tow DODGE TRUCK 1993 Service Workshop Manual

Page 377 of 1502


8D
- 28
IGNITION
SYSTEMS

SMALL
SCREWDRIVER
KEY
CYLINDER
RETAINING
PIN

KEY
CYLINDER
RETAINING
PIN

IGNITION SWITCH
908D-15

Fig.
4 Key Cylinder Retaining Pin

KEY
CYLINDER

BEZEL

j
HALO
LIGHT

^
RING
908D-16

Fig.
5 Unseated Key Cylinder
halo light ring), proceed as follows: Rotate the key
counterclockwise to the Lock position and remove
the key. (d) Remove key cylinder (Fig. 6).

INSTALLATION
(1) Install electrical connectors to switch. Make
sure that the switch locking tabs are fully seated in
the wiring connectors. (2) Mount ignition switch to the column (Fig. 7).
i-i-ii
\IGNITION
SWITCH HALO
LIGHT

RING

908D-17

Fig.
6 Key Cylinder
Removal
Park-lock dowel pin on ignition switch assembly
must engage with column park-lock slider linkage (Fig. 8). Verify ignition switch is in lock position
(flag is parallel with the ignition switch terminals)
(Fig. 6). Apply a dab of grease to flag and pin. Posi­
tion park-lock link and slider to mid-travel. Position ignition switch against lock housing face. Be sure pin
is inserted into park-lock link contour slot. Tighten
retaining screws to 2 N#m (17 in. lbs.) torque.

FASTENER
LOCATIONS LOCATING
PIN

PARK
LOCK
'DOWEL
PIN

IGNITION SWITCH

ELECTRICAL

CONNECTION COLUMN

LOCK

FLAG 908D-18
Fig.
7 Ignition
Switch
View From
Column

(3) Assemble cover to the column (3 screws).
Tighten retaining screws to 2 N»m (17 in. lbs.)
torque.
(4) Tilt column: Install tilt lever (clockwise).
(5) Install negative battery cable.
(6) Install key cylinder. (a) With key cylinder and ignition in lock posi­
tion, gently insert key cylinder into ignition switch assembly until it bottoms.
(b) Insert key. While gently pushing on the key
cylinder (inward) toward the ignition switch, rotate key clockwise to end of travel.

Page 414 of 1502


•

HORNS
8G - 3
SERVICE
PROCEDURES

HORN
SWITCH (HORN PAD ASSEMBLY)

REPLACEMENT

REMOVAL (1) From underside of steering wheel, remove horn
pad mounting screws (Figs. 3 and 4). (2) Pull pad up from wheel and disconnect electri­
cal leads. (3) Remove pad.

INSTALLATION
(1) Connect electrical leads to switch terminal on
horn pad. (2) Position pad into place on steering wheel, install
mounting screws and tighten to 1.5 N*m (15 in. lbs.).
NUT
&

WASHER
SOURCE

FOR HORN
RELAY GROUND STEERING
WHEEL
STEERING SHAFT
COVER

(WITHOUT
SPEED

CONTROL
SWITCHES) HORN
RELAY
GROUND WIRE COVER
RETAINING
SCREW
J9119-9

Fig.
3 Standard Steering
Wheel

HORN
PAD
COLUMN
HORN

LEADS
STEERING WHEEL
J9219-55

Fig.
4 Optional Steering
Wheel

HORN
REPLACEMENT
-
GAS ENGINE
The horns are located on either side of the radiator
support (Fig. 5). (1) Raise the hood.
(2) Disconnect the horn electrical connector.
(3) Remove bolt holding the horn bracket to the ra­
diator support and remove the horn. (4) To install the horns reverse the removal proce­

dures.
Tighten the bolts to 200 in. lbs.
HORN

(HI-NOTE)

HORN

(LOW-NOTE)

