sensor INFINITI QX56 2011 Factory Service Manual

DLN-84
< DTC/CIRCUIT DIAGNOSIS >[TRANSFER: ATX90A]
P182A TRANSFER HI-LO POSITION SENSOR
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK TRANSFER HI-LO POSITION SENSOR CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect transfer control unit harness connector.
3. Check the continuity between transfer control unit harness connector and transfer Hi-Lo position sensor
harness connector.
4. Check the continuity between transfer Hi- Lo position sensor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.REPLACE TRANSFER HI-LO POSITION SENSOR
1. Replace transfer Hi-Lo position sensor. Refer to DLN-116, "
Exploded View".
2. Perform confirmation procedure again. Refer to DLN-83, "
DTC Logic".
Is DTC
“P182A” detected?
YES >> GO TO 5.
NO >> INSPECTION END
5.CHECK TERMINALS AND HARNESS CONNECTORS
Check the pin terminals for damage or loose connection with each harness connector.
Is the inspection result normal?
YES >> Replace transfer control unit. Refer to DLN-107, "Removal and Installation".
NO >> Repair or replace error-detected parts.
+
−Voltag e
Transfer Hi-Lo position sensor
Connector Terminal
F42 1
Ground Approx. 5 V
2
Transfer control unit Transfer Hi-Lo position sensor Continuity
Connector Terminal Connector Terminal
E59 6
F42 1
Existed
25 2
29 3
Transfer Hi-Lo position sensor —Continuity
Connector Terminal
F42 1
Ground Not existed
2
3
Revision: 2010 May2011 QX56

P182B TRANSFER LOCK POSITION SENSOR
DLN-85
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
P182B TRANSFER LOCK POSITION SENSOR
DTC LogicINFOID:0000000006222292
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Turn the 4WD shift switch AUTO ⇒4H ⇒4LO ⇒4H ⇒AUTO.
3. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P182B” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-85, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222293
1.CHECK TRANSFER LOCK POSITION SENSOR
With CONSULT-III
1. Start the engine.
2. Turn the 4WD shift switch AUTO ⇒4H ⇒4LO ⇒4H ⇒AUTO.
3. Check “LOCK POSI SEN” of CONSULT-III “DATA MONITOR” for “ALL MODE AWD/4WD”.
What is the item on "DATA MONITOR"?
OPEN >> GO TO 7.
LOCK >> GO TO 7.
UNLEAN>>GO TO 6.
HI TEMP>>GO TO 5.
ERROR>> GO TO 5.
BAT >> GO TO 2.
GND >> GO TO 2.
2.CHECK TRANSFER LOCK POSITION POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect transfer positi on sensor harness connector.
3. Turn the ignition switch ON. CAUTION:
DTC Display item Malfunction detected condition Possible cause
P182B Lock POSITION SEN Malfunction related to transfer lock posi-
tion sensor has been detected. Transfer lock position sensor
- Transfer lock position sensor error
- Malfunction of transfer lock position
sensor circuit
Monitor item Condition Status
LOCK POSI SEN 4WD shift switch: AUTO or 4H OPEN
4WD shift switch: 4L LOCK
When transfer lock position sensor is unlearned. UNLEAN
When the temperature of transfer lock position sensor is
high.
HI TEMP
When transfer lock position sensor is malfunctioning. ERROR
When transfer lock position sensor signal circuit is short.
(Battery short) BAT
When transfer lock position sensor signal circuit is short.
(Ground short) GND
Revision: 2010 May2011 QX56

DLN-86
< DTC/CIRCUIT DIAGNOSIS >[TRANSFER: ATX90A]
P182B TRANSFER LOCK POSITION SENSOR
Never start the engine.
4. Check the voltage between transfer position sensor harness connector terminals.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK TRANSFER LOCK POSITION SENSOR POWER SUPPLY CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect transfer control unit harness connector.
3. Check the continuity between transfer control uni t harness connector and transfer lock position sensor
harness connector.
4. Check the continuity between transfer lock position harness connector and ground.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
4.CHECK TRANSFER LOCK POSITI ON SENSOR SIGNAL CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect transfer control unit harness connector.
3. Check the continuity between transfer control uni t harness connector and transfer lock position sensor
harness connector.
4. Check the continuity between transfer lock position harness connector and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.REPLACE TRANSFER LOCK POSITION SENSOR
1. Replace transfer lock position sensor. Refer to DLN-119, "
Removal and Installation".
2. Perform confirmation procedure again. Refer to DLN-85, "
DTC Logic".
Is the inspection result normal?
+ −
Voltag e
Transfer lock position sensor
Connector Terminal F40 1 2 Approx. 5 V
Transfer control unit Transfer lock position sensor Continuity
Connector Terminal Connector Terminal
E59 17
F40 1
Existed
30 2
Transfer lock position sensor -Continuity
Connector Terminal
F40 1 Ground Not existed
Transfer control unit Transfer lock position sensor Continuity
Connector Terminal Connector Terminal
E59 38 F40 3 Existed
Transfer lock position sensor -Continuity
Connector Terminal
F40 3 Ground Not existed
Revision: 2010 May2011 QX56

