clutch FORD MUSTANG 1969 Volume One Chassis

07-03-20
FMX Transmission
07-03-20

Handle

Tool - T64L-7003-A6

D 1752-A

FIG. 35—Installing Input Shaft

Bushing

install the snap ring as shown in Fig.

33.
Make sure the snap ring is fully

seated in the groove. .

13.
Install the front clutch housing

on the primary sun gear shaft by ro-

tating the clutch units to mesh the

rear clutch plates with the serrations

on the clutch hub. Do not break the

seal rings.

14.
Install the clutch hub in the

clutch cylinder with the deep counter-

bor down (Fig. 36). Install the thrust

washer on the clutch hub.

15.
Install the pressure plate in the

clutch cylinder with the bearing sur-

face up (Fig. 37). Install the composi-

tion and the steel clutch plates alter-

nately, starting with a composition

plate (Fig. 38). Lubricate the plates as

they are installed.

HUB
PRESSURE PLATE

D1O45-A

FIG. 37—Installing Pressure Plate

D1961-A

FIG. 38—Installing Clutch Plates

BUSHING ^.^^ DRIVE GEAR

D 1047-B

39—Front Pump Disassembled
The final friction plate to be in-

stalled is selective. Install the thickest

plate that will be a minimum of 0.010

inch below input shaft shoulder in cyl-

inder. For all other plates, use the

thinnest available. Refer to the Speci-

fications Section for available plate

thickness.

16.
Install the turbine shaft in the

clutch cylinder, and then install the

snap ring. Make sure the snap ring is

fully seated in the groove.

17.
Install the thrust washer on the

turbine shaft.

FRONT PUMP

1.
Remove the stator support at-

taching screws and remove the stator

support. Mark the top surface of the

pump driven gear with Prussian blue

to assure correct assembly. Do not

scratch the pump gears.

2.
Remove the drive and driven

gears from the pump body.

3.
Refer to Fig. 39 for a disas-

sembled view of the front pump. In-

spect the pump body housing, gear

pockets and crescent for scores.

4.
If the pump housing bushing is

to be replaced, press the bushing from

the front housing with the tools shown

in Fig. 40.

5.
Press a new bushing into the

pump housing with the handle and

tool shown in Fig. 40.

6. If any parts other than the stator

support or bushings are found defec-

tive,
replace the pump as a unit.

Minor burrs and scores may be re-

moved with crocus cloth. The stator

support is serviced separately.

7.
Bolt the front pump to the trans-

mission case with capscrews.

D1960-A

/:/G.
36—Installing Clutch Hub
REMOVAL
INSTALLATION
D 1748-A

4Q—Replacing Front Pump Housing Bushingprocarmanuals.com

07-03-26
FMX Transmission
07-03-26

MANUAL SHAFT

AND LEVER
DETENT SPRING—«^ DETENT PLUNGER

DETENT

/ LEVER
MANUAL SHAFT
NUT

INNER DOWNSHIFT LEVER

/ DOWNSHIFT

/ SHAFT
NUT
TOGGLE LIFT

ijG
LEVER SPRING

TOGGLE LEVER-

PAWL RETURN SPRING-

TOGGLE LEVER
PIN-

PLUG'

D1967-A

FIG. 52—Transmission Case Control Linkage

pawl return spring. Assemble
the tog-

gle lever
to the
link with
the
toggle

link
pin.
Position
the
pawl return

spring over
the
toggle link pin,
and se-

cure
it in
place with
the
washer
and

the small retainer clip
(Fig. 52). In-

stall
the
assembly
in the
transmission

case
by
installing
the
pawl
pin and the

toggle lever
pin.
Install
the
torsion

lever assembly. Position
the
spring
on

the torsion lever with
a
screwdriver.

Make certain that
the
short side
of

toggle does
not
extend beyond
the

largest diameter
of the
ball
or the
tog-

gle lever
pin
(Fig. 52).
Tap the
toggle

lever
in or out as
necessary
to
center

the toggle lever
on the
ball.

