FORD MUSTANG 2003 Workshop Manual

PINPOINT TEST C: ALL POWER WINDOWS ARE INOPERATIVE —
COUPE control switch C537 pin 14, circuit 1205 (BK), harness
side and ground.
z Is the resistance less than 5 ohms? INSTALL a new driver window
regulator control switch.
REFER to
Switch — Window
Regulator Control in this
section. TEST the system for
normal operation.
No
REPAIR the circuit. TEST the
system for normal operation. Test Step Result / Action to Take
C1 CHECK THE POWER SUPPLY TO THE WINDOW
REGULATOR CONTROL SWITCH z
Key in OFF position.
z Disconnect: Driver Window Regulator Control Switch
C508.
z Key in ON position.
z Measure the voltage between driver window regulator
control switch C508 pin 10, circuit 400 (LB/BK), harness
side and ground.
z Is the voltage greater than 10 volts? Yes
GO to
C2 .
No
REPAIR the circuit. TEST the
system for normal operation. C2 CHECK CIRCUIT 1205 (BK) FOR AN OPEN
z
Measure the resistance between driver window regulator
control switch C508 pin 14, circuit 1205 (BK), harness
side and ground. Yes
INSTALL a new driver window
regulator control switch.
REFER to
Switch — Window
Regulator Control in this
section. TEST the system for
normal operation.
No
REPAIR the circuit. TEST the
system for normal operation. Klj . 8 ba
322003 Mustang Workshop Manual
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PINPOINT TEST D: A SINGLE POWER WINDOW IS INOPERATIVE —
DRIVER, CONVERTIBLE z
Is the resistance less than 5 ohms? Test Step Result / Action to Take
D1 CHECK THE IGNITION SWITCH INPUT TO THE GEM
z
Select GEM PID IGN_A, IGN_R, IGN_S and IGN_KEY.
z Insert the ignition key in the ignition switch and turn to each
position while monitoring PIDs.
z Did the PID values agree with the ignition switch
positions? Yes
GO to
D2 .
No
REFER to Section 211 - 05
for ignition switch
diagnosis.
D2 CHECK THE DRIVER WINDOW REGULATOR CONTROL
SWITCH INPUT TO THE GEM z
Key in ON position.
z Enter the following diagnostic mode on the diagnostic tool:
GEM PID D_UP_SW and D_DN_SW.
z Actuate the driver window regulator control switch to the UP
and DOWN position.
z Did the PID values agree with the driver window regulator
control switch positions? Yes
GO to
D9 .
No
GO to D3 .
D3 CHECK THE POWER SUPPLY TO THE WINDOW
REGULATOR CONTROL SWITCH z
Disconnect: Driver Window Regulator Control Switch C537.
z Key in ON position.
z Measure the voltage between driver window regulator control
switch C537 pin 15, circuit 400 (LB/BK), harness side and
ground.
z Is the voltage greater than 10 volts? Yes
GO to
D4 .
No
GO to D8 .
D4 CHECK CIRCUIT 1205 (BK) FOR AN OPEN
z
Measure the resistance between driver window regulator
control switch C537 pin 14, circuit 1205 (BK), harness side
and ground. Yes
GO to
D5 .
No
REPAIR the circuit. TEST
the system for normal
operation. Klj . 9 ba
322003 Mustang Workshop Manual
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z
Is the resistance less than 5 ohms? D5 CHECK THE DRIVER WINDOW REGULATOR CONTROL
SWITCH z
Carry out the driver window regulator control switch
component test. Refer to the Wiring Diagrams Cell 149,
Component Testing.
z Did the driver window regulator control switch pass? Yes
GO to
D6 .
No
INSTALL a new driver
window regulator control
switch. REFER to
Switch — Window
Regulator Control in this
section. TEST the system
for normal operation. D6 CHECK CIRCUIT 226 (WH/BK) FOR A SHORT TO BATTERY
z
Key in OFF position.
z Disconnect: GEM C201a.
z Measure the voltage between GEM C201a pin 2, circuit 226
(WH/BK), harness side and ground.
z Key in ON position.
z Measure the voltage between GEM C201a pin 2, circuit 226
(WH/BK), harness side and ground.
z Is either voltage greater than 10 volts? Yes
REPAIR the circuit. TEST
the system for normal
operation.
No
GO to
D7 .
D7 CHECK CIRCUIT 991 (TN/LB) AND 992 (WH/BK) FOR AN
OPEN Klj . 10 ba
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z
Key in OFF position.
z Disconnect: GEM C201c.
z Measure the resistance between driver window regulator
control switch C537 pin 8, circuit 991 (TN/LB), harness side
and GEM C201a pin 3, circuit 991 (TN/LB), harness side.
z Measure the resistance between driver window regulator
control switch C537 pin 6, circuit 992 (WH/BK), harness side
and GEM C201c pin 14, circuit 992 (WH/BK), harness side.
z Are the resistances less than 5 ohms? Yes
INSTALL a new GEM.
REFER to
Section 419 -
10 . TEST the system for
normal operation.