P182B TRANSFER LOCK POSITION SENSOR
DLN-87
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
YES >> INSPECTION END
NO >> GO TO 7.
6.PERFORM LEARNING OF TRANSF ER LOCK POSITION SENSOR
Transfer lock position sensor. Refer to DLN-44, "
Work Procedure".
>> GO TO 7.
7.CHECK TERMINALS AND HARNESS CONNECTORS
Check the pin terminals for damage or loose connection with each harness connector.
Is the inspection result normal?
YES >> Replace transfer control unit. Refer to DLN-107, "Removal and Installation".
NO >> Repair or replace error-detected parts.
Revision: 2010 May2011 QX56

DLN-116
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER HI-LO POSITION SENSOR
TRANSFER HI-LO POSITION SENSOR
Exploded ViewINFOID:0000000006222337
Removal and InstallationINFOID:0000000006222338
REMOVAL
1. Turn the ignition switch OFF.
2. Disconnect negative battery terminal.
CAUTION:
Wait for 5 seconds after turn ing ignition switch OFF.
3. Remove exhaust front tube (LH). Refer to EX-5, "
Removal and Installation".
4. Support transfer assembly and transmission assembly with a jack.
5. Remove front suspension rear cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
6. Remove rear engine mounting cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
7. Remove heat insulator of exhaust front tube (LH).
8. Lower jack to the position where the tr ansfer Hi-Lo position sensor can be removed.
9. Disconnect the transfer Hi-Lo position sensor connector.
10. Remove the transfer Hi-Lo position sensor.
11. Perform inspection after removal. Refer to DLN-116, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
 Never damage O-ring of transfer Hi-Lo position sensor.
 Perform inspection after installation. Refer to DLN-116, "
Inspection".
InspectionINFOID:0000000006222339
INSPECTION AFTER REMOVAL
Check the O-ring assembled transfer Hi-Lo position sens or for wear, crack and damage. Replace the transfer
Hi-Lo position sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitting transfer Hi-Lo position sensor to transfer assembly for fluid leakage.
1. Transfer Hi-Lo position sensor 2. Transfer assembly
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0282GB
Revision: 2010 May2011 QX56

TRANSFER ROTARY POSITION SENSORDLN-117
< REMOVAL AND INSTALLATION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
TRANSFER ROTARY POSITION SENSOR
Exploded ViewINFOID:0000000006222340
Removal and InstallationINFOID:0000000006222341
REMOVAL
1. Turn the ignition switch OFF.
2. Disconnect negative battery terminal. CAUTION:
Wait for 5 seconds after turning ignition switch OFF.
3. Support transfer assembly and transmission assembly with a jack.
4. Remove front suspension rear cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
5. Remove rear engine mounting cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
6. Disconnect the transfer rotary position sensor connector.
7. Remove the transfer rotary position sensor.
8. Perform inspection after removal. Refer to DLN-118, "
Inspection".
INSTALLATION
1. Remove the transfer control actuator. Refer to DLN-114, "Exploded View"
2. Shift transfer assembly into AUTO as follows.
a. Install the spline socket (A) [SST: KV10119400 ( — )] to
transfer assembly in the figure.
b. Turn the shaft (B) direction and remove the spline socket at a position returning to (C) direction by spring power.
CAUTION:
The maximum turning force shall be 30 N·m (3.1 kg-m, 22 ft-
lb).
1. Transfer assembly 2. Transfer rotary position sensor
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0283GB
JPDIE0184ZZ
Revision: 2010 May2011 QX56

DLN-118
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER ROTARY
POSITION SENSOR
c. Check that the surface fitting transfer rotary position sensor to
transfer assembly is in the figure.
3. Install the transfer rotary position sensor. CAUTION:
 Check that part (A) of transfer rotary position sensor is inthe position (B).
 Never damage O-ring of transfer rotary position sensor.
4. Connect transfer rotary position sensor connector.
5. Install the transfer control actuator. Refer to DLN-114, "
Exploded
View".
6. Perform inspection after installation. Refer to DLN-118, "
Inspec-
tion".
7. When replacing the transfer rotary position sensor, perform
learning of transfer rotary position sensor. Refer to DLN-46, "
Work Procedure".
InspectionINFOID:0000000006222342
INSPECTION AFTER REMOVAL
Check the O-ring assembled transfer rotary position s ensor for wear, crack and damage. Replace the transfer
rotary position sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitt ing transfer rotary position sensor to transfer assembly for fluid leakage.
: Vehicle front
JPDIE0171ZZ
JPDIE0172ZZ
Revision: 2010 May2011 QX56