HORN

MOUNTING

BOLTS

J908G-10

Fig.
5
Horn
Removal
and Installation—Gas
Engine
HORN
REPLACEMENT
-
DIESEL ENGINE

The horns are located on the inside of the left front
fender behind the battery (Fig. 6). (1) Raise the hood.
(2) Remove screw and washer holding the horn
bracket to the fender. (3) Lower the horn and bracket toward the rear of
the battery. (4) Disconnect the horn electrical connector.
(5) Remove the horn and bracket assembly by
working it under the battery tray brace (Fig. 6). (6) To install the horns reverse the removal proce­

dures.
LEFT

FENDER
HI NOTE
HORN
&
BRACKET
ASSEMBLY
LOW NOTE
HORN
&
BRACKET
ASSEMBLY
J908G-11

Fig.
6
Horn
Removal
and Installation—Diesel
Engine

Page 418 of 1502


VEHICLE
SPEED
CONTROL
SYSTEM
8H - 3

GAS
ENGINE

warnings the usi of THE
SPEED
control is NOT recommended when
DRIVING
CONDITIONS
DO not
PERMIT
maintaining
A
constant
SPEED, SUCH
AS
HEAVY
TRAFFIC
©r on
ROADS
THAT ARE
WINDING, ICY, SNOW COVERED
OR
SLIPPERY*
START
ENGINE

r

ACCELERATE
VEHICLE TO DESIRED SPEED
SPEED
CONTROL

ENGAGES
WHEN

mmm is
STARTED
PUSH
ON/OFF
BUTTON

TO "ON"
POSITION.
E

FAULTY

ELECTRICAL CIRCUIT*

SPEED
CONTROL ENGAGES
WITHOUT
PUSHING
THE
"SET/DECEL"
BUTTON
PUSH
AND

RELEASE

"SET/DECEL'
'
BUTTON

FAULTY
ELECTRICAL CIRCUIT* DEFECTIVE SERVO
i

DEFECTIVE SERVO

REMOVE
FOOT
FROM

ACCELERATOR.
SPEED
SHOULD
BE
CONTROLLED
T
1

i
1

*

NO
WEED
CONTROL
WHEN
SET/DECEL
BUTTON IS

PRESSED
AND RELEASED
HUNTING
SURGE
OR

SPEED
VARIATIONS AT
LOW
SPEEDS
EXCESSIVE
SAG
ON
HILLS
OR

IN
TRAILER TOWING
SPEED
SETTING AFTER

LOCK-IN,
TOO
HIGH

C3«t LOW
4 *

FUSE
BLOWN
LOCK-UP

TORQUE CONVERTER
ROUGHNESS
ENGINE

PERFORMANCE
VACUUM LEAK

# f
t f

NO
VACUUM
AT
SERVO
AMPLIFICATION
OF ENGINE
SURGE
VACUUM

LEAK
DEFECTIVE SERVO

1
f

it
t
t

SPEED
CONTROL

THROTTLE
CABLE
DISCONNECTED
DEFECTIVE SERVO
EXCESSIVE
LOAD
MAY

REQUIRE MANUAL

ASSISTANCE
ON
HILLS DEFECTIVE

CABLE
i
f

f • *

IMPROPER
STOP LAMP
AND
SPEED CONTROL SWITCH ADJUSTMENT DEFECTIVE

CABLE
DEFECTIVE VACUUM

RESERVOIR

(CHECK VALVE) DEFECTIVE
VACUUM RESERVOIR

1
f

*

FAULTY
ELECTRICAL CIRCUIT* DEFECTIVE

ENGINE
CONTROLLER
DEFECTIVE SERVO
* TESTS AND
ADJUSTMENTS
ARE DESCRIBED

IN
APPROPRIATE
SECTION
OF SERVICE
MANUAL.
DEFECTIVE VACUUM
RESERVOIR
J918H-7

Page 420 of 1502


•
^ ^ VEHICLE
SPEED
CONTROL
SYSTEM
8H - I
WARNING:
THE USE OF THE
SPEED
CONTROL

IS
NOT
RECOMMENDED
WHEN DRIVING

CONDITIONS
DO NOT PERMIT MAINTAINING

A
CONSTANT
SPEED,
SUCH AS HEAVY

TRAFFIC
OR ON
ROADS
THAT
ARE WINDING,
ICY,
SNOW
COVERED
OR
SLIPPERY*

SPEED
CONTROL
ENGAGES
WITHOUT PUSHING THE
"SET/DECEL"
BUTTON
±

FAULTY
ELECTRICAL CIRCUIT*
±
DEFECTIVE
SERVO
START ENGINE

ACCELERATE
VEHICLE TO DESIRED SPEED

PUSH
ON/OFF
BUTTON
TO "ON" POSITION.

