sensor FORD S-MAX 2006 Service Repair Manual

(6)\f\bnd\f\b\freverse\frot\btion\f(i.e.\freverse\fge\br\fwith\f\b\fhigh\fr\btio).\f
\f\f
Des\briptio\f
Ring\fge\br\f
Long\fpl\bnet\fge\br\f
Sm\bll\fpl\bnet\fge\br\f
Short\fpl\bnet\fge\br\f
Tr\bnsmission\finput\fsh\bft\f
L\brge\fsun\fge\br\f
On\fthe\fAWF21\ftr\bnsmission\fthe\fR\bvigne\bux\fpl\bnet\bry\fge\brset\fis\fconnected\fin\fseries\fwith\f\b\f
c o

nvention\bl\fpl\bnet\bry\fge\brset.\fThe\fconvention\bl\fpl\bnet\bry\fge\brset\fc\bn\fgener\bte\f\b\fspeed\f
reduction\fon\fthe\ftwo\fsun\fge\brs\fof\fthe\fR\bvigne\bux\fpl\bnet\bry\fge\brset\ffor\fge\brs\f1\fto\f5\f\bnd\ffor\f
reverse\fge\br.\f
Electric\bl\fcontrol\f
The\ffollowing\fcomponents\f\bre\fp\brt\fof\fthe\fcontrol\fsystem\ffor\fthe\f\butom\btic\f
tr\bnsmission:\f

TCM.\fControls\f\bctiv\btion\f\bnd\fde\bctiv\btion\fof\fthe\fsolenoid\fv\blves\fby\fprocessing\fthe\finput\f
si

gn\bls\ffrom,\f\bmong\fothers\fthe\fspeed\fsensor\f\bnd\frot\btion\bl\fspeed\fsensor\fof\fthe\f
tr\bnsmission,\f\bs\fwell\f\bs\fthe\ftemper\bture\fsensor.\fIt\f\blso\fs\bves\f\bd\bptive\fd\bt\b,\fDTCs\f\bnd\f
frozen\fv\blues\ffor\fdi\bgnosis.\f\f

Ge\brshift\fposition\fsensor,\fintegr\bted\fin\fthe\fTCM.\f\f

Solenoid\fv\blves\fS1\f\bnd\fS2.\fPrim\brily\fcontrol\fengine\fbr\bking\fin\f1st\fge\br.\f\f

Solenoid\fv\blve\fSLU.\fControls\fthe\flockup\ffunction,\f\bnd\fis\f\blso\fused\fduring\fcert\bin\f
ge

\brshift\fprocesses.\f\f
Item
1
2
3
4
5
6
Gear\f/\fratioI\bput\ftorqueLockedOutput\ftorque
1Sm\bll\fsun\fge\brPl\bnet\bry\fge\br\fholderRIng\fge\br
2Sm\bll\fsun\fge\brL\brge\fsun\fge\brRIng\fge\br
3Sm\bll\fsun\fge\br\f\bnd\fl\brge\fsun\fge\brNo\fcomponentRing\fge\br
4Sm\bll\fsun\fge\br\f\bnd\fpl\bnet\bry\fge\br\fholderNo\fcomponentRing\fge\br
5L\brge\fsun\fge\br\f\bnd\fpl\bnet\bry\fge\br\fholderNo\fcomponentRIng\fge\br
6Pl\bnet\bry\fge\br\fholderL\brge\fsun\fge\brRIng\fge\br
Reverse.L\brge\fsun\fge\brPl\bnet\bry\fge\br\fholderRIng\fge\br
\f
Part Number -
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Solenoid\fv\blve\fSLT.\fControls\fthe\ftr\bnsmission\fsystem\fpressure.\f\f

The\fsolenoid\fv\blves\fSLC1,\fSLC2\f\bnd\fSLC3\fcontrol\fwhich\fclutches\f\bre\fused.\f\f

Solenoid\fv\blve\fSLB1.\fControls\fthe\fuse\fof\fbr\bke\fB1.\f\f

Rot\btion\bl\fspeed\fsensor,\finput\fsh\bft\f\f

Output\fsh\bft\frot\btion\bl\fspeed\fsensor\f\f

Oil\ftemper\bture\fsensor\f\f

GSM\f(Ge\br\fSelector\fModule),\fin\fthe\fge\br\fselector\fhousing.\fProvides\finform\btion\fto\fthe\f
TC

M\f\bbout\fthe\fdesired\fdriving\fmode,\fetc.\fShift\fselect\fmode\f\bnd\fsport\fmode\fW.\f\f

Hydr\bulic\fsystem\fwith\foil\fpump,\ftorque\fconverter,\fhydr\bulic\fcontrol\fhousing\f\bnd\foil\f
co

oler.\f\f

A\ffront\fpl\bnet\bry\fge\brset\f\bnd\f\b\fre\br\fpl\bnet\bry\fge\brset,\fthe\ftr\bnsmission\fr\btios\fof\fwhich\f
\bre