No
REPAIR the circuit. TEST
the system for normal
operation. D8 CHECK CIRCUIT 400 (LB/BK) FOR AN OPEN
z
Key in OFF position.
z Disconnect: CJB Circuit Breaker 43 (20A).
z Measure the resistance between driver window regulator
control switch C537 pin 15, circuit 400 (LB/BK), harness side
and CJB circuit breaker 43 (20A) output pin, circuit 400
(LB/BK). Yes
REPAIR the power supply
to CJB circuit breaker 43
(20A). TEST the system
for normal operation.
No
REPAIR the circuit. TEST
the system for normal
operation. Klj . 11 ba
322003 Mustang Workshop Manual
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z
Is the resistance less than 5 ohms? D9 CHECK THE GEM CONTROL OF THE DRIVER POWER
WINDOW z
Key in ON position.
z Enter the following diagnostic mode on the diagnostic tool:
GEM Active Command FRONT WINDOW CONTROL.
z Trigger DR DOWN ON.
z Did the driver window move down? Yes
INSTALL a new GEM.
REFER to
Section 419 -
10 . TEST the system for
normal operation.
No
GO to D10 .
D10 CHECK THE WINDOW REGULATOR MOTOR OPERATION
z
Disconnect: Driver Window Regulator Motor C518.
z Connect a 20 amp fused jumper wire between battery positive
and one pin of the window regulator motor (component side).
z Momentarily connect a jumper wire between second pin of the
window regulator motor and ground.
z Reverse the jumper wires on the window regulator motor.
z Did the window regulator motor operate in both
directions? Yes
GO to
D11 .
No
INSTALL a new window
regulator motor. REFER
to Motor — Window
Regulator in this section.
TEST the system for
normal operation. D11 CHECK CIRCUIT 992 (WH/BK) FOR AN OPEN BETWEEN
THE DRIVER WINDOW MOTOR AND THE WINDOW
REGULATOR CONTROL SWITCH z
Disconnect: Driver Window Regulator Control Switch C537.
z Measure the resistance between driver window regulator
control switch C537 pin 6, circuit 992 (WH/BK), harness side
and driver window regulator motor C518, circuit 992 (WH/BK),
harness side. Yes
GO to
D12 .
No
REPAIR the circuit. TEST
the system for normal
operation. Klj . 12 ba
322003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

PINPOINT TEST E: A SINGLE POWER WINDOW IS INOPERATIVE —
DRIVER, COUPE z
Is the resistance less than 5 ohms? D12 CHECK CIRCUIT 226 (WH/BK) FOR AN OPEN
z
Disconnect: GEM C201a.
z Measure the resistance between GEM C201a pin 2, circuit
226 (WH/BK), harness side and driver window regulator motor
C518, circuit 226 (WH/BK), harness side.
z Is the resistance less than 5 ohms? Yes
GO to
D13 .
No
REPAIR the circuit. TEST
the system for normal
operation. D13 CHECK CIRCUIT 400 (LB/BK) FOR AN OPEN TO THE GEM
z
Key in OFF position.
z Disconnect: CJB Circuit Breaker 43 (20A).
z Measure the resistance between GEM C021a pin 4, circuit
400 (LB/BK), harness side and CJB circuit breaker 43 (20A)
output pin, circuit 400 (LB/BK).
z Is the resistance less than 5 ohms? Yes
INSTALL a new GEM.
REFER to
Section 419 -
10 . TEST the system for
normal operation.
No
REPAIR the circuit. TEST
the system for normal
operation. Test Step Result / Action to Take
E1 CHECK THE IGNITION SWITCH INPUT TO THE GEM
z
Select GEM PID IGN_A, IGN_R, IGN_S and IGN_KEY.
z Insert the ignition key in the ignition switch and turn to each Yes
GO to
E2 . Klj . 13 ba
322003 Mustang Workshop Manual
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position while monitoring PIDs.
z Did the PID values agree with the ignition switch positions? No
REFER to
Section 211 -
05 for ignition switch
diagnosis. E2 CHECK THE DRIVER WINDOW REGULATOR CONTROL
SWITCH INPUT TO THE GEM z
Key in ON position.
z Enter the following diagnostic mode on the diagnostic tool: GEM
PID D_UP_SW and D_DN_SW.
z Actuate the driver window regulator control switch to the UP and
DOWN position.
z Did the PID values agree with the driver window regulator
control switch positions? Yes
GO to
E9 .
No
GO to E3 .
E3 CHECK THE POWER SUPPLY TO THE WINDOW REGULATOR
CONTROL SWITCH z
Disconnect: Driver Window Regulator Control Switch C508.
z Key in ON position.
z Measure the voltage between driver window regulator control
switch C508 pin 10, circuit 400 (LB/BK), harness side and
ground.
z Is the voltage greater than 10 volts? Yes
GO to
E4 .
No
GO to E8 .
E4 CHECK CIRCUIT 1205 (BK) FOR AN OPEN
z
Measure the resistance between driver window regulator control
switch C508 pin 7, circuit 1205 (BK), harness side and ground;
and between driver window regulator control switch C508 pin
12, circuit 1205 (BK), harness side and ground.
z Is the resistance less than 5 ohms? Yes
GO to
E5 .