PUSH
AND
RELEASE

"SET/DECEL"
BUTTON

REMOVE
FOOT
FROM

ACCELERATOR.
SPEED
SHOULD BE CONTROLLED
SPEED
CONTROL

ENGAGES
WHEN
ENGINE IS STARTED

FAULTY

ELECTRICAL
CIRCUIT*
T
DEFECTIVE SERVO

NO
SPEED
CONTROL WHEN
SET/DECEL
BUTTON
IS

PRESSED
AND
RELEASED

FUSE
BLOWN
NO VACUUM AT
SERVO

T

SPEED
CONTROL

THROTTLE
CABLE DISCONNECTED

IMPROPER
STOP LAMP AND SPEED CONTROL SWITCH ADJUSTMENT

FAULTY
ELECTRICAL CIRCUIT*
T
DEFECTIVE SERVO
DEFECTIVE
VACUUM PUMP
HUNTING
SURGE
OR

SPEED
VARIATIONS AT LOW
SPEEDS

I

LOCK-UP
TORQUE CONVERTER
ROUGHNESS

AMPLIFICATION OF ENGINE
SURGE

DEFECTIVE SERVO
DEFECTIVE
CABLE

DEFECTIVE
ENGINE CONTROLLER
EXCESSIVE
SAG
ON HILLS OR
IN TRAILER
TOWING

ENGINE

PERFORAAANCE

VACUUM
LEAK

EXCESSIVE
LOAD MAY
REQUIRE
MANUAL

ASSISTANCE
ON HILLS
DEFECTIVE
VACUUM PUMP
SPEED
SETTING AFTER

LOCK-IN,
TOO
HIGH
OR TOO LOW
T
VACUUM LEAK
DEFECTIVE SERVO DEFECTIVE
CABLE

T
DEFECTIVE
VACUUM PUMP

REFER
TO GROUP 5 - BRAKES
FOR VACUUM PUMP DIAGNOSIS.
"TEST AND ADJUSTMENTS ARE DESCRIBED IN APPROPRIATE SECTION OF SERVICE MANUAL.
J928H-15
DIESEL
ENGINE

Page 422 of 1502


•

VEHICLE
SPEED
CONTROL SYSTEM
8H - 7
TEST
PROCEDURES

INDEX

page

Checking
for
Diagnostic
Trouble
Code
7

General
Information
7
Inoperative
System
7

Road
Test
7

Speed
Control
Cable Adjustment—Diesel Engine
. 9

Speed
Control
Cable
Attachment
10

GENERAL
INFORMATION

Before starting diagnosis and repair procedures for
a speed control malfunction, verify that the speed
control wire harness is properly connected to all con­ nectors. Refer to Diagnosis Chart.

ROAD
TEST
Road test vehicle to verify reports of speed control
system malfunction. The road test should include at­
tention to the speedometer. Speedometer operation should be smooth and without flutter at all speeds. Flutter in the speedometer indicates a problem
which might cause surging in the speed control sys­
tem. The cause of any speedometer deficiencies should be corrected before proceeding.

INOPERATIVE SYSTEM
If road test verifies a system problem and the
speedometer operates properly, check for:
• loose electrical and vacuum connections at the
servo.

• check for correct installation of the vacuum check
valve in the hose from servo to vacuum source (Gas
Engine Only). The word VAC on the valve must
point toward the vacuum source. • corrosion that should be removed from electrical
terminals and a light coating of Mopar Multi-Pur­
pose Grease, or equivalent, applied. • secure attachment of both ends of speed control ca­

ble.

