Hyundai Terracan 2003 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS 5-3
KILOMETERS X 1000 MONTHS
F030D03HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL (2.5 TCI)) ENGINE OIL AND FILTER(API CF-4 OR ABOVE, ACEA B2 OR B3) AIR CLEANER FILTER FUEL FILTERVALVE CLEARANCE INJECTION TIMING TIMING BELTDRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKSINJECTION NOZZLE
NO. DESCRIPTION
1 2 3 45 6 78 9
10120
96
R R III
R II I105
84
I I I I90 72R R I I
R II I I75 60
I I I I60 48R R III
R II I45 36
I I I I30 24RR I I I I II15 12
I I I I
See Note (1) See Note (2)
Note: (1) For every 7,500 km or 6 months, whichever occurs first : "R"
(2) For every 5,000 km or 6 months, whichever occurs first : "R"European Community only Except European Community

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
F030E04HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL (2.9 CRDi)) ENGINE OIL AND FILTER (API CF-4 OR ABOVE, ACEA B4 OR ABOVE)AIR CLEANER FILTER FUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR)
1 2 3 4 5 120
96
R R R I
105
84
I
R
9072
R R RR I
75 60
I
R
60 48
R R R I
4536
I
R
3024
R R R I
1512
I
R
KILOMETERS X 1000 MONTHS
DESCRIPTION
NO.
Europe Countries Only Except Europe CountriesSee Note (1) See Note (2)
Note: (1) For Ireland, Portugal - For every 15,000km or 12 months, whichever occurs first: "R" Except Ireland, Portugal - For every 10,000km or 6 months, whichever occurs first: "R"
(2) For every 7,500 km or 6 months, whichever occurs first : "R"
Central and South America Only Except Central and South America

VEHICLE MAINTENANCE REQUIREMENTS 5-5
I
R I III I III I I I III
R I
GENERAL MAINTENANCECOOLING SYSTEMCOOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTERBRAKE HOSES AND LINESBRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTPOWER STEERING PUMP AND HOSESDRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT TRANSFER CASE OIL *1AXLE GEAR OIL *1PROPELLAR SHAFT CLEAN, BOLT RETIGHTENAIR FILTER (For Evaporator and Blower Unit)
1 23 4 5 678 9
10 1112 13 14 15161718
F030C04HP-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
(2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
*1. Transfer Case Oil and Axle Gear Oil should be changed anytime they have been submerged in water.
NO. DESCRIPTION
I
R I III I III I I I III I I15 12 30 24
45 36 60 48
75609072105
84 120
96KILOMETERS X 1000 MONTHS
I
R I I III I III I I I III I I I III I I I I I I I I
I I I II I II I I I I
R I I III I I I I I I I II
R I
R
I I I III I I I III I I I I III I I I I I I I
R
European Community Only Except European Community
See Note (1)Gasoline Engine Diesel Engine
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 ENGINE OIL AND FILTER (GASOLINE ENGINE) ENGINE OIL AND FILTER (DIESEL ENGINE (2.5 TCI)) ENGINE OIL AND FILTER
(DIESEL ENGINE (2.9 CRDi)) AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE AND BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTER TRANSFER CASE OIL
R R R R
II I I
R R R
European Community Only Except European Community European Community Only Except European Community
A, B, C, F, H C, E B, H D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, I
F040A03HP-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot
weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, or other commercial use or
vehicle towing
J - Driving over 170 km/h
MAINTENANCE ITEM
European Community OnlyExcept European Community
DRIVING
CONDITION
MAINTENANCE
OPERATION MAINTENANCE
INTERVALS
EVERY 7,500 KM OR 6 MONTHS EVERY 4,000 KM EVERY 3,000 KM EVERY 7,500 KM OR 6 MONTHS EVERY 5,000 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM EVERY 100,000 KM