4.
Install
the
manual lever
and

shaft
in the
transmission case. Posi-

tion
the
detent lever
on the
shaft,
and

secure
it
with
a nut.
Tighten
the nut

to 20-30 ft-lbs torque. Rotate
the

manual lever
to the
rear
of the
case.

Position
the
detent spring
in the
case.

Press Ram
Hold
the
detent plug
on the
spring

with
a
3/16-inch socket wrench, then

depress
the
spring until
the
plug
is

flush with
the
case. Carefully rotate

the manual lever
to the
front
of the

case
to
secure
the
plug.
A
piece
of

thin walled tubing
may be
used
to

depress
the
plug
if a
small socket

wrench
is not
available.

5.
Position
the
ends
of the
parking

pawl operating
rod in the
detent lever

and toggle lift lever,
and
secure with

the
two
small retaining pins.

6. Install
a new
seal
on the
down-

shift lever shaft, then install
the
lever

and shaft
in the
case. Position
the

inner downshift lever
on the
inner
end

of
the
shaft with
the
mark
O
facing

toward
the
center
of the
case. Install

the lock washer
and nut,
then tighten

the
nut to
17-20 ft-lbs torque.

7.
Check
the
operation
of the
link-

age.
The
linkage should operate freely

without binding.

Handle

Tool -
T64L.7003-BS

REMOVAL
Tool - T64L-7003-A5

INSTALLATION
D 1745-B

FIG. 53—Replacing Transmission Case Bushing
TRANSMISSION CASE

BUSHING REPLACEMENT

1.
If the
transmission case bushing

is
to be
replaced, press
the
bushing

out
of the
case with
the
tools shown
in

Fig.
53.

2.
Install
a new
transmission case

bushing with
the
tool shown
in Fig.

53.

ASSEMBLY
OF
TRANSMISSION

Do
not use
force
to
assemble
mat-

ing parts.
If the
parts
do not
assemble

freely, examine them
for the
cause_pf

the difficulty. Always
use new
gaskets

and seals during
the
assembly opera-

tions.

CLUTCH ASSEMBLIES

1.
Install
the
front band
in the

transmission case
so
that
the
anchor

end
is
aligned with
the
anchor
in the

case.

2.
Make sure
the
thrust washer
is

in place
on the
input shaft. Lift
the

clutch assemblies
out of the
holding

block.
Do not
allow
the
clutches
to

separate.

3.
Install
the
clutch sub-assemblies

in
the
transmission case while posi-

tioning
the
servo band
on the
drum.

Hold
the
units together while install-

ing them (Fig.
25).

CENTER SUPPORT,

ONE-WAY CLUTCH,

PINION CARRIER,
AND

OUTPUT SHAFT

The production center supports
are

chamfered
at the
edge
of the
race

(Fig.
54). The
service center supports

are
not
chamfered.
The
following
as-

sembly procedures cover both types
of

center supports.

Installation—Center Support

With Chamfered Edge

1.
Install
the
center support
and the

rear band
in the
case.

2.
Install
the
primary
sun
gear rear

thrust bearing race, needle bearing,

and front thrust bearing race
if
used

in
the
planet carrier using petroleum

jelly
to
retain them
in
place.

3.
Lubricate
the
bearing surface
on

the center support,
the
rollers
of the

planetary clutch,
and the cam
race
in

the carrier with petroleum jelly
(Fig.

54).

4.
Install
the
planetary clutch
in the

carrier (Fig.
55).procarmanuals.com

07-03-27
FMX Transmission

0703-27

CENTER SUPPORT

PLANETARY CLUTCH
"CAM TYPE" CLUTCH RACE

CHAMFER ON PRODUCTION

PART, ONLY-SERVICE PART NOT CHAMFERED

PLANET CARRIER

D1938-A

FIG. 54—Planetary Clutch, Planet Carrier and Center Support

5.
Carefully position the planet car-

rier on the center support. Move the

carrier forward until the clutch rollers

are felt to contact the bearing surface

of the center support.

