FIAT FULLBACK 2016 1.G Owners Manual

WASHER FLUID
Open the washer fluid reservoir cap and
check the level of washer fluid with the
dipstick. If the level is low, replenish the
container with washer fluid.
NOTE The washer fluid container
server serves the windscreen and
headlamps (if so equipped).
During cold weather
To ensure proper operation of the
washers at low temperatures, use a
fluid containing an anti-freezing agent.
317) 318)
WARNING
317)Do not travel if the windscreen
washer reservoir is empty: using the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
318)Some commercial additives for
windscreen washer fluid are flammable.
The engine compartment contains hot
components which may start a fire.
BRAKE FLUID
To check the fluid level
Check the brake fluid level in the
reservoir. The brake fluid level must be
between the “MAX” and “MIN” marks
on the reservoir.
The brake fluid level is monitored by a
float. When the brake fluid level falls
below the “MIN” mark, the brake fluid
warning lamp lights up.
The fluid level falls slightly with wear of
the brake pads, but this does not
indicate any abnormality.
If the brake fluid level falls markedly in a
short length of time, it indicates leaks
from the brake system. If this occurs,
we recommend you to have the vehicle
checked.
108kPa
EMPTYE 1/4 1/2
396AHA104599
MAX
MIN
397AHA102566
249

Fluid type
Use brake fluid conforming to DOT3 or
DOT4. The brake fluid is hygroscopic.
Too much moisture in the brake fluid will
adversely affect the brake system,
reducing the brake performance.
In addition, the brake fluid reservoir is
equipped with a special cap to prevent
the entrance of air, and this cap should
not be removed.
319) 320) 321) 322)
152) 153) 154)
WARNING
319)Take care in handling brake fluid as it
is harmful to the eyes, may irritate your skin
and also damage to painted surfaces.
320)Use only the specified brake fluid. Do
not mix or add different brand of brake fluid
to prevent chemical reaction. Do not let
any petroleum-based fluid touch, mix with,
or get into the brake fluid. This will damage
the seals.
321)Clean the filler cap before removing
and close the cap securely after
maintenance.
322)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
IMPORTANT
152)Keep the reservoir tank cap closed to
prevent the brake fluid from deteriorating
except maintenance.
153)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
154)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
CLUTCH FLUID
To check the fluid level
The clutch fluid in the master cylinder
should be checked when performing
other underhood service. In addition,
the system should be checked for
leakage at the same time.
Check to make certain that the clutch
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir.
A rapid fluid loss indicates a leak in the
clutch system which should be
inspected by a Fiat Dealership or
another specialist and repaired
immediately.
MAX
MIN
398AHA106519
250
SERVICING AND MAINTENANCE

Fluid type
Brake fluid conforming to DOT 3 or
DOT 4 should be used. The reservoir
cap must be fully tightened to avoid
contamination from foreign matter or
moisture. DO NOT ALLOW
PETROLEUM- BASED FLUID TO
CONTACT, MIX WITH, OR OTHERWISE
CONTAMINATE THE BRAKE FLUID.
SEAL DAMAGE WILL RESULT.
323)
WARNING
323)Clutch fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
POWER STEERING
FLUID
324)
3)
To check the fluid level
Check the fluid level in the reservoir
while the engine is idling. Check to
make certain that the power steering
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir and refill the fluid, if necessary.
WARNING
324)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
IMPORTANT
3)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
MAX
MIN
399AHA102582
251