\fcontrolled\fby\fclutches\f\bnd\fbr\bkes.\f
Solenoid\fv\blves\f
ItemCompo\be\bt
1Oil\ftemper\bture\fsensor
2Solenoid\fv\blve\fSLU
3Solenoid\fv\blve\fSLC3
4Solenoid\fv\blve\fSLB1
5Input\fsh\bft\frot\btion\bl\fspeed\fsensor
6Output\fsh\bft\frot\btion\bl\fspeed\fsensor
7Solenoid\fv\blve\fS1
8Solenoid\fv\blve\fS2
9Solenoid\fv\blve\fSLT
10Solenoid\fv\blve\fSLC2
11Solenoid\fv\blve\fSLC1
12tr\bnsmission\fcontrol\fmodule
\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Turbi\fe Shaft Speed
(TSS) Se\fsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
M\bi
n\fControl\fV\blve\fBody \f(307-01\f
Aut
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fApply\fonly\fminim\bl\fforce\fto\f
t h

e\fsensor.\f
Torque:\b 6\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
Стр. 1 из
1
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Clutch C\bntr\bls \f Vehicles With: 6\fSpeed
Manual Transaxle \f M66 \f Clutch Master
Cylinder
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Special T\b\bl(s)
Mat

erials
Rem\bval
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
LH

D\fvehicles\f
All\fvehicles\f
308-554\f
Remover/Inst\bller,\fClutch\fM\bster\fCylinder
\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor\f
NameSpec\bf\bcat\bo\f
Gre\bse\fO-LIWSD-M1C230-A\f/\f95SX-M1C230-CA 1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pr e

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 10\fNm
\f
4. Extr\bct\fbr\bke\ffluid\ffrom\fthe\fbr\bke\ffluid\freservoir\f until\fthe\flevel\fre\bches\fthe\fMIN\fm\brk.\f
\f
\f
\f\f
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On\fvehicles\fwith\f\buto\fst\brt/stop\ffunction,\finform\btion\fis\frequired\f\bbout\fwhether\f\b\fge\br\fis\f
eng\bged\for\fthe\ftr\bnsmission\fis\fin\fneutr\bl.\fThe\fneutr\bl\fposition\fsensor\fis\floc\bted\fon\fthe\f
tr\bnsmission\fhousing\ffor\fthis\fpurpose.\fThis\fis\fconnected\fto\fthe\fshift\flink\bge\fby\f\bn\f\bddition\bl\f
link\bge\fon\fthe\ftr\bnsmission.\f
The\fneutr\bl\fposition\fsensor\fis\f\b\fH\bll\fsensor\f\bnd\fis\fsupplied\fwith\f5\fVolt\fby\fthe\fPCM.\fThe\f
sign\bl\fvolt\bge\fv\bries\fbetween\f0.5\f\bnd\f5\fVolt\fwhen\foper\bting\fthe\flink\bge\f\bnd\fis\fmonitored\f
by\fthe\fPCM.\f
A\ffixed\fvolt\bge\fv\blue\fis\fstored\fin\fthe\fPCM\ffor\fe\bch\fge\br.\fAll\fv\blues\flying\fbetween\fthose\ffor\f
the\findividu\bl\fge\brs\f\bre\fstored\f\bs\fv\blues\ffor\fthe\fneutr\bl\fposition.\fThe\fPCM\ftherefore\f\blw\bys\f
detects\fwhether\for\fnot\f\b\fge\br\fis\feng\bged.\f
After\frepl\bcing\fthe\fsensor,\fthe\fv\blue\ffrom\fthe\fold\fsensor\fis\freset\fin\fthe\fPCM\fusing\fIDS.\fThe\f
vehicle\fmust\fthen\fbe\fdriven\f\b\fcert\bin\fdist\bnce\fso\fth\bt\fthe\fPCM\fc\bn\fle\brn\fthe\fnew\fv\blues\ffor\f
the\frelev\bnt\fge\brs\f\bnd\fneutr\bl\fpositions.\f
To\fdo\fthis,\fthe\fvehicle\fmust\fbe\fdriven\f\b\ftot\bl\fof\f5\ftimes\ffor\f10\fseconds\fe\bch,\f\bltern\btely\fin\f
3rd\f\bnd\f4th\fge\br\fwith\flow\f\bcceler\btion.\f
NOTE:\fIf\f\b\ff\bult\foccurs\fon\fthe\fneutr\bl\fposition\fsensor
\fwhen\fthe\fengine\fis\fst\btion\bry,\fthe\f
vehicle\fc\bn\fstill\fbe\fst\brted\fwith\fthe\fignition\fkey.\fIn\fthis\fc\bse,\f\b\fcorresponding\fDTC\fis\fset\f
in\fthe\fPCM.\f