6. While applying forward pressure

on the planet carrier, rotate it counte-

rclockwise, as viewed from the rear

(Fig. 55). This will cause the clutch

rollers to roll toward the large open-

ing end of the cams in the race, com-

pressing the spring slightly, so that the

rollers will ride up the chamfer on the

planetary support and onto the inner

race.

7.
Push the planet carrier all the

way forward.

PLANET

CARRIER
8. Check the operation of the plan-

etary clutch by rotating the carrier co-

unterclockwise. It should rotate count-

erclockwise (viewed from the rear)

with a slight drag, and it should lock

up when attempting to rotate it in a

clockwise direction.

9. Install the selective thrust washer

on the pinion carrier rear pilot. II the

end play was not within specifications

when checked prior to disassembly,

replace the washer with one of proper

thickness. Refer to the Specification

Section of Group 7 for selective thrust

washer thickness.

10.
Install the output shaft, careful-

ly meshing the internal gear with the

pinions.

ROTATE CARRIER

COUNTER CLOCKWISE

D 1292-C

. 55—Planetery Clutch Installation in Carrier—Chamfered Center

Support
Installation—Center Support

not Chamfered

1.
Install the center support and the

rear band in the case.

2.
Install the primary sun gear, rear

thrust bearing race, needle bearing

and front thrust bearing race if used

in the planet carrier using petroleum

jelly to retain them in place.

3.
Lubricate the bearing surface of

the center support, the rollers of the

planetary clutch, and the cam race in

the carrier with vaseline.

i. Install the^ planetary clutch on

the center support with the saw teeth

of the clutch cage pointing in the

clockwise direction as viewed from the

rear (Fig. 56). Make sure that all roll-

ers are in the cage.

5.
Position the planet carrier on the

support so that the cams in the carrier

engage the saw teeth on the clutch

cage.

6. Push the planet carrier forward

until the rollers are felt to contact the

surface of the cam race.

7.
While applying forward pressure

on the carrier, rotate it counterclock-

wise as viewed from the rear. This will

cause the rollers to roll toward the

large opening end of the cams in the

race,
compressing the springs slightly,

so that the rollers will enter the cams.

8. Some rollers may become

cocked preventing their entry into the

outer race. These rollers must be posi-

tioned individually with a small screw-

driver by pushing the rear of the roll-

ers toward the transmission and into

the cam race (Fig. 56). Keep pressure

applied to the carrier at all times.

9. After all of the rollers have been

started into the cam race, rotate the

carrier counterclockwise while pushing

it forward. Again, straighten any roll-

ers which still may be in a cocked po-

sition and prevent the carrier from

sliding onto the support.

10.
Make sure that all springs are

entered in the cam race before at-

tempting to push the carrier on the

support. Push the carrier all the way

forward and check the operation of

the clutch by rotating it in a counte-

rclockwise direction. The carrier

should rotate counterclockwise with a

slight drag and should lock up when

attempting to rotate it in a clockwise

direction.

11.
Install the selective thrust wash-

er on the pinion carrier rear pilot. If

the end play was not within specifica-

tions when checked prior to disassem-

bly, replace the washer with one of

proper thickness. Refer to the Specifi-

cation Section of Group 7 for selective

thrust washer thickness.procarmanuals.com

07-03-28
FMX Transmission

07-03-28

CENTER

SUPPORT
ROTATE

CARRIER

COUNTER

CLOCKWISE

SAWTEETH IN

CLOCKWISE

DIRECTION

MOVE ROLLER

TOWARD CENTER

D 1291-D

FIG. 56—Planetary Clutch Installation in Carrier—Center Support

Not Chamfered
er between the large internal gear and

the transmission case. Note the indi-

cator reading. End play should be

0.010-0.029 inch (minimum end play

is preferred).

4.
Remove the indicator and the

tool from the extension housing.

5.
Install the one remaining front

pump attaching bolt and torque it to

specification.

FRONT SERVO

1.
Position the front band forward

in the case with the band ends up.