CHECKING
FOR DIAGNOSTIC TROUBLE CODE
(1) When trying to verify a speed control system
electrical problem, use a DRB II Scan Tool to find
the cause. Refer to Powertrain Diagnostic Procedures manual. If the DRBII is not available, the Diagnostic Trou­
ble Code (DTC) may be determined with the follow­ ing method: (a) With key inserted in ignition switch, cycle
switch to ON position 3 times. On third cycle, leave
switch in ON position. (b) After switch has been cycled 3 times, observe
Malfunction Indicator Lamp (CHECK ENGINE) on instrument cluster. If a DTC is present, the code
page

Speed
Control
Cable Attachment—Servo
10

Stop Lamp Switch Test
9

Vacuum Supply Test
....................... 9

Vehicle Speed
Control
Switch Test
. 9

Vehicle Speed
Control
System
Electrical
Tests
... 7

Vehicle Speed Sensor Test
7
will be displayed in a series of flashes representing
digits.
Three flashes in rapid succession, a slight
pause, then 4 flashes in rapid succession would in­ dicate DTC 34.
(2) If a DTC 34 is observed, perform the tests in
the sections Electrical Tests at Servo and Electrical
Tests at Powertrain Control Module.
If a DTC 15 is observed, perform the test for a
faulty Vehicle Speed Sensor.
(3) If a fault code 11 is observed (Diesel only), per­
form the test for a faulty engine speed sensor. Refer
to the Powertrain Diagnostics Procedures Manual.
(4) Correct any problems found when performing
these tests and recheck for DTC if changes were made.

VEHICLE SPEED SENSOR TEST
For testing of the Vehicle Speed Sensor and related
components refer to the Powertrain Diagnostic Proce­
dures manual.

VEHICLE SPEED CONTROL SYSTEM ELECTRICAL
TESTS
Vehicle speed control systems may be tested using
two different methods. One involves the use of the DRBII Scan Tool. If this test method is desired,
please refer to the Powertrain Diagnostic Procedures manual. The other test method uses a voltmeter. The volt­
meter method is described in the following tests.
If any information is needed concerning wiring, re­
fer to Group 8W - Wiring Diagrams.

CAUTION:
When test probing
for
voltage
or
conti­nuity
at
electrical
connectors, care must
be
taken
not
to
damage connector, terminals,
or
seals.
If

these components
are
damaged,
intermittent
or
complete system
failure
may
occur.
ELECTRICAL
TESTS
AT
SERVO
(1) Turn ignition switch to ON position.
(2) Push speed control switch to ON position.
(3) Connect the negative lead of a voltmeter to a
good chassis ground near the servo.

Page 456 of 1502


•

REAR
WINDOW DEFOGGER
8N - 1
REAR
WINDOW
DEFOGGER

CONTENTS
page

REPAIR
PROCEDURES (GRID LINES,
TERMINALS,
AND
PIGTAILS)
3

GENERAL
INFORMATION
The electrically heated rear window defogger
is

available
on
Ramcharger with sunscreen glass only. The system consists
of a
rear window with
two
ver­
tical
bus
bars
and a
series
of
electrically connected
grid lines baked
on the
inside surface. Circuit protection
for the
heated grid circuit
is
pro­
vided
by a 18
gauge fusible link wire located
in the

engine compartment.
The
relay circuit
is
protected
by
a 20 amp
fuse, located
in the
fuse block. When
the
rear window defogger switch
is
placed
in

the
ON
position, current
is
directed
to
rear window
grid lines.
The
heated grid lines
in
turn heat
the

rear window
to
clear
the
surface
of fog or
snow.

CAUTION;
Grid lines
can be
damaged
or
scraped
off
with
sharp instruments. Care should
be
taken
in
page

SERVICE
PROCEDURES
4

TEST
PROCEDURES
1

cleaning
the
glass
or
removing foreign materials,

decals
or
stickers. Normal
glass
cleaning solvents
or
hot
water
used
with
rags
or
toweling
is
recom­ mended.

SYSTEM
DESCRIPTION CONTROL
SWITCH/TIMER
RELAY MODULE
The control switch
and
timer relay
are
integrated
into
a
single panel mounted assembly. Actuating
the
switch energizes
the
electronic timing circuit. This
allows current
to
flow through
the
grid system
for

approximately
10
minutes,
or
until either
the
control
switch
or
ignition
is
turned
off. An
indicating lamp
illuminates
a
lens inlaid
in the
control switch.