BATTERY
155) 156)
4)
The condition of the battery is very
important for quick starting of the
engine and proper functioning of the
vehicle’s electrical system. Regular
inspection and care are especially
important in cold weather.
Battery precautions
325) 326) 327) 328) 329) 330) 331) 332) 333) 334) 335)
Checking battery electrolyte level
The electrolyte level must be between
the specified limit on the outside of the
battery. Replenish with distilled water as
necessary. The inside of the battery is
divided into several compartments;
remove the cap from each
compartment and fill to the upper mark.
Do not top up beyond the upper markbecause spillage during driving could
cause damage.
Check the electrolyte level at least once
every four weeks, depending on the
operating conditions. If the battery is
not used, it will discharge by itself with
time.
Check it once every four weeks and
charge with low current as necessary.
During cold weather
The capacity of the battery is reduced
at low temperatures. This is an
inevitable result of its chemical and
physical properties. This is why a very
cold battery, particularly one that is not
fully charged will only deliver a fraction
of the starter current which is normally
available.
We recommend you to have the battery
checked before the start of cold
weather and, if necessary, have it
charged or replaced. This does not only
ensure reliable starting, but a battery
which is kept fully charged also has a
longer life.
Disconnection and connection
157) 158) 159) 160)
To disconnect the battery cable, stop
the engine, first disconnect the negative
(-) terminal and then the positive (+)
terminal. When connecting the battery,
first connect the positive (+) terminal
and then the negative (-) terminal.NOTE Open the terminal cover (A)
before disconnecting or connecting the
positive (+) terminal of the battery.
NOTE Loosen the nut (B), and then
disconnect the battery cable from the
positive (+) terminal.
NOTE Keep the terminals clean. After
the battery is connected, apply terminal
protection grease. To clean the
terminals, use lukewarm water.
NOTE Check to see if the battery is
securely installed and cannot be moved
during travel. Also check each terminal
for tightness.
NOTE When the vehicle is to be left
unused for a long period of time,
remove the battery and store it in a
place where the battery fluid will not
freeze. The battery should be stored
only in a fully charged condition.
400AHA102595
A
B
401AHZ101072
252
SERVICING AND MAINTENANCE

WARNING
325)Keep sparks, cigarettes, and flames
away from the battery because the battery
could explode.
326)The battery electrolyte is extremely
caustic. Do not allow it to come in contact
with your eyes, skin, clothing, or the
painted surfaces of the vehicle. Spilt
electrolyte should be flushed immediately
with ample amounts of water. Irritation to
eyes or skin from contact with electrolyte
requires immediate medical attention.
327)Ventilate when charging or using the
battery in an enclosed space.
328)Always wear protective eye goggles
when working near the battery.
329)Keep it out of reach of children.
330)When you handle the battery, carefully
observe the following cautions for safety.
331)Keep sparks, cigarettes, and flames
away from the battery because the battery
could explode. Also, do not short-circuit
the battery terminals. Doing so could
create sparks.
332)Always wear protective eye goggles
when working near the battery. Battery
electrolyte contains sulphuric acid, so
getting it in your eyes is dangerous.
333)Battery electrolyte contains sulphuric
acid, so you must wear gloves and eye
protection when handling the battery. If
battery electrolyte gets in your eyes or on
your skin, rinse it away with clean water
and immediately see a doctor. If you
accidentally swallow battery electrolyte,
immediately see a doctor. If battery
electrolyte splashes on your clothing or on
the vehicle, rinse it off with lots of water.334)The battery emits highly explosive
hydrogen gas. Ventilate when charging the
battery in an enclosed space.
335)Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.
IMPORTANT
155)Do not bring the nearby parts, the
plastic parts and so on into contact with
sulphuric acid (battery electrolyte) which
may crack, stain or discolour them. If they
are in contact, wipe off with soft cloth,
chamois or the like and an aqueous
solution of neutral detergent then
immediately rinse the affected parts with
plenty of water.
156)If the vehicle must remain unused for
a long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
157)Never disconnect the battery when
the ignition switch or the operation mode is
in the “ON” position; doing so could
damage the vehicle’s electrical
components.
158)Never short-circuit the battery. This
could cause it to overheat and be
damaged.
159)If the battery is to be quick-charged,
first disconnect the battery cables.
160)In order to prevent a short circuit, be
sure to disconnect the negative (-) terminal
first.
IMPORTANT
4)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
253