2.
Position the servo strut with the

slotted end aligned with the servo act-

uating lever, and with the small end

aligned with the band end. Rotate the

band, strut, and servo into position

engaging the anchor end of the band

with the anchor pin in the case.

3.
Locate the servo on the case, and

install the attaching bolts. Tighten the

attaching bolts only two or three

threads.

4.
Install the servo release tube.

REAR SERVO

12.
Install the output shaft, careful-

ly meshing the internal gear with the

pinions.

REAR SUPPORT

1.
Position the needle bearing and

retainer on the rear support (Fig. 24).

2.
Position a new rear support to

case gasket on the rear support. Re-

tain the gasket with transmission

fluid.

3.
Install the rear support. As the

support is installed, insert the tubes

into the case.

GOVERNOR

1.
Position the governor drive ball

in the pocket in the output shaft. Re-

tain the ball with transmission fluid.

2.
Install the governor assembly, al-

igning the groove with the ball in the

output shaft.

3.
Install the governor with the gov-

ernor body plate toward the front of

the vehicle (Fig. 23). Install the gover-

nor snap ring

EXTENSION HOUSING

1.
Insert the extension housing oil

seal re placer and pilot in the housing.

Position a new gasket to the extension

housing and install the extension

housing on the transmission case.

Coat the bolt threads with B5A-
19554-A sealer and install the exten-

sion housing attaching bolts, breather

tube clip, vacuum tube clip, and exter-

nal tooth lock washer. The lock wash-

ers must be installed with the rolled

edge toward the transmission case to

insure a tight seal.

2.
Torque the extension housing at-

taching bolts to specification.

3.
Install the lubrication tube.

FRONT PUMP

1.
Position a new front pump gask-

et in the counterbore of the transmis-

sion case.

2.
Install the front pump, aligning

the pump bolt holes with the holes in

the case. Install three of the front

pump attaching bolts and torque them

to specification.

TRANSMISSION END

PLAY CHECK

1.
Mount the dial indicator support

in a front pump bolt hole. Mount a

dial indicator on the support so that

the contact rests on the end of the tur-

bine shaft.

2.
Use a large screwdriver to pry

the front of the clutch drum toward

the rear of the transmission. Set the

dial indicator at zero.

3.
Remove the screwdriver and pry

the units toward the front of the

transmission by inserting a screwdriv-
1.
Position the servo anchor strut,

and rotate the rear band to engage the

strut.

2.
Position the servo actuating lever

strut with a finger, and then install the

servo and attaching bolts. Torque the

bolts to specification.

3.
Install the front servo apply

tube.

PRESSURE REGULATOR

BODY

1.
Install the pressure regulator

body and attaching bolts, and torque

the bolts to specifications.

2.
Install the control and converter

valve guides and springs. Install the

spring retainer.

CONTROL VALVE BODY

1.
Install the control valve assem-

bly, carefully aligning the servo tubes

with the control valve. Align the inner

downshift lever between the stop and

the downshift valve. Shift the manual

lever to the 1 position. Align the man-

ual valve with the actuating pin in the

manual detent lever. Do not tighten

the attaching bolts.

2.
Move the control valve body

toward the center of the case until the

clearance is less than 0.050 inch be-

tween the manual valve and the act-

uating pin on the manual detent lever.