TEST PROCEDURES

SYSTEM
TEST
Electrically heated rear window defogger operation
can
be
checked in-vehicle
in the
following manner: (1) Turn
the
ignition
ON.

(2) Turn rear window defogger control switch
ON.

(3) Monitor vehicle voltmeter. With
the
control
switch
ON, a
distinct needle deflection should
be

noted. (4)
The
rear window defogger operation
can be

checked
by
feeling
the
glass.
A
distinct difference
in

temperature between
the
grid lines
and
adjacent clear glass
can be
detected
in 3 to 4
minutes
of
oper­ation. (5) Contact negative lead
of a DC
voltmeter
(Fig.

1),
to
terminal
"B"
(passenger side). Contact positive
lead
to
terminal
"A"
(driver side).
The
voltmeter
should read
10-14
volts. Only steps
(3) and (4) or (5)
above will confirm sys­
tem operation. Indicator light illumination means
that there
is
power available
at the
output
of the re­
lay only,
and
does
not
verify system operation.
If rear window defogger does
not
operate,
the
prob­
lem should
be
isolated
in the
following manner:
(1) Confirm that ignition switch
is ON.
VOLTMETER

Fig.
1
Grid
Line
Test (2) Ensure that heated rear window feed wire
is

connected
to
terminal
or
pigtail
and
that ground wire
is
in
fact grounded.
(3) Ensure that fuse
is
operational
and all
electri­
cal connections
are
secure.
When above steps have been completed
and the

system
is
still inoperative,
one or
more
of the
follow­
ing
is
defective:
(a) Control switch/timer relay module.

Page 457 of 1502


8N
- 2
REAR WINDOW DEFOGGER

• (b) Rear window grid lines (all grid lines would
have to be broken) or one of the feed wires are not
connected for the system to be inoperative.
The following paragraphs outline component check­
out procedures.
If turning the switch ON produces severe voltmeter
deflection, the circuit should be closely checked for a shorting condition. If system operation has been verified but indicator
bulb does not light, check and replace bulb.
For detailed wiring information, refer to Group 8W
- Wiring Diagrams.

REAR
WINDOW GRID LINES TEST
Horizontal grid lines and vertical bus bar lines
printed and baked on inside surface of rear window glass (Fig. 1) comprise an electrical parallel circuit.
The electrically conductive lines are made of a silver- ceramic material. When baked onto glass they be­
come bonded to the glass and are highly resistant to abrasion. It is possible, however, that a break may
exist or occur in an individual grid line resulting in
no current flow through the line. To detect breaks in
grid lines, the following procedure is required: (1) Turn ignition on and push control switch to
ON. Indicator light should come on. (2) Contact negative lead of a DC voltmeter, to
vertical bus bar connecting grid lines on passenger side of vehicle (point A of Fig. 1). Contact positive
lead of voltmeter, to vertical bus bar on driver side of
vehicle (point B of Fig. 1). Voltmeter should read 10-14 volts. (3) With negative lead of voltmeter, contact a good
body ground point. Voltage reading should not change. A different reading indicates a poor ground connection. (4) Connect negative lead of voltmeter to Point A
on passenger side bus bar and touch each grid line at
Mid-Point with positive lead. A reading of approxi­ mately 6 volts indicates a line is good. A reading of 0
volts indicates a break in line between Mid-Point C and Point B. A reading of 10-14 volts indicates a
break between Mid-Point C and ground Point A. Move toward break and voltage will change as soon as break is crossed.

CONTROL SWITCH/TIMER MODULE TEST
Control switch/timer relay module may be tested
in-vehicle or bench tested. In vehicle testing is ac­
complished in the following manner: (1) Remove switch from instrument panel (refer to
Control Switch Replacement) and leave switch con­
nector plugged in. (2) Turn ignition ON.
(3) Using a DC voltmeter, check voltage at termi­ nals B, I and L (Figs. 2 and 3). Terminals B and I
should confirm a voltage of 10 to 14 volts to ground.
Terminal L should confirm 0 volts to ground. When terminals B and I show no voltage, trace circuit up­
stream of switch/relay module for cause:
• wiring cut
• fusible link faulty
• circuit breaker inoperative
• bulkhead connection bad, etc. If terminal L indicates voltage, place switch in
OFF position. If voltage at L is still indicated or in­
dicator lamp remains on, switch/relay module should
be replaced.
"XI
FUSE
#14
rr~
P 3
AAAP
P
FUSE
#3
20
AAAP
BATTERY

