GEELY CK 2008 Workshop Manual

194II. MALFUNCTION INSPECTION1. WASHER PUMP INSPECTION
(1) Mount washer pump on the can system. Pour washer fluid into the can.
(2) Disconnect the connector of washer pump.
(3) Connect the terminal 1 of washer pump to the battery positive (+) and the terminal 2 to the negative (-),
as shown below. Inspect that the washer fluid flows out of the can.
(4) If not, replace the washer pump.
2. WIPER SWITCH ASSEMBLY
(a) Inspect the continuity
yInspect each terminal on connector for continuity.
Standard:Switch position Tested terminal Specified condition
MIST 8（
+）
—10（
+）
Continuity
OFF 3（
+）
—10（
+）
Continuity
INT 8（
+）
—6（
+）
3（
+）
—10（
+）
Continuity
LO 8（
+）
—10（
+）
Continuity
HI 8（
+）
—11（
-）
Continuity

195Front washer switch
If no continuity, replace the switch.
(b) Operation inspection (washer switch)
1Turn the washer switch on the position OFF.
2Connect the connector terminal 8 to the battery positive (+)
and the terminal 2 of wiper connector to the negative (-). Turn
the washer switch ON and OFF and then measure the battery
voltage between the terminal 8 and terminal 2 of the wiper
motor connector.
Standard: as shown on the left
If it is not as specified, replace the switch.
3. WIPER MOTOR ASSEMBLY
(a) Inspect the low speed shift
yConnect the connector terminal 3 to the battery positive
(+) and the connector terminal 2 (E) to the negative
(-), check that the motor operates at low speed.
If it is not as specified, replace the motor.
(b) Inspect the high speed shift
yConnect the connector terminal 3 to the battery positive
(+) and the connector terminal 2 (E) to the negative
(-), check that the motor operates at high speed.
If it is not as specified, replace the motor.
(c) Inspect automatic return
1Connect the connector terminal 5 to the battery positive (+) and the connector terminal 2 (E) to the
negative (-). Let the motor operates at low speed, disconnect terminal 5 (+) to make the motor stop at a
random position.
2Connect the terminal 5 and terminal 3, and connect the terminal 4 to the battery positive (+), make the
motor restart at low speed.
3Check that the automatic return operates in a normal way.
If it is not as specified, replace the motor.Switc h position Te ste d termina l Spe c ifie d c onditionOFFNo c ontinuity
ON 8（+）—7（-）Continuity

196Section 2 Replacement and AdjustmentI WIPER MOTOR ASSEMBLY REPLACEMENT1. REMOVE WIPER MOTOR
(a) Disconnect the connector.
(b) Remove the 4 mounting bolts.
(c) Separate the shaft of the motor crankshaft arm and the wiper link with special tools.
2. INSTALL A NEW WIPER MOTOR
(a) Press the shaft of the motor crankshaft arm and the wiper link in its position with special tools.
(b) Lock the 4 bolts in the specified torque.
(c) Connect the connector.
(d) Operate the wiper, make the washer fluid spraying on the windshield, check if the operation of wiper and
its starting position is normal. If not, remove the wiper arm blades assembly and make some proper
adjustment.
Hint: Make the top of the new shaft of the wiper motor crankshaft arm filled with lubricating oil.II. WIPER BLADES REPLACEMENT1. REMOVE BLADES FROM WIPER BLADES ASSEMBLY 1, 2
yRemove blades from wiper blades assembly 1, 2 respectively.
2. INSTALL NEW BLADES
yInstall new blades on wiper blades assembly 1, 2 respectively.4 Mounting Bolts

197III. WIPER SWITCH ASSEMBLY REPLACEMENT1. DETACH STEERING WHEEL ASSEMBLY
(a) Disconnect the main power source of the vehicle.
(b) Remove the passenger SRS module assembly, and cautiously put it in a safe place.
(c) Loosen steering wheel lock-bolts and remove the assembly.
2. REMOVE WIPER SWITCH
(a) Disconnect the connector.
(b) Remove the 2 tapping screws that are for mounting the wiper switch, take out the wiper switch from the
bracket of the combination switch.IV. WASHER NOZZLEADJUSTMENT
1. INSPECT WASHER NOZZLE
(a) Start the engine, check if the position where the washer fluid from the nozzle sprays the windshield is in
the central or upper of the area wiped by the blades.
(b) Change the direction (horizontal) of the nozzle hole to adjust the point where washer fluid sprays the
windshield.