3.
Torque the attaching bolts toprocarmanuals.com

07-04-01

C-6 Automatic Transmission
07-04-01

PART 7-4 C-6 Automatic Transmission

Trans-
Selector

mission Engine Lever

Model Model Location

PGA-A3 390-2V Column

PGA-J3 390-2V Console

PGA-AC 390-4VI.P. Column

PGA-AD 390-2VI.P. Console

PGA-AE 390-2V I.P. Console

PGA-Z 429-2V Column

PGA-AA 429-2V Console

PGB-F2 428-4 V®@ Column

PGB-G2 390-2V,4V© Column

PGB-H2 428-4V® Column

PGB-J1 429-4V Column

PGB-AD 429-4V Column

PGB-AE 429-4V Console

PGB-AF-1 428-4VC.J. Console

PGB-AG 428-4V C. J. Column

PGB-AH 428-4V C.J. Console

PGC-B 460-4V Column

PGC-C1 460-4V Column

©Police Interceptor

©All Except 3.25:
1
Axle

©Police, Fleet and Heavy Duty Units
MODEL APPLICATION
All
Models
Ford

X

X

X

X

X

X

X

X

X
Mercury
x

X

X

X

X

X

X

X
Meteor
X

X

X

X

X

X

X

X
Cougar
X

X
Fairlane
X

X

X

X
Falcon
Montego
X

X

X

X
Mustang
X

X
Lincoln-
Continental

X
Thunderbird
X
1
Continental-
Mark
III

X

COMPONENT INDEX

ASSEMBLY OF TRANSMISSION

BAND ADJUSTMENT

Intermediate Band

CONTROL VALVE BODY

Cleaning and Inspection

Disassembly and Overhaul

Removal and Installation

DESCRIPTION

DISASSEMBLY AND OVERHAUL OF

TRANSMISSION

DOWNSHIFT LINKAGE

Adjustment

Parts Repair or Replacement

EXTENSION HOUSING

Cleaning and Inspection

Removal and Installation

EXTENSION HOUSING BUSHING

Removal and Installation

All
Models
04-29

04-11

04-16

04-22

04-12

04-02

04-18

04-05

04-20

04-14

04-11

04-13
COMPONENT INDEX

EXTENSION HOUSING REAR SEAL

Removal and Installation

FORWARD CLUTCH

Cleaning and Inspection

Disassembly and Overhaul

FRONT PUMP

Cleaning and Inspection

Disassembly and Overhaul

GOVERNOR

Cleaning and Inspection

Removal and Installation

INPUT SHELL AND SUN GEAR

Disassembly and Overhaul

LOW-REVERSE CLUTCH PISTON

Disassembly and Overhaul

MANUAL LINKAGE

Adjustment

Parts Repair or Replacement
All
Models
04-13

04-15

04-25

04-15

04-24

04-16

04-11

04-27

04-28

04-05

04-20
procarmanuals.com

07-04-02
C-6 Automatic Transmission

07-04-02

COMPONENT INDEX

NEUTRAL START SWITCH-CONSOLE

SHIFT

Adjustment

Removal
and
Installation

(Refer
to
Part 7-1
for
column shift adjust-

ment
and
removal
and
installation procedures)

ONE-WAY CLUTCH

Cleaning
and
Inspection

Disassembly
and
Overhaul

OUTPUTSHAFT

Disassembly
and
Overhaul

OUTPUT SHAFT HUB
AND
RING GEAR

Disassembly
and
Overhaul

PARKING PAWL LINKAGE

Parts Repair Replacement

REVERSE-HIGH CLUTCH

Cleaning
and
Inspection

Disassembly
and
Overhaul
All
Models
04-05

04-09

04-16

04-28

04-28

04-27

04-21

04-15

04-24

1 DESCRIPTION

DESCRIPTION

Figure
1
shows
the
location
of
the
COMPONENT INDEX

SELECTOR LEVER-CONSOLE SHIFT

Removal
and
Installation

SERVO

Cleaning
and
Inspection

Disassembly
and
Overhaul

Removal
and
Installation

SERVO APPLY LEVER

Parts Repair
or
Replacement

SERVO SEAL

Removal
and
Installation

THROTTLE LINKAGE ADJUSTMENT

TRANSMISSION (Complete)