WIPER BLADE
RUBBER
REPLACEMENT
336)
1. Lift the wiper arm off the windscreen.
2. Pull the wiper blade until its stopper
(A) disengages from the hook (B). Then,
pull the wiper blade further to remove it.
NOTE Do not allow the wiper arm to
fall onto the windscreen; it could
damage the glass.
3. Attach the retainers (C) to a new
wiper blade. Refer to the illustration to
ensure that the retainers are correctly
aligned as you attach them.4. Insert the wiper blade into the arm,
starting with the opposite end of the
blade from the stopper. Make sure the
hook (B) is fitted correctly in the
grooves in the blade.
NOTE If retainers are not supplied with
the new wiper blade, use the retainers
from the old blade.
5. Push the wiper blade until the hook
(B) engages securely with the stopper
(A).
WARNING
336)Driving with worn windscreen/rear
window wiper blades is a serious hazard,
because visibility is reduced in bad
weather.
AB
402AG0005274
C
403AA3001992
AB
404AG0006284
254
SERVICING AND MAINTENANCE

GENERAL
MAINTENANCE
Fuel, engine coolant, oil and
exhaust gas leakage
Look under the body of your vehicle to
check for fuel, engine coolant, oil and
exhaust gas leaks.
Exterior and interior lamp operation
Operate the combination lamp switch
to check that all lamps are functioning
properly. If the lamps do not illuminate,
the probable cause is a blown fuse or
defective lamp bulb. Check the fuses
first. If there is no blown fuses, check
the lamp bulbs. For information
regarding the inspection and
replacement of the fuses and the bulbs,
refer to “Fuses” and “Replacement of
lamp bulbs”. If the fuses and bulbs are
all OK, we recommend you to have
your vehicle checked and repaired.
Meter, gauge and indicator/
warning lamps operation
Start the engine to check the operation
of all instruments, gauges, and indicator
and warning lamps. If there is anything
wrong, we recommend you to have
your vehicle inspected.
Hinges and latches lubrication
Check all latches and hinges, and, if
necessary, have them lubricated.
VEHICLE CARE
PRECAUTIONS
337)
161)
5)
In order to maintain the value of your
vehicle, it is necessary to perform
regular maintenance using the proper
procedures.
Always maintain your vehicle in
compliance with any environmental
pollution control regulations.
Carefully select the materials used for
washing, etc., to be sure that they do
not contain corrosives. If in doubt, we
recommend you to consult a specialist
for the selection of these materials.
WARNING
337)Cleaning products can be dangerous.
Always follow the instructions of the
cleaning product supplier.
IMPORTANT
161)To avoid damage, never use the
following to clean your vehicle: Petrol; Paint
Thinner; Benzine; Kerosene; Turpentine;
Naphtha; Lacquer Thinner; Carbon
Tetrachloride; Nail Polish Remover;
Acetone.
IMPORTANT
5)Detergents pollute the environment. Only
wash your vehicle in areas equipped to
collect and treat wastewater from this type
of activity.
255