198Chapter 5 Light SystemSection 1 Survey of Light SystemI. COMPOSITION1. Front combination lamp assembly: turn signal lamp, high beam, low beam, head lamp, front position lamp.
2. Rear combination lamp: turn signal lamp, back-up lamp, rear fog lamp, tail lamp, brake lamp, retro reflector.
3. Front fog lamp
4. Side turn signal lamp
5. High mounted stop lamp
6. Rear trunk lamp
7. License plate lamp
8. Interior dome lamp
9. Rear row reading lamp
10. Door lampshield and bulb assemblyII. NOTES FOR REPAIR1. NOTES WHEN REPAIRING ELECTRICAL EQUIPMENTS
(a) Disconnect the battery ground cable.
2. Notes when replacing a headlamp bulb
(a) Before replacing a halogen bulb, turn the headlamp OFF to make it cool.
(b) When installing a new halogen bulb, do not touch the glass part of the bulb with bare hands.
(c) If there is oil stain on the surface of halogen bulb (headlamp and front fog lamp) when the lamps are
turned ON, its service life will be shortened.
(d) Halogen bulbs (headlamp and front fog lamp) have pressurized gas inside and require special handling.
They can explode if dropped to ground.The glass fragments will splash up.
(e) When replacing, make sure to use the bulbs with the same power, same model.
(f) After the bulb is installed, make the lamp holder tight.

199III. BULB SPECIFICATIONSNotes: All bulbs are made by Philips Corp..N a me S pe c if ic a t ions
He adla mp (High be a m a nd Low be a m) H1 12V 55W
Turn signa l lamp P 21W 12V 21W
P osition la mp W5W 12V 5W
Front fog la mp H3 12V 55W
Rea r c ombina tion lamp (Turn signa l la mp) P Y21W 12V 21W
Rear combination lamp (Brake / Position lamp) P21/5W 12V 21/5W
Rear combination lamp (Rear fog lamp) P21W 12V 21W
Re a r c ombination la mp (Ba c k-up la mp) P 21W 12V 21W
C5W 12V 5W
W5W 12V 5W
Re a r row re a ding la mp C5W 12V 5W
Side turn signa l lamp WY5W 12V 5W
High mounted stop la mp (inc l. rea r trunk lamp) W5W 12V 5W
License plate lamp W5W 12V 5W
Door c ourte sy la mp W5W 12V 5W Interior lamp (dome lamp)

200IV. LOCATION OF LIGHT SYSTEMFuse BoxInterior LampRear Row
Reading LampLH Turn Lamp Assembly
Lamp Assembly LH Front Fog Assembly
Front Headlamp Height
Adjusting SwitchHeadlamp Switch Lamp
Control Switch, Haedlamp
DIM Switch Turn Signal
Lamp SwitchHazard Warning
SwitchParking Brake SwitchBackup Lamp Switch
Brake SwitchDoor Courtesy Lamp Switch
LH/Front, Rear Door
Courtesy Lamp Assembly
LH Front Combined

201High Mounted Stop Lamp
LH Rear
Combined LampRear Trunk
Lamp Switch
License Plate
LampRH-rear Combined Lamp

202Section 2 Light System Symptom InspectionI. LIGHT SYSTEM PROBLEM SYMPTOMS TABLENOTES:
The table below can help you find the causes of malfunction. These figures show the most possible malfunc-
tions in order of priority. Inspect each part in the order given. If necessary, repair or replace these parts.
1. HEADLAMP AND TAIL LAMPSymptom Suspec te d Area
1. Bulb
2. LH or RH headlamp fuse
3. H a rne ss
1. Lamp switch assembly
2. H a rne ss
1. Bulb
2. LH or RH headlamp fuse
3. H a rne ss
1. Lamp switch assembly
2. H a rne ss
1. Lamp switch assembly
2. H a rne ss
1. Bulb
2. H a rne ss
1. Bulb
2. H a rne ss
1. Fus e
2. Light c ontrol switc h
3. H a rne ss
1. Be a m c ontrol s witc h
2. H a rne ss “Low bea m” dose not light (One side )
“Low be a m” dose not light (All)
“High be am” dose not light (One side )
“H igh be a m” dos e not light ( A ll)
Ta il lamps on both side s do not light (He a dla mp is
a bnorma l) Light dose not fla sh (Dimme r)
H e a dla mp is dim
O nly one s ide t a il la mp light s
Ta il lamps on both side s do not light (He a dla mp is
normal)

2032. FRONT FOG LAMP SYSTEM
3. REAR FOG LAMP SYSTEMSymptom Suspected Area
1. Fog la mp fuse
2. Front fog la mp rela y
3. Light switc h a ssembly
4. Harne ss
1. Bulb
2. Harne ss Front fog lamp dose not light up with light c ontrol
switch HEADLAMP (Head lamp is normal).
Only one side front fog la mp dose not lightSymptom Suspected Area
1. Bulb
2. Light switc h a ssembly
3. Harne ss
1. Bulb
2. T a il la mp f us e
3. Harne ss
1. Bulb
2. Harne ss Re a r fog lamp dose not light up with light
control switch on FRONT FOG LAMP (Small
la mp is nor ma l) .
Re a r fog lamp dose not light up with light
control switch on FRONT FOG LAMP (Small
la mp is abnormal).
Only one side rea r fog la mp dose not light