Removal
and
Installation

TRANSMISSION CASE THREAD REPAIR
All
Models
04-09

04-16

04-28

04-11

04-21

04-12

04-05

04-13

04-21

converter, front pump, clutches, gear

train
and
most
of
the
internal parts

used
in the C6
transmission.
The
iden-
tification
tag (Fig. 2),
attached
to
the

intermediate servo lower front cover

bolt, includes
the
model prefix
and

SUPPORT

CONVERTER
INTERMEDIATE

BAND
FORWARD CLUTCH
HUB
LOW-REVERSE GOVERNOR

AND RING GEAR CLUTCH DISTRIBUTOR SLEEVE

GOVERNOR

REVERSE

RING GEAR
EXTENSION

HOUSING

SEAL

OUTPUT

SHAFT

EXTENSION

HOUSING

INPUT

SHAFT

CONVERTER

ONE-WAY

v>LU I v*ri «wi>i-»>p^fc_
iivir"
n LTR i

REVERSE-HIGH CLUTCH

CONTROL VALVE BODY

FIG.
1—C6
Automatic Transmission—Sectional
REVERSE PLANET

CARRIER

'FRONT PLANET CARRIER

PARKING PAWL ACTUATING
ROD

FORWARD CLUTCH

CONTROL LEVERS

D1924-
A
procarmanuals.com

07-04-03

C-6 Automatic Transmission
07-04-03

suffix, a service identification number,

and serial number. The service
identif-

ication number indicates changes to

service details which affect interchan-

geability when the transmission model

is not changed. For interpretation of

this number, see the Master Parts Ca-

talog.

The C6 transmission is a three

speed unit capable of providing auto-

matic upshifts and downshifts through

the three forward gear ratios, and also

capable of providing manual selection

of first and second gears. The hydrau-

lic control system schematic is shown

in Figure 3. The converter housing

and the fixed splines which engage the

splined OD of the low-reverse clutch

steel plates, are both cast integrally

into the case.

Only one (intermediate) band is

used in the C6 transmission. This
TRANSMISSION

MODEL

FIG. 2—Identification Tag

along with the forward clutch is used

to obtain intermediate gear.

The only adjustment on the trans-

mission proper is the intermediate

band.

The fluid is drained from the trans-

mission by loosening the pan bolts
D1925-A

and allowing it to drain. Finally, to

allow the pan to drain more thorough-

ly, remove all bolts except the two

from the front.procarmanuals.com

07-04-04

C-6 Automatic Transmission

07-04-04

.CONVERTER FORWARD CLUTCH
LOW AND
REVERSE CLUTCH.

INTERMEDIATE SERVO

PRIMARY

GOVERNOR
CHECK VALVE

(STATOR SUPPORT)

SECONDARY

GOVERNOR

REVERSE
AND
HIGH CLUTCH

INTERMEDIATE

INTERMEDIATE SERVO

SERVO CAPACITY

ACCUMULATOR MODULATOR
CHECK VALVE

(STATOR SUPPORT)

CONTROL

PRESSURE

COASTING

REGULATOR

THROTTLE

PRESSURE

MODULATOR
MAIN
OIL

PRESSURE

REGULATOR

X
3-2 SHIFT

TIMING

VALVE

MANUAL
LOW

2-1

SCHEDULING

3-2ORFICE

AND CHECK

VALVE

MAIN
OIL

PRESSURE

BOOSTER
THROTTLE

PRESSURE

BOOSTER
THROTTLE
DOWNSHIFT

THROTTLE

PRESSURE

RELIEF

MANUAL
VALVE

n

I
I
1!
I I

P
R N D 2 1
CONVERTER

PRESSURE

RELIEF

X
EXHAUST

D1816-A

FIG. 3—Hydraulic Control Systemprocarmanuals.com

07-04-18
C-6 Automatic Transmission
07-04-18

16.
Position the manual and down-

shift control rod splash shield to the

frame side rail and secure it with the

attaching bolts.

17.
Connect the speedometer cable

to the extension housing.

18.
Connect the vacuum hose to the

vacuum diaphragm and secure with a

clamp.

19.
Connect the two oil cooler lines

to the fittings on the right side of the

case.
20.
Install the cooler lines under

the clip at the cylinder head.

21.
Position the reinforcement plate

and torque the attaching bolts.

22.
Install the equalizer and park-

ing brake cables. Install the equalizer

lever retracting spring.