HEATED
REAR

WINDOW
DEFOGGER
SWITCH

(INSTRUMENT
PANEL)

ON/OFF
ILLUMINATION
LAMP

fez TIMER
L.E.I
INDICATOR
LIGHT
-©-
18
GAUGE

FUSIBLE
LINK

IGNITION POWER
MIDPOINT
"C"

CONNECTOR (TYPICAL)
POINT
"A"
POINT
"B"
GROUND
CONNECTOR

REAR
WINDOW
GRID
LINE
STRUCTURE
Fig.
2
Systems
Electrical Circuit
J928N-5

(4) If the relay checks out to this point, momen­
tarily operate switch to ON position. The indicator lamp should come on and remain on for approxi­
mately 10 minutes. Terminal L should confirm volt­
age.
If the indicator lamp fails to light or voltage at
terminal L is not confirmed the switch/relay module should be replaced.
Bench checking of the relay may be accomplished
in the following manner. By following the in-vehicle
procedure except Step 2: With a DC power supply, apply 12 volts to terminal B and I and ground termi­
nal G.

Page 464 of 1502


•

POWER
WINDOWS
8S - 3

FROM PIN
SIDE
OF
SWITCH

MASTER
WINDOW
LIFT
SWITCH
SWITCH
POSITION CONTINUITY

BETWEEN

OFF
PINS
1 & 2

PINS
2 & 3

PINS
2 &4

PINS
2 & 6

DRIVER'S

MP
PINS
3 & 5

PINS
2 & 6

PASSENGER'S
PINS
1 & 5

PINS
2 &4

DRIVER'S
PINS
5 & 6

PINS
2 & 3

TOWN
PASSENGER'S
PINS
1 & 2

PINS
4 & 5 898S-11

Fig.
1 Master Window
Lift
Switch
Continuity
(b) Likewise, motor connected to DOWN direc­
tion rotation, no movement will be observed if win­
dow is already in full down position.
PIN IDENTIFICATION SHOWN
FROM
PIN
SIDE
OF
SWITCH
SWITCH CONTINUITY
POSITION
BETWEEN

PINS
1 & 4

OFF
PINS
2 & 5

PINS
3 & 4

UP
PINS
2 & 5

PINS
2 & 3

DOWN
PINS
1 & 4
898S-12
Fig.
2
Passenger's Door
Mounted
Switch
Continuity
(4) Reverse battery leads (opposite to steps 1 and
2) and window should now move. If window does not
move, remove motor. Refer to Service Procedures for
motor removal from vehicle for bench test.
If window moved completely up or down, motor
should be reversed one more time (reverse leads from
step 4) to complete a full window travel inspection.

SERVICE
PROCEDURES

GEAR
AND PINION
REPLACEMENT
AND
LUBRICATION
If gear and pinion assembly are replaced in gear
box, lubrication of gear box, gear pinion and seal is necessary. In the event there is no lubricant in gear box, fill
with MOPAR, multi-mileage lubricant or equivalent. Apply a liberal amount of lubricant to inside area of seal and sealing surface at center area of gear and
pinion coupling. Also lubricate center housing shaft and worm gear.

REGULATOR
AND
MOTOR
ASSEMBLY

REMOVAL To repair or inspect the entire electric window reg­
ulator, remove from door as follows: (1) Remove remote control handle (Fig. 3).
(2) Remove power window/lock switch by inserting
a standard blade screwdriver into notch on forward
end of switch housing. Push screwdriver to depress
locking tab. Pull bezel out and forward to remove
from door panel.
(3) Remove screws at bottom front and rear of trim
panel.
(4) Remove screw behind remote handle.

(5)
Using a device such as a trim stick, pry trim
panel away from door around perimeter and remove
trim panel. (6) Roll door watershield away from bottom of door
to reveal inside panel access opening. (7) Remove speaker if equipped.
(8) Lower glass to full down position.
(9) Disconnect wiring connectors from motor.