CLEANING THE
INTERIOR OF YOUR
VEHICLE
After cleaning the interior of your vehicle
with water, cleaner or similar, wipe and
dry in a shady, well-ventilated area.
To clean the inside of the rear window,
always use a soft cloth and wipe the
window glass along the demister heater
element so as not to cause damage.
338)
162)
Plastic, fabric and flocked parts
1. Lightly wipe these off with a soft
cloth soaked in a mild soap and water
solution.
2. Dip cloth in fresh water and wring it
out well. Using this cloth, wipe off the
detergent thoroughly.
Do not use cleaners, conditioners, and
protectants containing silicones or wax.
Such products, when applied to the
instrument panels or other parts, may
cause reflections on the windscreen
and obscure vision. Also, if such
products get on the switches of the
electrical accessories, it may lead to
failure of these accessories.
Upholstery
1. To maintain the value of your new
vehicle, handle the upholstery carefully
and keep the interior clean. Use a
vacuum cleaner and brush to clean theseats. If stained, synthetic leather
should be cleaned with an appropriate
cleaner. Cloth fabrics can be cleaned
with either upholstery cleaner or a mild
soap and water solution.
2. Clean the carpeting with a vacuum
cleaner and remove any stains with
carpet cleaner. Oil and grease can be
removed by lightly dabbing with a clean
colourfast cloth and stain remover.
Genuine leather
1. To clean, lightly wipe the leather with
a soft cloth soaked in a mild soap and
water solution.
2. Dip cloth in fresh water and wring it
out well. Using this cloth, wipe off the
detergent thoroughly.
3. Apply leather protecting agent to the
genuine leather surface.
If genuine leather is wet with water or is
washed in water, wipe off water as
quickly as possible with a dry, soft
cloth. If left damp, mildew may grow.
Organic solvents such as benzine,
kerosene, alcohol and petrol, acid or
alkaline solvents may discolour the
genuine leather surface. Be sure to use
neutral detergents.
Remove dirty patches or oil substances
quickly as they can stain genuine
leather.
The genuine leather surface may
harden and shrink if it is exposed todirect rays of the sun for long hours.
When your vehicle is parked, place it in
the shade as much as possible.
When the temperature of the vehicle
interior rises in summer, vinyl products
left on the genuine leather seat may
deteriorate and stick to the seat.
WARNING
338)Never use flammable products, such
as petrol ether or rectified petrol to clean
the inside of the car. The electrostatic
charges which are generated by rubbing
during the cleaning operation may cause a
fire.
IMPORTANT
162)Do not use organic substances
(solvents, benzine, kerosene, alcohol,
petrol, etc.) or alkaline or acidic solutions.
These chemicals can cause discolouring,
staining or cracking of the surface. If you
use cleaners or polishing agents, make
sure their ingredients do not include the
substances mentioned above.
256
SERVICING AND MAINTENANCE

CLEANING THE
EXTERIOR OF YOUR
VEHICLE
If the following is left on your vehicle, it
may cause corrosion, discolouration
and stains, wash the vehicle as soon as
possible.
Seawater, road deicing products.
Soot and dust, iron powder from
factories, chemical substance (acids,
alkalis, coaltar, etc.).
Droppings from birds, carcasses of
insects, tree sap, etc.
Washing
Chemicals contained in the dirt and
dust picked up from the road surface
can damage the paint coat and body of
your vehicle if left in prolonged contact.
Frequent washing and waxing is the
best way to protect your vehicle from
this damage. This will also be effective
in protecting it from environmental
elements such as rain, snow, salt air,
etc.
Do not wash the vehicle in direct
sunlight. Park the vehicle in the shade
and spray it with water to remove dust.
Next, using an ample amount of clean
water and a car washing brush or
sponge, wash the vehicle from top to
bottom.
Use a mild car washing soap if
necessary. Rinse thoroughly and wipe
dry with a soft cloth. After washing thevehicle, carefully clean the joints and
flanges of the doors, bonnet and other
sections where dirt is likely to remain.
163) 164) 165) 166) 167) 168) 169) 170)
6)
During cold weather
The salt and other chemicals spread on
the roads in some areas in winter can
have a harmful effect on the vehicle
body. You should therefore wash the
vehicle as often as possible in
accordance with our care-instructions.
It is recommended to have a
preservative applied and the underfloor
protection checked before and after the
cold weather season.
After washing your vehicle, wipe off all
waterdrops from the rubber parts
around the doors to prevent the doors
from freezing.
Waxing
Waxing the vehicle will help prevent the
adherence of dust and road chemicals
to the paintwork. Apply a wax solution
after washing the vehicle, or at least
once every three months to assist
displacing of water.
Do not wax your vehicle in direct
sunlight. You should wax after the
surfaces have cooled.
For information on how to use wax refer
to the instruction manual of the wax.
171)
Polishing
The vehicle should only be polished if
the paintwork has become stained or
lost its lustre. Do not polish parts with a
mat coating and the plastic bumpers.
Doing so could cause stains or damage
the finish.
Cleaning plastic parts
Use a sponge or chamois leather. If a
car wax adheres on a grey or black
rough surface of the bumper, moulding
or lamps, the surface becomes white.
In such a case, wipe it off using
lukewarm water and soft cloth or
chamois leather.
172) 173)
Chrome parts
In order to prevent spots and corrosion
of chrome parts, wash with water, dry
thoroughly, and apply a special
protective coating. This should be done
more frequently in winter.
Aluminium wheels
*
Remove dirt using a sponge while
sprinkling water on the wheel.Use
neutral detergent on any dirt that
cannot be removed easily with
water. Rinse off the neutral
detergent after washing the
wheel.Dry the wheel thoroughly
using a chamois leather or a soft
cloth.
174) 175) 176) 177)
257