23.
Install the drive shaft.

24.
Install a new seal on the filler

tube and install it in the transmission

case.
Secure the filler tube to the cyl-

inder head.
25.
Install the starting motor and

connect the cable.

26.
Install the idler arm bracket-

to-frame side rail.

27.
Lower the vehicle.

28.
Fill the transmission to the cor-

rect level with the specified fluid.

29.
Adjust the manual and throttle

linkage as required.

MAJOR REPAIR OPERATIONS

DISASSEMBLY OF

TRANSMISSION

1.
Mount the transmission in hold-

ing fixture T64L-6001-A (Fig. 22).

2.
Remove the 17 fluid pan attach-

ing bolts. Remove pan and gasket.

3.
Remove the 8 valve body attach-

ing bolts (Fig. 23). Lift the valve body

from the transmission case.

4.
Attach a dial indicator to the

front pump as shown in Fig. 24. In-

stall tool T61L-7657-B in the exten-

sion housing to center the shaft.

5.
Pry the gear train to the rear of

the case and at the same time, press

the input shaft inward until it bottoms

(Fig. 24). Set the dial indicator to

read zero.

6. Pry the gear train forward (Fig.

24) and note the amount of gear train

end play on the dial indicator. Record

the end play to facilitate assembling

the transmission. Remove the dial in-

dicator from the pump and the tool

from the extension housing.

7.
Remove the vacuum diaphragm,

rod and the primary throttle valve

from the case. Slip the input shaft out

of the front pump.

8. Remove the front pump attach-

ing bolts. Pry the gear train forward

as shown in Fig. 25 to remove the

pump.

9. Loosen the band adjustment

screw and remove the two struts.

10.
Rotate the band 90 degrees co-

unterclockwise to align the ends with

the slot in the case (Fig. 26). Slide the

band off the reverse-high clutch drum.

11.
Remove the forward part of the

gear train as an assembly as shown in

Fig. 27.

12.
Remove the large snap ring that

secures the reverse planet carrier in

the low-reverse clutch hub. Lift the

planet carrier from the drum.

13.
Remove the snap ring (Fig. 28)

that secures the reverse ring gear and
D16Q3-B

FIG. 22—Transmission Mounted in Holding Fixture

hub on the output shaft. Slide the ring

gear and hub off the shaft.

14.
Rotate the low-reverse clutch

hub in a clockwise direction and at

the same time, withdraw it from the

case.

15.
Remove the reverse clutch snap

ring from the case, then remove the

clutch discs, plates and pressure plate

from the case.

16.
Remove the extension housing

attaching bolts and vent tube from the

case.
Remove the extension housing,

and gasket.

17.
Slide the output shaft assembly

from the transmission case.
18.
Remove the distributor sleeve

attaching bolts and remove the sleeve,

parking pawl gear and the thrust

washer.

If the thrust washer is staked in

place, use a sharp chisel and cut off

the metal from behind the thrust

washer. Be sure to clean the rear of

the case with air pressure or a suitable

solvent to remove any metal particles.

19.
Compress the reverse clutch pis-

ton release spring with tool T65P-

77515-A (Fig. 29). Remove the snap

ring. Remove the tool and the spring

retainer.procarmanuals.com

07-04-19

C-6 Automatic Transmission
07-04-19

PARKING

PAWL
ROD
FLUID

SCREEN

INTERMEDIATE

SERVO

LEVER

FIG. 23—Transmission with Pan Removed

Tool-4201-C

D1605-A
D 1606-A

FIG. 25—Removing Front Pump

SLOT
BAND ENDS
D 1607-A

FIG. 26—Rembving or Installing

Band

REVERSE-HIGH OUTPUT

CLUTCH DRUM SHAFT

D 1608 -A

FIG. 27—Removing or Installing

Forward Part of Gear Train

LOW-REVERSE OUTPUT SNAP

CLUTCH DRUM SHAFT RING

D1609-A

FIG. 24— Checking Gear Train End Play
FIG. 28—Removing or Installing

Reverse Ring Gear Hub Retaining

Ringprocarmanuals.com