No
REPAIR the circuit.
TEST the system for
normal operation. E5 CHECK THE DRIVER WINDOW REGULATOR CONTROL
SWITCH z
Carry out the driver window regulator control switch component
test. Refer to the Wiring Diagrams Cell 149, Component
Testing.
z Did the driver window regulator control switch pass? Yes
GO to
E6 .
No
INSTALL a new driver Klj . 14 ba
322003 Mustang Workshop Manual
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window regulator control
switch. REFER to
Switch
— Window
Regulator Control in this
section. TEST the
system for normal
operation. E6 CHECK CIRCUIT 226 (WH/BK) FOR A SHORT TO BATTERY
z
Key in OFF position.
z Disconnect: GEM C201a.
z Measure the voltage between GEM C201a pin 2, circuit 226
(WH/BK), harness side and ground.
z Key in ON position.
z Measure the voltage between GEM C201a pin 2, circuit 226
(WH/BK), harness side and ground.
z Is either voltage greater than 10 volts? Yes
REPAIR the circuit.
TEST the system for
normal operation.
No
GO to
E7 .
E7 CHECK CIRCUIT 991 (TN/LB) AND 992 (WH/BK) FOR AN
OPEN z
Key in OFF position.
z Disconnect: GEM C201c.
z Measure the resistance between driver window regulator control
switch C508 pin 6, circuit 991 (TN/LB), harness side and GEM
C201a pin 3, circuit 991 (TN/LB), harness side.
z Measure the resistance between driver window regulator control
switch C508 pin 13, circuit 992 (WH/BK), harness side and
GEM C201c pin 14, circuit 992 (WH/BK), harness side. Yes
INSTALL a new GEM.
REFER to
Section 419 -
10 . TEST the system
for normal operation.
No
REPAIR the circuit.
TEST the system for
normal operation. Klj . 15 ba
322003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

z
Are the resistances less than 5 ohms? E8 CHECK CIRCUIT 400 (LB/BK) FOR AN OPEN
z
Key in OFF position.
z Disconnect: CJB Circuit Breaker 43 (20A).
z Measure the resistance between driver window regulator control
switch C508 pin 10, circuit 400 (LB/BK), harness side and CJB
circuit breaker 43 (20A) output pin, circuit 400 (LB/BK).
z Is the resistance less than 5 ohms? Yes
REPAIR the power
supply to CJB circuit
breaker 43 (20A). TEST
the system for normal
operation.
No
REPAIR the circuit.
TEST the system for
normal operation.
E9 CHECK THE GEM CONTROL OF THE DRIVER POWER
WINDOW z
Key in ON position.
z Enter the following diagnostic mode on the diagnostic tool: GEM
Active Command FRONT WINDOW CONTROL.
z Trigger DR DOWN ON.
z Did the driver window move down? Yes
INSTALL a new GEM.
REFER to
Section 419 -
10 . TEST the system
for normal operation.
No
GO to E10 .
E10 CHECK THE WINDOW REGULATOR MOTOR OPERATION
z
Disconnect: Driver Window Regulator Motor C518.
z Connect a 20 amp fused jumper wire between battery positive
and one pin of the window regulator motor (component side).
z Momentarily connect a jumper wire between the second pin of Yes
GO to
E11 .
No Klj . 16 ba
322003 Mustang Workshop Manual
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the window regulator motor and ground.
z Reverse the jumper wires on the window regulator motor.
z Did the window regulator motor operate in both directions? INSTALL a new window
regulator motor. REFER
to
Motor — Window
Regulator in this
section. TEST the
system for normal
operation. E11 CHECK CIRCUIT 992 (WH/BK) FOR AN OPEN BETWEEN
THE DRIVER WINDOW MOTOR AND THE WINDOW REGULATOR
CONTROL SWITCH z
Disconnect: Driver Window Regulator Control Switch C508.
z Measure the resistance between driver window regulator control
switch C508 pin 13, circuit 992 (WH/BK), harness side and
driver window motor C518, circuit 992 (WH/BK), harness side.
z Is the resistance less than 5 ohms? Yes
GO to
E12 .
No
REPAIR the circuit.
TEST the system for
normal operation. E12 CHECK CIRCUIT 226 (WH/BK) FOR AN OPEN
z
Disconnect: GEM C201a.
z Measure the resistance between GEM C201a pin 2, circuit 226
(WH/BK), harness side and driver window motor C518, circuit
226 (WH/BK), harness side.
z Is the resistance less than 5 ohms? Yes
GO to
E13 .
No
REPAIR the circuit.
TEST the system for
normal operation. E13 CHECK CIRCUIT 400 (LB/BK) FOR AN OPEN TO THE GEM
z
Key in OFF position.
z Disconnect: CJB Circuit Breaker 43 (20A).
z Measure the resistance between GEM C201a pin 4 circuit 400
(LB/BK), harness side and CJB circuit breaker 43 (20A) output
pin, circuit 400 (LB/BK). Yes
INSTALL a new GEM.
REFER to
Section 419 -
10 . TEST the system
for normal operation.
No
REPAIR the circuit.
TEST the system for
normal operation. Klj . 17 ba
322003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...