TRANSFER LOCK POSITION SENSORDLN-119
< REMOVAL AND INSTALLATION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
TRANSFER LOCK PO SITION SENSOR
Exploded ViewINFOID:0000000006222343
Removal and InstallationINFOID:0000000006222344
REMOVAL
1. Turn the ignition switch OFF.
2. Disconnect negative battery terminal.
CAUTION:
Wait for 5 seconds after turning ignition OFF.
3. Support transfer assembly and transmission assembly with a jack.
4. Remove rear engine mounting cross member with a power tool. Refer to TM-208, "
4WD : Removal and
Installation".
5. Lower jack to the position where the tr ansfer lock position sensor can be removed.
6. Disconnect the transfer lock position sensor connector.
7. Remove the transfer lock position sensor.
8. Perform inspection after removal. Refer to DLN-119, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
 Never damage O-ring of transfer lock position sensor.
 Perform inspection after installation. Refer to DLN-119, "
Inspection".
 When replacing the transfer lock position sensor, perform learning of transfer lock position sensor. Refer to
DLN-44, "
Work Procedure".
InspectionINFOID:0000000006222345
INSPECTION AFTER REMOVAL
Check the O-ring assembled transfer lock position sensor for wear, crack and damage. Replace the transfer
lock position sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitting transfer lock position sensor to transfer assembly for fluid leakage.
1. Transfer lock position sensor 2. Transfer assembly
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0284GB
Revision: 2010 May2011 QX56

DLN-120
< REMOVAL AND INSTALLATION >[TRANSFER: ATX90A]
TRANSFER FLUID TEMPERATURE SENSOR
TRANSFER FLUID TEMPERATURE SENSOR
Exploded ViewINFOID:0000000006222346
Removal and InstallationINFOID:0000000006222347
REMOVAL
1. Drain transfer fluid. Refer to
DLN-106, "Draining".
2. Disconnect the transfer fluid temperature sensor connector.
3. Remove the transfer fluid temperature sensor.
4. Perform inspection after removal. Refer to DLN-120, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
 Perform inspection after installation. Refer to DLN-120, "
Inspection".
 After refilling new transfer fluid, perform learning of transfer fluid viscosity. Refer to DLN-47, "
Work Proce-
dure".
InspectionINFOID:0000000006222348
INSPECTION AFTER REMOVAL
Check the washer assembled transfer fluid temperat ure sensor for wear, crack and damage. Replace the
transfer fluid temperature sensor if there is malfunction.
INSPECTION AFTER INSTALLATION
After driving, check the surface fitt ing transfer fluid temperature sensor to transfer assembly for fluid leakage.
1. Transfer assembly 2. Transfer fluid temperature sensor
: Vehicle front
Refer to GI-4, "
Components" for symbols not described above.
JPDIE0285GB
Revision: 2010 May2011 QX56

TRANSFER ASSEMBLYDLN-121
< UNIT REMOVAL AND INSTALLATION > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
UNIT REMOVAL AND INSTALLATION
TRANSFER ASSEMBLY
Exploded ViewINFOID:0000000006222349
Removal and InstallationINFOID:0000000006222350
REMOVAL
1. Remove rear propeller shaft. Refer to DLN-144, "Removal and Installation".
2. Remove front propeller shaft. Refer to DLN-129, "
Removal and Installation".
3. Disconnect transfer control actuator, transfer rotary position sensor, transfer lock position sensor, transfer
Hi-Lo position sensor and transfer fluid temperatur e sensor harness connectors and separate harnesses
from transfer assembly.
4. Remove transfer breather hose.
5. Remove exhaust front tube (LH) with a power tool. Refer to EX-5, "
Removal and Installation".
6. Remove exhaust front tube (RH) with a power tool. Refer to EX-5, "
Removal and Installation".
7. Remove main muffler with a power tool. Refer to EX-5, "
Removal and Installation".
8. Support transfer assembly and transmission assembly with a jack. CAUTION:
Secure transfer assembly and tr ansmission assembly to a jack.
9. Remove rear engine mounting member and engine mounting insulator with a power tool. Refer to EM-99,
"Removal and Installation".
10. Lower jack to the position where the top transfer mounting bolts can be removed.
11. Remove transfer mounting bolts and separate transfer from transmission. CAUTION:
Secure transfer assembly and tr ansmission assembly to a jack.
INSTALLATION
Note the following, and install in the reverse order of removal.
1. Bracket 2. Bracket 3. Transfer assembly
: Vehicle front
JPDIE0286GB
Revision: 2010 May2011 QX56