Window glass
The window glass can normally be
cleaned using only a sponge and water.
Glass cleaner can be used to remove
oil, grease, insect carcasses, etc. After
washing the glass, wipe it dry with a
clean, dry, soft cloth. Never use a cloth
that is used for cleaning a painted
surface to clean a window. Wax from
the painted surface could get on the
glass and lower glass transparency and
visibility.
To clean the inside of the rear window,
always use a soft cloth and wipe the
window glass along the demister heater
element so as not to cause damage.
Wiper blades
Use a soft cloth and glass cleaner to
remove grease, insect carcasses, etc.,
from the wiper blades. Replace the
wiper blades when they no longer wipe
properly.
Engine compartment
Clean the engine compartment at the
beginning and end of winter. Pay
particular attention to flanges, crevices
and peripheral parts where dust
containing road chemicals and other
corrosive materials might collect.
If salt and other chemicals are used on
the roads in your area, clean the engine
compartment at least every three
months.Never spray or splash water on the
electrical components in the engine
compartment, as this may cause
damage.
Do not bring the nearby parts, the
plastic parts and so on into contact
with sulphuric acid (battery electrolyte)
which may crack, stain or discolour
them.
If they are in contact, wipe off with soft
cloth, chamois or the like and an
aqueous solution of neutral detergent
then immediately rinse the affected
parts with plenty of water.
IMPORTANT
163)Avoid washing with rollers and/or
brushes in washing stations. Wash the
vehicle only by hand using neutral pH
detergents; dry it with a wet chamois
leather. Abrasive products and/or polishes
should not be used for cleaning the car.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.
Avoid (if at all possible) parking the vehicle
under trees; remove vegetable resins
immediately as, when dried, it may only be
possible to remove them with abrasive
products and/or polishes, which is highly
inadvisable as they could alter the typical
opaqueness of the paint. Do not use pure
windscreen washer fluid for cleaning the
front windscreen and rear window; dilute it
min. 50% with water. Only use pure screen
washer fluid when strictly necessary due to
outside temperature conditions.164)When washing the under side of your
vehicle or wheel, be careful not to injure
your hands.
165)If your vehicle has rain sensor wipers,
place the wiper switch lever in the “OFF”
position to deactivate the rain sensor
before washing the vehicle. Otherwise, the
wipers will operate in the presence of water
spray on the windscreen and may get
damaged as a result.
166)Refrain from excessively using a car
wash as its brushes may scratch the paint
surface, causing it to lose its gloss.
Scratches will be especially visible on
darker coloured vehicles.
167)Never spray or splash water on the
electrical components in the engine
compartment. Doing so could have an
adverse effect on the engine startability.
Exercise caution also when washing the
underbody; be careful not to spray water
into the engine compartment.
168)Some types of hot water washing
equipment apply high pressure and heat to
the vehicle. They may cause heat distortion
and damage to the vehicle resin parts and
may result in flooding of the vehicle interior.
Therefore maintain a good distance of
approx. 70 cm or more between the vehicle
body and the washing nozzle. Also, when
washing around the door glass, hold the
nozzle at a distance of more than 70 cm
and at right angles to the glass surface.
258
SERVICING AND MAINTENANCE