
if

necessary