rotor INFINITI QX4 2001 Factory User Guide

SFA891-A
2. Pack multi-purpose grease into wheel hub.
SFA459B
3. Apply multi-purpose grease to each bearing cone.
4. Pack grease seal lip with multi-purpose grease, then install it
into wheel hub with suitable drift.
Knuckle Spindle
REMOVALNBAX00131. Remove drive shaft.
Refer to ªDrive Shaftº, AX-11.
SFA756B
2. Separate tie-rod end and lower ball joint from knuckle with
Tool.
Install stud nut conversely on stud bolt so as not to damage
stud bolt.
SFA758B
3. Separate knuckle from strut.
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EM
LC
EC
FE
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PD
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ST
RS
BT
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FRONT AXLE
Wheel Hub and Rotor Disc (Cont'd)
AX-9

SFA236
REMOVALNBAX00171. Remove hub cap and snap ring.
Refer to ªREMOVALº, ªWheel Hub and Rotor Discº, AX-6.
2. Remove bolts fixing drive shaft to final drive.
SFA760B
3. Remove transverse link fixing nut and bolts.
SFA761B
4. Separate drive shaft from knuckle by lightly tapping it with a
copper hammer.
Cover boots with shop towel so as not to damage them when
removing drive shaft.
SFA880
DISASSEMBLYNBAX0018Final Drive Side (TS82F)NBAX0018S011. Remove plug seal from slide joint housing by lightly tapping
around slide joint housing.
2. Remove boot bands.
SFA963
3. Move boot and slide joint housing toward wheel side, and put
matching marks.
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FRONT AXLE
Drive Shaft (Cont'd)
AX-11

SRA759A
4. Remove oil seal with a screwdriver.
Do not reuse oil seal once it is removed.
Always install new one.
5. Remove ABS sensor rotor.
SRA104
6. Unbend lock washer with a screwdriver.
Do not reuse lock washer once removed. Always install new
one.
SRA728
7. Remove bearing lock nut with Tool.
SRA729-B
8. Remove wheel bearing together with bearing cage and baffle
plate from axle shaft.
SRA106
9. Remove grease seal with a screwdriver.
10. Remove wheel bearing assembly with a brass drift.
REAR AXLE
Removal (Cont'd)
AX-20

SRA763A
6. Check wheel bearing preload.
a. Turn bearing cage (with respect to axle shaft) two or three
times. It must turn smoothly.
b. Attach spring gauge to bearing cage bolt (as shown at left) and
pull it at a speed of 10 rpm to measure preload.
Spring gauge indication:
6.9 - 48.1 N (0.7 - 4.9 kg, 1.5 - 10.8 lb)
SRA292A
7. Install new oil seal to rear axle housing using a suitable tool.
After installing new oil seal, coat sealing lip with multi-pur-
pose grease.
SRA012
8. Press ABS sensor rotor onto axle shaft until it contacts wheel
bearing lock nut.
9. Position axle shafts in rear axle housing with Tool as a guide.
Be careful not to damage oil seal.
SRA755A
10. Check axial end play.
a. Check that wheel bearings operate smoothly.
b. Check axial end play.
Axial end play:
0mm(0in)
Service Data and Specifications (SDS)
WHEEL BEARING (REAR)NBAX0032
Wheel bearing axial end play0mm(0in)
Wheel bearing lock nut tightening torque 245 - 314 N´m (25 - 32 kg-m, 181 - 231 ft-lb)
Wheel bearing preload measured at bearing cage bolt 6.9 - 48.1 N (0.7 - 4.9 kg, 1.5 - 10.8 lb)
REAR AXLE
Installation (Cont'd)
AX-22

BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS...............................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............3
Precautions for Brake System .....................................3
Wiring Diagrams and Trouble Diagnoses....................4
PREPARATION...............................................................5
Special Service Tools ..................................................5
Commercial Service Tools ...........................................5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................6
NVH Troubleshooting Chart.........................................6
ON-VEHICLE SERVICE..................................................7
Checking Brake Fluid Level.........................................7
Checking Brake Line ...................................................7
Changing Brake Fluid ..................................................7
Bleeding Brake System ...............................................8
BRAKE HYDRAULIC LINE.............................................9
Hydraulic Circuit...........................................................9
Removal .....................................................................10
Inspection...................................................................10
Installation ..................................................................10
PROPORTIONING VALVE (2WD)................................ 11
Inspection................................................................... 11
Removal and Installation (Built-in type)..................... 11
LOAD SENSING VALVE (4WD)...................................12
Inspection...................................................................12
Removal and Installation ...........................................12
BRAKE PEDAL AND BRACKET..................................14
Removal and Installation ...........................................14
Inspection...................................................................14
Adjustment .................................................................14
MASTER CYLINDER.....................................................16
Removal .....................................................................16
Disassembly...............................................................16
Inspection...................................................................17
Assembly ...................................................................17
Installation ..................................................................18
BRAKE BOOSTER........................................................19
On-vehicle Service.....................................................19OPERATING CHECK...............................................19
AIRTIGHT CHECK...................................................19
Removal .....................................................................19
Inspection...................................................................19
OUTPUT ROD LENGTH CHECK..............................19
Installation ..................................................................20
VACUUM PIPING...........................................................21
Vacuum Hose ............................................................21
Removal and Installation ...........................................21
Inspection...................................................................21
HOSES AND CONNECTORS...................................21
CHECK VALVE........................................................21
FRONT DISC BRAKE...................................................22
Components...............................................................22
Pad Replacement ......................................................22
Removal .....................................................................23
Disassembly...............................................................24
Inspection...................................................................24
CALIPER.................................................................24
ROTOR...................................................................24
Assembly ...................................................................25
Installation ..................................................................25
Brake Burnishing Procedure......................................25
REAR DRUM BRAKE...................................................26
Components...............................................................26
Removal .....................................................................26
Inspection...................................................................27
WHEEL CYLINDER..................................................27
Wheel Cylinder Overhaul...........................................28
Inspection...................................................................28
DRUM.....................................................................28
LINING....................................................................28
Installation ..................................................................28
PARKING BRAKE CONTROL......................................30
Components...............................................................30
Removal and Installation ...........................................30
Inspection...................................................................30
Adjustment .................................................................31
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ABS
DESCRIPTION...............................................................32
Purpose......................................................................32
Operation ...................................................................32
ABS Hydraulic Circuit ................................................32
System Components .................................................33
System Description ....................................................33
SENSOR.................................................................33
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND
ELECTRIC UNIT)
.....................................................33
ABS ACTUATOR AND ELECTRIC UNIT....................33
G SENSOR (4WD MODELS ONLY)..........................34
Component Parts and Harness Connector
Location .....................................................................35
Schematic ..................................................................36
Wiring Diagram - ABS - .............................................37
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................41
Self-diagnosis ............................................................41
FUNCTION..............................................................41
SELF-DIAGNOSIS PROCEDURE..............................41
HOW TO READ SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................42
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................42
CONSULT-II ...............................................................43
CONSULT-II APPLICATION TO ABS..........................43
ECU (ABS CONTROL UNIT) PART NUMBER
MODE
.....................................................................43
CONSULT-II Inspection Procedure............................44
SELF-DIAGNOSIS PROCEDURE..............................44
SELF-DIAGNOSTIC RESULTS MODE.......................45
DATA MONITOR PROCEDURE................................46
ACTIVE TEST PROCEDURE....................................47
DATA MONITOR MODE...........................................48
ACTIVE TEST MODE...............................................48
TROUBLE DIAGNOSIS - INTRODUCTION..................49
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................49
INTRODUCTION......................................................49
TROUBLE DIAGNOSIS - BASIC INSPECTION...........50
Preliminary Check......................................................50
Ground Circuit Check ................................................53
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....53
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................54
Malfunction Code/Symptom Chart.............................54
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................56Wheel Sensor or Rotor ..............................................56
DIAGNOSTIC PROCEDURE.....................................56
ABS Actuator Solenoid Valve or Solenoid Valve
Relay ..........................................................................59
DIAGNOSTIC PROCEDURE.....................................59
Motor Relay or Motor.................................................61
DIAGNOSTIC PROCEDURE.....................................61
Low Voltage ...............................................................63
DIAGNOSTIC PROCEDURE.....................................63
G Sensor and Circuit .................................................65
DIAGNOSTIC PROCEDURE.....................................65
ELECTRICAL COMPONENT INSPECTION................67
Control Unit ................................................................68
DIAGNOSTIC PROCEDURE.....................................68
TROUBLE DIAGNOSES FOR SYMPTOMS.................69
1. ABS Works Frequently ..........................................69
2. Unexpected Pedal Action ......................................69
3. Long Stopping Distance ........................................70
4. ABS Does Not Work ..............................................71
5. Pedal Vibration and Noise.....................................71
6. Warning Lamp Does Not Come On When
Ignition Switch Is Turned On .....................................72
7. Warning Lamp Stays On When Ignition Switch
Is Turned On ..............................................................74
8. Vehicle Vibrates Excessively When ABS Is
Operating ...................................................................77
REMOVAL AND INSTALLATION.................................80
Front Wheel Sensor...................................................80
Rear Wheel Sensor ...................................................80
Front Sensor Rotor ....................................................81
REMOVAL...............................................................81
INSTALLATION........................................................81
Rear Sensor Rotor.....................................................81
REMOVAL...............................................................81
INSTALLATION........................................................81
G Sensor....................................................................81
ABS Actuator and Electric Unit..................................82
REMOVAL...............................................................82
INSTALLATION........................................................82
SERVICE DATA AND SPECIFICATIONS (SDS).........83
General Specifications ...............................................83
Disc Brake .................................................................83
Drum Brake................................................................83
Brake Pedal ...............................................................83
Parking Brake Control ...............................................84
CONTENTS(Cont'd)
BR-2