no\fsign\bl\f\f

defective\fsign\bl\f
\f
Стр. 9 из 9
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Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Oil funnel and \fil st\f\bage \bing
Un
til\f10/2005\f\bn\foil\fstor\bge\fring\fw\bs\finst\blled\fon\fthe\fclutch\fside\fin\fe\bch\fof\fthe\ftwo\foutput\f
sh\bfts.\f
\f\f
Desc\bipti\fn
Oil\ffunnel\funtil\f10/2005\f
Oil\fstor\bge\fring\funtil\f10/2005\f
Oil\ffunnel\ffrom\f11/2005\f
When\finst\blling\f\b\fnew\foil\ffunnel,\ffrom\f11/2005\fonw\brds,\f\bn\foil\fstor\bge\fring\fis\fno\flonger\f
pe
rmitted,\f\bs\fthis\fcould\fle\bd\fto\f\b\floss\fof\ftr\bnsmission\ffluid\fpressure\fin\fthe\foutput\fsh\bft\f\bnd\f
therefore\fto\f\b\floss\fof\flubric\btion.\f
Synch\b\fnise\b assembly
\f\f
Desc\bipti\fn
Sliding\fblock\f\bssembly\f
Synchroniser\fhub\f
Sliding\fcoll\br\f
The\f(MMT6)\fsynchroniser\f\bssemblies\fh\bve\fbeen\freworked\ffor\fthe\f6-speed\fm\bnu\bl\f
tr
\bnsmission.\f
The\fdetent\fb\blls,\fsprings\f\bnd\fsliding\fblocks\fform\fone\funit.\f
This\f\brr\bngement\fm\bkes\fit\fe\bsier\fto\fservice\fthe\fsynchroniser\f\bssembly.\f
Diffe\bential
Bec\buse\fthe\fVehicle\fSpeed\fSensor\f(VSS)\fis\fdiscontinued,\fso\fis\fthe\fsender\fwheel.\f
The\fABS\fwheel\fspeed\fsensors\fsend\fthe\fcurrent\fwheel\fspeed\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM).\f 19
I t

em
1
2
3
Item 1
2
3
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Pa\bt Numbe\b -
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Pa\bt Numbe\b-
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Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bExhaust\bSyste\f—
2.0L\bDuratec-HE\b(107kW/145PS)\b-\b
MI4/2.0L\bDuratec-HE\bFlex\bFuel\b
(107kW/145PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Exh\bust\fflexible\fpipe\fg\bsket\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fm\bnifold,\fc\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f
\bssembly\f
C\bt\blyst\fmonitor\fsensor\f
He\bted\foxygen\fsensor\f(HO2S)\f
Exh\bust\fm\bnifold\f\bnd\fc\bt\blytic\fconverter\fhe\bt\fshield\f
Exh\bust\fm\bnifold\fg\bsket\f
Gener\btor\fhe\bt\fshield\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Ite\f
1
2
3
4
5
6
7
8
9
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Part\bNu\fber -
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Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bExhaust\bSyste\f—
2.3L\bDuratec-HE\b(118kW/160PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Exh\bust\fflexible\fpipe\fg\bsket\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fm\bnifold,\fc\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f
\bssembly\f
C\bt\blyst\fmonitor\fsensor\f
He\bted\foxygen\fsensor\f(HO2S)\f
Exh\bust\fm\bnifold\f\bnd\fc\bt\blytic\fconverter\fhe\bt\fshield\f
Exh\bust\fm\bnifold\fg\bsket\f
Gener\btor\fhe\bt\fshield\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Ite\f
1
2
3
4
5
6
7
8
9
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Part\bNu\fber -
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Exhaust\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bExhaust\bSyste\f\b-\b
Co\fponent\bLocation
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
He\bted\fl\bmbd\b\fprobe HO2S\f(he\bted\foxygen\fsensor) \f
G\bsket,\fc\bt\blytic\fconverter\f-\fturboch\brger\f
C\bt\blytic\fconverter\fmonitoring\fsensor\f
Exh\bust\fbr\bcket\f
Exh\bust\fflexible\fpipe\f
c\bt\blytic\fconverter\f
Ite\f
1
2
3
4
5
6
\f
Стр. 1 из 2
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bExhaust\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
C\bt\blytic\fconverter\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fflexible\fpipe\f
He\bted\foxygen\fsensor\f(HO2S)\f
He\bt\fshield\f
Exh\bust\fflexible\fpipe\fto\fturbo\fch\brger\fg\bsket\f
C\bt\blyst\fmonitor\fsensor\f
Ite\f
1
2
3
4
5
6
7
\f
Part\bNu\fber -
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Стр. 1 из 2
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