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F060A01A-AAT EXPLANATION OF SCHEDULED MAIN- TENANCE ITEMS F060M01A-AAT o Engine Oil and FilterThe engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi- tions, more frequent oil and filter changes are required. F060B01A-AAT
o Drive BeltsInspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension and adjusted as necessary. F060C01A-AAT
o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause hard starting. If an exces- sive amount of foreign matter accumulates in the fuel tank, the filter may require replacement more frequently.After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by trained technicians.
F060D01A-AAT
o Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec- tions for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. F060E01A-AAT
o Timing BeltInspect all parts related to the timing belt for damage and deformation. Replace any dam- aged parts immediately. F060G01A-AAT
o Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new vapor hose or fuel filler cap is correctly re- placed. F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence ofheat and/or mechanical damage. Hard and brit- tle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Par- ticular attention should be paid to examine those hose surfaces nearest to high heat sourc- es, such as the exhaust manifold. Inspect the hose routing to assure that thehoses do not come in contact with any heat source, sharp edges or moving component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage. F060H01A-AAT o Air Cleaner FilterA Genuine Hyundai air cleaner filter is recom- mended when the filter is replaced. F060J01A-AAT o Spark PlugsMake sure to install new spark plugs of the correct heat range. F070C01A-AAT o Engine CoolantThe coolant should be changed at the intervals specified in the maintenance sched- ule. F070D01A-AAT o Manual Transmission OilInspect the manual transmission oil according to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill.

VEHICLE MAINTENANCE REQUIREMENTS
5- 8
F070E01HP-GAT
o Automatic Transmission Fluid and
Filter
The fluid level should be in the "HOT" range of the dipstick, after the engine and transmission are at normal operating temperature. Check the automatic transmission fluid level with the en- gine running and the transmission in neutral, with the parking brake properly applied. Use DEXRON- II or III when adding or changing
fluid. F070F01A-AAT
o Brake Hoses and LinesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediate- ly. F070G02A-AAT o Brake FluidCheck brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/ Linings,
Parking Brake
Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service procedures, refer to the Shop Manual. F070J01A-AAT o Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT o Suspension Mounting BoltsCheck the suspension connections for loose- ness or damage. Retighten to the specified torque. F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evidence of cuts, cracks, ex- cessive wear, oiliness and proper tension. Re- place or adjust it if necessary. F070P01A-AAT o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning RefrigerantCheck the air conditioning lines and connec- tions for leakage and damage. Check air condi- tioning performance according to the relevant shop manual if necessary.
F070M01B-AAT
o Steering Gear Box, Linkage & Boots/
Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.

DO-IT-YOURSELF MAINTENANCE 6-1
6. DO-IT-YOURSELF MAINTENANCE G010A01HP-GAT GASOLINE ENGINE COMPARTMENT (3.5 V6)
1. Fuse and Relay box
2. Battery
3. Brake fluid reservoir
4. Power steering fluid reservoir5. Windshield washer fluid reservoir
6. Air cleaner
7. Radiator cap
8. Engine oil filler cap 9. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
10. Engine oil level dipstick
11. Engine Coolant reservoir cap G010A02HP
1
2
3
4 5 6 7 8 9 10 11
6
1

DO-IT-YOURSELF MAINTENANCE
6-2
G010B01HP-GAT DIESEL ENGINE COMPARTMENT (2.5 TCI) G010B02HP
1. Fuse and Relay box
2. Battery
3. Engine oil filler cap
4. Engine oil level dipstick 5. Brake fluid reservoir
6 Clutch fluid reservoir
7. Power steering fluid reservoir
8. Windshield washer fluid reservoir
9. Air cleaner
10. Radiator cap
11. Fuel filter
12. Engine Coolant reservoir cap
12 3
4
56
78 9 1 0 11 121

DO-IT-YOURSELF MAINTENANCE 6-3
G010C01HP-GAT DIESEL ENGINE COMPARTMENT (2.9 CRDi) G010C02HP
1. Fuse and Relay box
2. Battery
3. Engine oil level dipstick
4. Engine oil filler cap 5. Brake fluid reservoir
6 Windshield washer fluid reservoir
7. Air cleaner
8. Radiator cap
9. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
10. Fuel filter
11. Power steering fluid reservoir
12. Engine Coolant reservoir cap
12 3 4
5
6 7 8 9 11 121
10

DO-IT-YOURSELF MAINTENANCE
6-4
G020A01A-AAT GENERAL CHECKS Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including
spare tire) G020C01A-AAT Vehicle InteriorThe following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to be functioning incorrect- ly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed. G030A01A-AAT CHECKING THE ENGINE OILEngine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions. G030B03HP-GAT Recommended Oil 1. Gasoline Engine
(1) Select engine oil of the proper SAE viscosity
number according to the atmospheric tem- perature. Recommended viscosity is given in the fol- lowing illustration.
G030B01HP
NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.
Gasoline Engine