Special Service ToolsNBBR0004The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV40106500
(J25852-B)
Rear wheel bearing
puller
NT724
Removing rear wheel sensor rotor
Commercial Service ToolsNBBR0005
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Brake fluid pressure
gauge
NT151
Measuring brake fluid pressure
Rear wheel sensor rotor
drift
NT509
Installing rear wheel sensor rotor
a: 75 mm (2.95 in) dia.
b: 63 mm (2.48 in) dia.
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PREPARATION
Special Service Tools
BR-5

NBBR0085
NVH Troubleshooting ChartNBBR0085S01Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
Reference page
BR-22, 28
BR-22, 28
BR-26
BR-22
Ð
Ð
BR-24, 28
Ð
Ð
Ð
BR-25
BR-28
PD-3
PD-3
AX-3
AX-3
SU-3
SU-3
SU-3
ST-6
Possible cause and
SUSPECTED PARTS
Linings or pads - damaged
Linings or pads - uneven wear
Return spring damaged
Shims damaged
Rotor or drum imbalance
Rotor or drum damage
Rotor or drum runout
Rotor or drum deformation
Rotor or drum deflection
Rotor or drum rust
Rotor thickness variation
Drum out of round
PROPELLER SHAFT
DIFFERENTIAL
DRIVE SHAFT
AXLE
SUSPENSION
TIRES
ROAD WHEEL
STEERING
Symptom BRAKENoise´´´´ ´´´´´´´´
Shake´ ´ ´´´´´´
Shimmy, Judder´´´´´´´´ ´´´´´
´: Applicable
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
BR-6

ComponentsNBBR0031
SBR385DC
1. Main pin
2. Pin boot
3. Torque member fixing bolt
4. Torque member
5. Shim cover
6. Inner shim7. Inner pad
8. Pad retainer
9. Outer pad
10. Outer shim
11. Connecting bolt
12. Copper washer13. Main pin bolt
14. Bleed valve
15. Cylinder body
16. Piston seal
17. Piston
18. Piston boot
Pad ReplacementNBBR0032WARNING:
Clean brakes with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
CAUTION:
IWhen cylinder body is open, do not depress brake pedal,
or piston will pop out.
IBe careful not to damage piston boot or get oil on rotor.
Always replace shims when replacing pads.
IIf shims are rusted or show peeling of the rubber coat,
replace them with new shims.
IIt is not necessary to remove connecting bolt except for
disassembly or replacement of caliper assembly. In this
case, suspend cylinder body with wire so as not to stretch
brake hose.
ICarefully monitor brake fluid level because brake fluid will
return to reservoir when pushing back piston.
FRONT DISC BRAKE
Components
BR-22

SBR085A
DisassemblyNBBR0034WARNING:
Do not place your fingers in front of piston.
CAUTION:
Do not scratch or score cylinder wall.
1. Push out piston with dust seal with compressed air.
2. Remove piston seal with a suitable tool.
InspectionNBBR0035CALIPERNBBR0035S01Cylinder BodyNBBR0035S0101ICheck inside surface of cylinder for score, rust, wear, damage
or presence of foreign objects. If any of the above conditions
are observed, replace cylinder body.
IMinor damage from rust or foreign objects may be eliminated
by polishing surface with a fine emery paper. Replace cylinder
body if necessary.
CAUTION:
Use brake fluid to clean. Never use mineral oil.
PistonNBBR0035S0102Check piston for score, rust, wear, damage or presence of foreign
objects. Replace if any of the above conditions are observed.
CAUTION:
Piston sliding surface is plated. Do not polish with emery
paper even if rust or foreign objects are stuck to sliding sur-
face.
Slide Pin, Pin Bolt and Pin BootNBBR0035S0103Check for wear, cracks, rust or other damage. Replace if any of the
above conditions are observed.
SBR019B
ROTORNBBR0035S02RunoutNBBR0035S02011. Secure rotor to wheel hub with at least two nuts (M12´1.25).
2. Check runout using a dial indicator.
Make sure that wheel bearing axial end play is within the
specifications before measuring. Refer to AX-4, ªFront Wheel
Bearingº.
Maximum runout:
0.1 mm (0.004 in)
3. If the runout is out of specification, find minimum runout posi-
tion as follows:
a. Remove nuts and rotor from wheel hub.
b. Shift the rotor one hole and secure rotor to wheel hub with
nuts.
c. Measure runout.
d. Repeat steps a. to c. so that minimum runout position can be
found.
4. If the runout is still out of specification, turn rotor with on-car
brake lathe (ªMAD, DL-8700º, ªAMMCO 700 and 705º or
equivalent).
FRONT DISC BRAKE
Disassembly
BR-24