Page 475 of 1502


8U
- 4
CHIME/BUZZER WARNING
SYSTEMS

•
(e) Remove key cylinder (Fig, 10).

Fig.
10 Key Cylinder
Removal
INSTALLATION

(1) Install 2 wiring connectors to the switch. Make
sure that switch locking tabs are fully seated in the
wiring connectors.
(2) Mount ignition switch to column with 3 screws.
When equipped with column shift:
• the shifter must be in Park position
• the park lock dowel pin on the ignition switch as­
sembly must engage with column park lock slider
linkage (Figs. 11 and 12). Verify ignition switch is in lock position (flag is
parallel with ignition switch terminals). Apply a daub of grease to flag and pin. Position park lock link and slider to mid-travel. Position ignition switch
against lock housing face, making sure pin is in­
serted into park lock link contour slot. Torque retain­
ing screws to 2 N*m (17 in. lbs.).
(3) Assemble cover to the column with 3 screws.
Torque screws to 2 N*m (17 in. lbs.).
(4) Tilt column only—install tilt lever (clockwise). (5) Install negative cable to battery.
(6) Install key cylinder as follows: 908D-18
Fig.
11 Ignition Switch—View From
Column

Fig.
12 Ignition
Switch
Mounting
Pad
(a) With key cylinder and ignition in the Lock
position, gently insert key cylinder into the igni­
tion switch assembly until it bottoms.
(b) Insert key, while gently pushing on key cyl­
inder inward toward the ignition switch, rotate key clockwise to the Run position. (7) Check for proper operation of push-to-lock, halo
lighting, Accessory, Lock, Off, Run, Start, Column
Lock and Shift Lock (if applicable).

Page 516 of 1502


WIRING
DIAGRAMS
SW - 41

Wiring
Diagram Name _ Sheet Number

Illumination
Lamps-Instrument Panel ........... .12,14

Intermittent
Wiper ......................... .53

Key-In
. . . . . . . .49
Liftgate
Ajar
............................ .51

Park
Brake
.31,33

Power
Door Lock-Left ....................... .73

Power
Door Lock-Right .74

Power
Mirrors .75,76

Power
Window-Left 71
Power
Window-Right . .72

Seat
Belt
Warning
with
Diesel Engine 77
Seal
Belt
Warning
with
Gas Engine .78

Speed
Control
........... ,32,36,38

Standard
Windshield Wiper . .55
Stop
Lamp .32,34,36,38
Transfer
Case
Switch . 13
Transmission
Thermo ....................... .24
Turn Signal .56
Windshield Washer
Intermittent
Wiper . .53
Windshield Washer-Standard .55 Windshield
Wiper-Intermittent
53

Stereo
Radio-4 Speakers .61,62,63,64

Fuse
.61,63

Speaker-Left ......... ............ 62,64

Speaker-Right
. .62,64

Stereo
Radio-Dual Speakers .65
Temperature Sending
with
Diesel Engine . .27
Temperature Sending
Unit
with
Gas Engine .......... .28

Trailer
Tow Wiring 81

Transmission
Overdrive Solenoid ............... .12,14

Transmission
Overdrive System 12,14
Wiring
Diagram Name ^ Sheet Number

2-Speed
Wiper Motor 55
Washer
Pump
Motor
....................... .55
Switch 55
Turn
Signal
System
.......................... .56

Flasher
56
Fuse
.56

Lamps-Front
43,44,45,46

Lamps-Rear
. 79,80,81
Switch
Control
56

Underhood
Lamp 29

Valve
Hydraulic, Dual Solenoid .32,34
Vehicle
Speed
Control
(Diesel) .37,38
Clockspring 42 Connector .37
Fuse
................................. .38

Lamp
Switch . . .38

Resistor
.38

Servo
• .37
Vehicle
Speed
Control
(Gas) .35,36
Clockspring 36
Connector .35
Fuse
......... 36
Lamp
Switch .36

Resistor
.36

Servo
. 35
Vehicle
Speed
Sensor
.20,25,26 Wide Open
Throttle
Cutout Relay . .68,70
Windshield
Wiper-intermittent
...... ....... .53,54
Windshield Wiper-Standard 55

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